THE 415 L LS OPERATOR 455 D CONTROL PANEL: INSTALLATION MANUAL AND May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l CONTENTS 2 Technical Data 4 Unpacking the Operator 5 The 415 L LS Operator General Characteristics 6 Installation Instructions 6 Prepare the Gate 6 Manual Release Mechanism 6 Install the Operator 7 Install the 455 D Control Panel 10 Exploded View, 415 L LS 12 415 L LS Parts List 13 The 455 D Control Panel Instal
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l Page 2 I M PORTANT S AFE TY I NFORM ATION Both the installer and the owner and/or operator of this system need to read and understand this installation manual and the safety instructions supplied with other components of the gate system. This information should be retained by the owner and/or operator of the gate. WARNING! To reduce the risk of injury or death 1. READ AND I N S T R U C T IO N S .
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 3 6. It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure. • Do not install or operate the equipment with bare feet. 7. Devices such as reversing edges and photobeams must be installed to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and gate application.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l Page 4 TECHNICAL DATA THE 415 L LS OPERATOR Parameter Voltage required, VAC Duty type Maximum duty cycle (cycles per hour) Maximum leaf length, ft (m) Maximum leaf swing, deg Measure 115Vac Residential 25 15 (4.5) 110 Thrust and traction, ft-lb (Nm) 221 (300) Stroke, in. (cm) 15 (38.1) Rod speed , in./sec (cm/sec) 3/4 (1.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l UNPACKING Page 5 THE When you receive your 415 L LS Operator, complete the following steps. Inspect the shipping box for physical damage such as a torn carton. Then inspect the operator after you remove it from the box. Notify the carrier immediately if you note any damage because the carrier must witness the damage before you can file a claim.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l Page 6 THE 415 COMPACT OPERATOR GENERAL CHARACTERISTICS The FAAC 415 L LS Operator is an automatic gate operator for a swinging gate leaf. The 415 L LS Operator is useful in residential applications and can accommodate a gate leaf up to 15 ft (4.5 m) long. The self-contained 415 L LS Operator consists of an electric motor that drives a worm screw housed in an aluminum casing.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l 3. 4. Turn the manual release knob clockwise 1/2 turn. To re-engage the operator, perform the procedure in reverse. Now the 415 L LS Operator is manual released. You can move the gate freely. Page 7 After attaching the electric cables to the 415 L LS Operator, you will need to thread the cables thru the assembled cable/strain relief cover and tighten the strain relief as shown in figure 5.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l Page 8 ATTACH THE REAR MOUNTING BRACKET Inward swinging gate: You need to determine whether to attach the rear mounting bracket directly to the post (or wall) or to notch the post and install a recessed liner. Large pillars require a recessed liner to house the rear mounting bracket and part of the operator so that the pillar will not interfere with the swing of the gate when it is fully opened.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 9 ATTACH THE OPERATOR TO THE REAR MOUNTING BRACKET ATTACH THE OPERATOR TO THE FRONT MOUNTING BRACKET Attach the rear fork to the 415 L LS operator with the long steel pin and two “C” clips Attach the operator to the front mounting bracket with the short pin and one snap ring on the bottom and one snap ring on the top.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l Page 10 ADJUSTING THE LIMIT SWITCHES INSTALLING THE 455 D CONTROL PANEL The limit switch adjustments are carried out as follows: Locate the control panel in the most convenient position possible, considering the movement of the gate. Figure 14 shows a basic layout for a two-leaf gate with the 415 L LS Operator. 1. 2. 3. 4. 5. Unscrew the upper fastening screw, figure 11, ref.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 11 Figure 14. The layout of a sample gate system 6 1 2 5 78 3 1 A 4 A 5 A C B 3 67 B A NOTE: Locate activation switches at least10 ft from the gate.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l Page 12 415 L LS The 415 L LS Operator
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 13 Parts List 415 L LS Operator POS PART NO.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 14 THE 455 D CONTROL PANEL GENERAL DESCRIPTION The FAAC 455 D control panel is used to operate the following models. Swing gate operators: 400 415 402 750 422 760 Barrier gate operators: 615 The 455 D programming controls the following: Operating logic: A, S, E, EP, B, AP and C logics available.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 15 Note: If you want to delay the closing of one gate leaf in a two-leaf gate design, be sure to connect its operator to Motor 1. WARNING! Turn the main power off before you make any electrical connections or before programming. In order to wire motor 2 in a bi-parting system, connect the white wire to terminal 4 (on the J4 terminal strip), the black wire to 5, the red wire to 6.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l N 22 23 24 25 L 1 2 3 4 5 6 7 C OM OP C L C OM OP C L 115 V A C +/- 10% or 230 V A C +6/ -10% 50-60 Hz C1 M1 8 9 10 11 12 13 14 15 16 17 18 19 C L OP LA MP - - - FS W MOTOR 2 BLUE MOTOR 1 BLUE THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 16 + + 24V FS W 20 21 W .LIGHT LOCK E LE CTRIC LOCK C2 24 vdc 3W M2 OP E N Figure 16.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 17 (b) U.L. Listed Control Panel Enclosure To the U. L. Listed gate operator (a) U.L. Listed cord grip 455 D Control Panel Junction box Figure 17. Wiring detail (a) inside the junction box and (b) from the junction box or operator to the high-voltage terminal strip on the 455 D control panel White J3 Red Black Yellow/ Green To the U.L.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 18 opening and closing, respectively, are triggered. Use the LEDs and the next table to determine if the accessory devices you have installed are operating properly. Electric Locks: An electric lock can be wired to the 455 D in terminals 18 and 21 (12Vac pulsed • command to open and a command to close.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 19 + Lock 17 9 NO 14 14 C 18 12 vac Relay N.C. N.O. 21 COM FAAC Shadow Loop Photocells (f or opening) Additional Reversing Devices 1 TX 2 19 17 C 12 NC Coil Voltage = Motor Voltage Additional Reversing Devices 1 13 19 2 12 N.C. 14 N.O.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 20 However, if enabled, you cannot adjust this opening delay of the operator connected to Motor 2. BASIC PROGRAMMING F The closing leaf-delay time is adjustable from 0 to 4 minutes. NOTE: If the opening/closing time is set at less than the leaf delay time, the delayed leaf closes at the end of the closing time.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 21 ADVANCED PROGRAMMING To access ADVANCED PROGRAMMING, press the “F” key and, as you hold it down, press the “+” key: • If you release the “+”, the display indicates the name of the first function. • If you release the “F” key, too, the display shows the value of the function that can be modified with keys “+” and “—”.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS Page 22 ADVANCED PROGRAMMING CONTINUED Display Function Default ASSISTANCE REQUEST WITH NEXT FUNCTION): (COMBINED If activated, at the end of countdown (settable with the next function, i.e. “Cycle programming”) it effects 8s of preflashing at every Open pulse (job request). Can be useful for setting scheduled maintenance jobs.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l • • • • When gate operator (2) reaches the positive stop and the desired motor run time has been reached, an open command must be given to shut the motor off. At this point gate operator (2) will automatically start to close. When gate operator (2) reaches the position that you want it to slow down, an open command must be given to start the slow down phase.
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n st a l l a t i o n M a n u a l Page 24 THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS A (Automatic) Logic (455 D) Gate Status Open A Open B Stop Opening Reversing Device(s) Closing Reversing Device(s) Warning Light Closed Opens both leaves and closes them after pause time Opens single leaf connected to Motor 1 and closes it after pause time No effect No effect No effect Off No effect On Opening No effect No
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 25 E (Semi-automatic) Logic (455 D) Open A Open B Stop Opening Reversing Device(s) Closing Reversing Device(s) Warning Light Closed Opens both leaves Opens single leaf connected to Motor 1 No effect No effect No effect Off No effect On No effect (opening is inhibited) On Opening Stops Stops Stops Stops; gate closes when reversing device no longer triggered Opened Closes b
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 26 AP (Stepped Automatic) Logic (455D) Gate Status Open A Open B Stop Opening Reversing Device(s) No effect Closing Reversing Devices(s) No effect Warning Light Closed Opens both leaves and closes them after pause time Opens single leaf connected to Motor 1 and closes it after pause time No effect Opening Stops Stops Stops Stops; gate closes when reversing device no longer trigge
May, 2006 4 1 5 L L S O pe r a t or A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 27 TROUBLESHOOTING WARNING! Before you do any work on the control panel, be sure to turn off the main power. NOTE: Any control panel specific information in the following applies to the 455 D control panel only. PROBLEM: THE GATE DOES NOT RESPOND TO AN ACTIVATING SIGNAL. SOLUTION: You should have at least one operator wired to terminals 1,2 and 3.
May, 2006 4 1 5 L L S O pe ra t o r A n d 4 5 5 D C o n t r o l P a ne l I n s t a l l a ti o n M a n u a l Page 28 LIMITED WARRANTY To the original purchaser only: FAAC International, Inc., warrants, for twenty-four (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC S.p.A. and distributed by FAAC International, Inc.
