THE 422 OPERATOR AND 455 D CONTROL PANEL: INSTALLATION MANUAL December, 2003 422 Operator And 455 D Control Pa nel Installation Manual CONTENTS 2 Technical Data 4 Unpacking the Operator 5 The 422 Compact Operator General Characteristics 6 Installation Instructions 6 Prepare the Gate 6 Manual Release Mechanism 7 Install the Operator 7 Install the 455 D Control Panel 9 Exploded View, 422 CBC 12 422 Parts List 13 The 455 D Control Panel Installation Instructions Important Safety Informa
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual P a ge 2 I M PORTANT S AFE TY I NFORM ATION Both the installer and the owner and/or operator of this system need to read and understand this installation manual and the safety instructions supplied with other components of the gate system. This information should be retained by the owner and/or operator of the gate. WARNING! To reduce the risk of injury or death 1. READ AND I N S T R U C T IO N S . FOLLOW ALL 2.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 3 6. It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure. • Do not install or operate the equipment with bare feet. 7. Devices such as reversing edges and photobeams must be installed to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and gate application.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual P a ge 4 TECHNICAL DATA THE 422 COMPACT OPERATOR Parameter 422 Standard 422 VHS Physical dimensions: Weight, lb (kg) 15-1/2 lb (7.0 kg) 14-1/3 lb (6.5 kg) Length, in. (mm) 38 7/8 in. (987 mm) 32-9/16 in (827 mm) Width ´ height, in.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 5 UNPACKING THE When you receive your 422 Compact Operator, complete the following steps. Inspect the shipping box for physical damage such as leaking oil or a torn carton. Then inspect the operator after you remove it from the box. Notify the carrier immediately if you note any damage because the carrier must witness the damage before you can file a claim.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual P a ge 6 THE 422 COMPACT OPERATOR GENERAL CHARACTERISTICS The FAAC 422 Operator is an automatic gate operator for a swinging gate leaf. It can accommodate a gate leaf of up to 900 lb (410 kg) and up to 10 ft (3 m) in length. The self-contained 422 Operator is an electro-hydraulic unit consisting of an electric motor, a pump, a valve assembly, and a hydraulic cylinder, all housed in an anodized aluminum oil reservoir.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 7 INSTALLING THE OPERATOR Installing the 422 compact operator consists of the following steps: 1. 2. 3. 4. 5. Figure 2. Positive Stops MANUAL RELEASE MECHANISM For installation of the locking cap cover see page 10. To access the keyhole, slide the key-hole cover in the direction of the arrow (see Figure 3). Insert the key and turn it counterclockwise one full turn to disengage the operator’s hydraulic system.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual P a ge 8 Hold the front mounting bracket flush against the gate. Mark the location of the front mounting bracket. Remove the operator from the gate. Remove the front mounting bracket from the swivel joint. Note: Clamping the front mounting bracket at the marked location before checking the swing, as instructed below, will ensure proper location of the front mounting bracket.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 9 INSTALLING THE 455 D CONTROL PANEL Locate the control panel in the most convenient position possible, considering the movement of the gate. Figure 9 on page 11 shows a basic layout for a two-leaf gate with the 422 Compact Operator.
December, 2003 422 Operator And 455 D Control Pa nel Instal lation Manual P a ge 1 0 BLEED THE OPERATOR Air bubbles in hydraulic fluid cause erratic performance in a hydraulic system, so you must rid the 422 Operator of that air to insure smooth operation. Before reinstalling the locking cap, you must be sure that the top of the brass key assembly in the locking cap is flush with the top of the black plastic locking cap (see Figure 7).
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 1 1 Figure 9.
P a ge 1 2 December, 2003 422 Operator And 455 D Control Pa nel Installation Manual EXPLODED VIEW, 422 CBC
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual 422 PARTS LIST QTY POS Galvanized Nut (8mm) 1 7220015 Rear Bracket 3 7284005 4 P a ge 1 3 PART NO.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS P a ge 1 4 THE 455 D CONTROL PANEL GENERAL DESCRIPTION The FAAC 455 D control panel is used to operate the following models. breaker switch, and for making sure that the entire gate system meets all applicable electrical codes. The installer should refer to the installation manual for a given operator for more information. NOTE: An installation is U.L.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 1 5 WARNING! Turn the main power off before you make any electrical connections or before programming. CHECK THE MOTOR’S DIRECTION OF ROTATION CAUTION: The operators are grounded only by the grounded circuit the installer provides. USING A JUNCTION BOX If an operator is more than 2 ft away from the control panel, you must use a junction box for connection. Use a U. L.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual N 22 23 24 25 L 1 2 3 4 5 6 7 C OM OP C L C OM OP C L 115 V A C +/- 10% or 230 V A C +6/ -10% 50-60 Hz C1 M1 8 9 10 11 12 13 14 15 16 17 18 19 C L OP LA MP - - - FS W MOTOR 2 BLUE MOTOR 1 BLUE THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS P a ge 1 6 + + 24V FS W 20 21 W .LIGHT LOCK E LE CTRIC LOCK C2 24 vdc 3W M2 OP E N OP E N (1 of 2) S TOP Figure 11.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 1 7 (b) U.L. Listed Control Panel Enclosure To the U. L. Listed gate operator (a) U.L. Listed cord grip 455 D Control Panel Junction box Figure 12. Wiring detail (a) inside the junction box and (b) from the junction box or operator to the highvoltage terminal strip on the 455 D control panel White J3 Red Black Yellow/ Green To the U.L. Listed control panel J4 J1 COM OP CL COM OP CL Ground Conduit to U.L.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS P a ge 1 8 opening and closing, respectively, are triggered. Use the LEDs and the next table to determine if the accessory devices you have installed are operating properly. Electric Locks: An electric lock can be wired to the 455 D in terminals 18 and 21 (12Vac pulsed • command to open and a command to close. A second command during opening stops the gate.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 1 9 + Lock 17 9 NO 14 14 C 18 12 vac Relay N.C. N.O. 21 COM Shadow Loop FAAC Rev ersing Photocells (f or opening) Additional Reversing Devices 1 TX 2 19 17 C 12 NC Coil Voltage = Motor Voltage Additional Reversing Devices 1 13 19 N.C. 2 14 N.O.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS P a ge 2 0 PROGRAMMING BASIC PROGRAMMING To program the automated system, “Programming Mode” must be accessed. Programming is split into two parts: ADVANCED. F the BASIC and Display Function Default OPERATING LOGICS BASIC PROGRAMMING To access BASIC PROGRAMMING, press the “F” key. • If you press it (and hold it down), the display shows the name of the first function.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 2 1 ADVANCED PROGRAMMING + + F MAXIMUM THRUST: Default TORQUE AT INITIAL The motors operate at maximum torque (ignoring the torque setting) at start of movement. Useful for heavy leaves. 4 = Enable No = Disabled LAST STROKE AT CLOSING: The motors are activated at full speed for 1s to facilitate locking of the electric lock.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS P a ge 2 2 LEARNING OF OPERATING TIMES • WARNING: During the learning procedure, the safety devices are disabled! Therefore, any and all traffic must be avoided in the path of the gate leaf(s). • NOTE: Programming must start with the gate(s) in the closed position.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual • COMPLETE LEARNING NOTES: • • • If only one gate operator (1) is used, you must go through the entire programming procedure, as if you were programming a gate operator (2). When the gate operator (1) has finished opening, supply 5 open commands until the gate operator begins to close, and then resume normal operations.
December, 2003 422 Operator And 455 D Control Pa nel Installation Manual P a ge 2 4 THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS A (Automatic) Logic (455 D) Gate Status Open A Open B Stop Opening Reversing Device(s) Closing Reversing Device(s) Warning Light Closed Opens both leaves and closes them after pause time Opens single leaf connected to Motor 1 and closes it after pause time No effect No effect No effect Off No effect On Opening No effect No effect Stops Stops; gate close
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 2 5 E (Semi-automatic) Logic (455 D) Open A Open B Stop Opening Reversing Device(s) Closing Reversing Device(s) Warning Light Closed Opens both leaves Opens single leaf connected to Motor 1 No effect No effect No effect Off No effect On Opening Stops Stops Stops Stops; gate closes when reversing device no longer triggered Opened Closes both leaves Closes leaf Stops No effect No effect (opening is inhi
December, 2003 422 Operator And 455 D Control Pa nel Ins tallation Manual P a ge 2 6 MAINTENANCE Change the oil. THE 422 COMPACT OPERATOR The FAAC recommended maintenance schedule varies according to the frequency of use of the operators, whether lightly used operators (once or twice an hour) or heavily used operators (many cycles per hour). Operators used in a humid/ salt air climate should follow the heavy duty use schedule. Check the oil.
December, 2003 422 Operator And 455 D Control Pa nel Installat ion Manual P a ge 2 7 TROUBLESHOOTING WARNING! Before you do any work on the control panel, be sure to turn off the main power. NOTE: Any control panel specific information in the following applies to the 455 D control panel only. PROBLEM: THE preventing the gate from responding to your signal. Check your reversing devices. SOLUTION: If no reversing devices are installed, make sure a circuit is installed between appropriate terminals.
December, 2003 422 Operat or And 455 D Control Pa nel Installation Manual P a ge 2 8 LIMITED WARRANTY To the original purchaser only: FAAC International, Inc., warrants, for twenty-four (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC S.p.A. and distributed by FAAC International, Inc.
