THE 412 OPERATOR AND 455 D CONTROL PANEL: INSTALLATION MANUAL January, 2004 412 Operator And 455 D Control Panel Installation Manual CONTENTS 2 Technical Data 4 Unpacking the Operator 5 The 412 Operator General Characteristics 6 Installation Instructions 6 Prepare the Gate 6 Manual Release Mechanism 7 Install the Operator 7 Install the 455 D Control Panel 10 Exploded View, 412 12 412 Parts List 13 The 455 D Control Panel Installation Instructions Important Safety Information The 455
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 2 I MPORTANT S AFETY I NFORMATION Both the installer and the owner and/or operator of this system need to read and understand this installation manual and the safety instructions supplied with other components of the gate system. This information should be retained by the owner and/or operator of the gate. size of the gate, how often it is used, and how fast the gate operates. 2.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 3 6. It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure. • Do not install or operate the equipment with bare feet. 7. Devices such as reversing edges and photobeams must be installed to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and gate application.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 4 TECHNICAL DATA THE 412 COMPACT OPERATOR Parameter Voltage required1, VAC Measure 115, +/–10%, 50-60 Hz Duty type Maximum duty cycle2 Residential duty 18 cycles/hr Maximum leaf length, ft (m) 110 0-294 (0-400) Stroke, in. (cm) Rod speed 4, in./sec (cm/ sec) 3/4 (1.9) 5/8 (1.6) 284 (140) Operator dimensions, l ´ w ´ h, in. (cm) 39 5/16 ´ 3 3/4 ´ 7 9/16 (99.8 ´ 9.5 ´ 19.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 5 UNPACKING THE OPERATOR When you receive your 412 Compact Operator, complete the following steps. Inspect the shipping box for physical damage such as a torn carton. Then inspect the operator after you remove it from the box. Notify the carrier immediately if you note any damage because the carrier must witness the damage before you can file a claim.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 6 THE 412 COMPACT OPERATOR GENERAL CHARACTERISTICS The FAAC 412 Compact Operator is an automatic gate operator for a swinging gate leaf. The 412 Compact Operator is useful in apartment and other residential applications and can accommodate a gate leaf up to 14 ft (4.3 m) long. The self-contained 412 Compact Operator consists of an electric motor that drives a worm screw housed in an aluminum casing.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 7 ∗ ∗ ∗ ∗ ∗ Attaching the front mounting bracket to the gate leaf Attaching the operator’s protective cover Installing the 455 D control panel Adjusting the torque for the operator Setting the operating controls ESTABLISH THE ORIENTATION OF THE OPERATOR AND THE GATE LEAF Figure 3. Positive Stops MANUAL RELEASE MECHANISM The Manual Release mechanism is a built-in release device of the 412 Operator (see Figure 4).
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 8 B Axis of rotation for gate leaf Gate post (or column) Center of gate leaf Figure 5. Important mounting dimensions for inward-swinging 412 operators, top view E D A C F Mounting Dimensions 90-deg Swing 110-deg Swing A 5 3/4 in. (14.5 cm) 4 7/8 in. (12.5 cm) B 5 3/4 in. (14.5 cm) 4 7/8 in. (12.5 cm) WARNING! A and B should differ by no more than 2 in.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 9 Gate post (or column) Figure 7. Important mounting dimensions for outward-swinging 412 operators, top view Axis of rotation for gate leaf Centerline of gate leaf E D A F C Steel elbow B Mounting Dimensions 90-deg Swing 110-deg Swing A 5 3/4 in. (14.5 cm) 4 7/8 in. (12.5 cm) B 5 3/4 in. (14.5 cm) 4 7/8 in. (12.5 cm) WARNING! C D E A and B should differ by no more than 2 in.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 10 ATTACH THE OPERATOR COVER. Once the operator is attached to the gate leaf, you next prepare the cover for installation. Caution: If you did not correctly establish the orientation of the gate leaf and properly install the DX model on the right side and SX on the left side, you will be unable to install the cover on either operator.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 11 Figure 12.
Page 12 January, 2004 412 Operator And 455 D Control Panel Installation Manual The 412 Compact Operator
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 13 Parts List 412 Compact Operator POS PART NO. DESCRIPTION QTY 1 799360 Motor Housing, SX top section 1 1 799359 Motor Housing DX top section 1 2 713009 Manual Release Key, 412 1 3 7171345 Flange, Protective Cover, 412 SX 1 3 7171335 Flange, Protective Cover, 412 DX 1 4 N/A Nickel Plated Self Tapping Screw (3.5 x 13 mm) 1 5 N/A Self Tapping Screw (5.
January, 2004 412 Operator And 455 D Control Panel Installation Manual THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 14 THE 455 D CONTROL PANEL GENERAL DESCRIPTION The FAAC 455 D control panel is used to operate the following models. breaker switch, and for making sure that the entire gate system meets all applicable electrical codes. The installer should refer to the installation manual for a given operator for more information. NOTE: An installation is U.L.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 15 Note: If you want to delay the closing of one gate leaf in a two-leaf gate design, be sure to connect its operator to Motor 1. WARNING! Turn the main power off before you make any electrical connections or before programming. In order to wire motor 2 in a bi-parting system, connect the white wire to terminal 4 (on the J4 terminal strip), the black wire to 5, the red wire to 6.
January, 2004 412 Operator And 455 D Control Panel Installation Manual N 22 23 24 25 L 1 2 3 4 5 6 7 C OM OP C L C OM OP C L 115 V A C +/- 10% or 230 V A C +6/ -10% 50-60 Hz C1 M1 8 9 10 11 12 13 14 15 16 17 18 19 C L OP LA MP FS W MOTOR 2 BLUE MOTOR 1 BLUE THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 16 - - - + + 24V - FS W 20 21 W .LIGHT LOCK E LE CTRIC LOCK C2 24 vdc 3W M2 OP E N OP E N (1 of 2) S TOP Figure 14.
January, 2004 412 Operator And 455 D Control Panel Installation Manual (a) Page 17 (b) U.L. Listed Control Panel Enclosure To the U. L. Listed gate operator U.L. Listed cord grip 455 D Control Panel Junction box Figure 15. Wiring detail (a) inside the junction box and (b) from the junction box or operator to the high-voltage terminal strip on the 455 D control panel White J3 Red Black J1 COM OP CL COM OP CL Yellow/ Green To the U.L. Listed control panel J4 Ground Conduit to U.L.
January, 2004 412 Operator And 455 D Control Panel Installation Manual THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 18 opening and closing, respectively, are triggered. Use the LEDs and the next table to determine if the accessory devices you have installed are operating properly. Electric Locks: An electric lock can be wired to the 455 D in terminals 18 and 21 (12Vac pulsed • E (semi-automatic): This mode requires a command to open and a command to close.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 19 + 17 9 NO 14 14 C 18 Lock 12 vac Relay N.C. N.O. 21 COM Shadow Loop FAAC Rev ersing Photocells (f or opening) Additional Reversing Devices 1 TX 2 19 17 C 12 NC Coil Voltage = Motor Voltage Additional Reversing Devices 1 13 19 N.C. 2 14 N.O.
January, 2004 412 Operator And 455 D Control Panel Installation Manual THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 20 PROGRAMMING BASIC PROGRAMMING To program the automated system, “Programming Mode” must be accessed. Programming is split into two parts: ADVANCED. BASIC and To access BASIC PROGRAMMING, press the “F” key. • If you press it (and hold it down), the display shows the name of the first function.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 21 Display Function Default MAXIMUM TORQUE AT INITIAL THRUST: The motors operate at maximum torque (ignoring the torque setting) at start of movement. Useful for heavy leaves. Y = Enable No = Disabled LAST STROKE AT CLOSING: The motors are activated at full speed for 1s to facilitate locking of the electric lock.
January, 2004 412 Operator And 455 D Control Panel Installation Manual THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 22 LEARNING OF OPERATING TIMES • WARNING: During the learning procedure, the safety devices are disabled! Therefore, any and all traffic must be avoided in the path of the gate leaf(s). • NOTE: Programming must start with the gate(s) in the closed position.
January, 2004 412 Operator And 455 D Control Panel Installation Manual • COMPLETE LEARNING NOTES: • • • If only one gate operator (1) is used, you must go through the entire programming procedure, as if you were programming a gate operator (2). When the gate operator (1) has finished opening, supply 5 open commands until the gate operator begins to close, and then resume normal operations.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 24 THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS A (Automatic) Logic (455 D) Gate Status Open A Open B Stop Opening Reversing Device(s) Closing Reversing Device(s) Warning Light Closed Opens both leaves and closes them after pause time Opens single leaf connected to Motor 1 and closes it after pause time No effect No effect No effect Off No effect On Opening No effect No effect Stops Stops; gate closes whe
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 25 E (Semi-automatic) Logic (455 D) Open A Open B Stop Opening Reversing Device(s) Closing Reversing Device(s) Warning Light Closed Opens both leaves Opens single leaf connected to Motor 1 No effect No effect No effect Off No effect On Opening Stops Stops Stops Stops; gate closes when reversing device no longer triggered Opened Closes both leaves Closes leaf Stops No effect No effect (opening is inhibited)
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 26 MAINTENANCE THE 412 OPERATOR THE 455 D CONTROL PANEL The FAAC 412 Operator requires no maintenance. Periodically inspect the operator, however, to ensure continued proper operation. Keep the Control Panel free from spider webs, insects, etc. Otherwise the Control Panel requires no maintenance.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 27 TROUBLESHOOTING WARNING! Before you do any work on the control panel, be sure to turn off the main power. NOTE: Any control panel specific information in the following applies to the 455 D control panel only. PROBLEM: THE GATE DOES NOT RESPOND TO AN ACTIVATING SIGNAL. SOLUTION: You should have at least one operator wired to terminals 1,2 and 3.
January, 2004 412 Operator And 455 D Control Panel Installation Manual Page 28 LIMITED WARRANTY To the original purchaser only: FAAC International, Inc., warrants, for twenty-four (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC S.p.A. and distributed by FAAC International, Inc.
