® TeleChief Series TM2000 / TM4000 / TM6000 Owners Manual Failure to return the Warranty Registration document (enclosed) to Control Chief within 30 days of purchase will void any warranty responsibilities on behalf of Control Chief Corporation Control Chief Corporation 200 Williams Street Bradford, PA 16701 814-362-6811 * 1-800-233-3016 * 814-368-4133 (fax) www.controlchief.
Control Chief Corporation, a world leader in wireless radio and infrared remote control products has developed and expanded upon this powerful technology. More than three decades of experience in designing, manufacturing and installing state-of-the-art remote communication systems emphasize Control Chief’s mission. Our systems are tailored to virtually any environment or application. Control Chief provides training, technical support, and comprehensive system design to maximize performance.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 1.0 Radio Warranty 1.1 Warranty 1.2 Warranty Period 1.3 Warranty Service 1.4 Excluded Parts 1.5 Remarks 2.0 Safety 2.1 Safety Considerations 2.2 Symbols 2.3 Warnings 3.0 Standard Components 3.1 Receiver (RX) 3.2 Transmitter (TX) 3.3 Accessories per Radio Transmitter 4.0 Installation Procedure 4.1 General Precautions 4.2 Receiver Preparation 4.2.1 Power Supply Selection 4.2.2 Open / Closed Setup 4.3 Receiver Installation 4.3.1 Radio Schematics 4.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 1.0 Radio Warranty 1.1 Warranty. Control Chief Corporation guarantees that this equipment meets its published specifications at the time of shipment from the factory. This equipment will perform as described if installed properly. However, Control Chief cannot guarantee that operation of remote control system is absolutely error-free, or without interruption. 1.2 Warranty Period.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 6. Aisles between equipment, stock, etc., should be free of obstructions so the radio control operator can move freely. These aisles should meet local regulations. 7. Radio controlled operators should always position themselves for the best view of the equipment they are controlling. The equipment should never be operated blindly. The operator should always remain at a safe distance, without losing line of sight with the equipment. 8.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 2.2 OWNER’S MANUAL Symbols 1. This product and related documentation must be reviewed for familiarization with safety markings and instructions before operation. This product requires strict adherence to instructions in order to ensure operational safety. The following symbols may be found on the remote control or throughout the remote control documentation. Their purpose is to alert you to potentially dangerous situations.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 3.0 Standard Components ® A standard TeleChief wireless pendant system consists of a single (1) receiver and one (1) or two (2) handheld transmitters. AC and DC input voltage receivers are available. See paragraph 4.2.1 for available variants. Note: 3.1 All replacement part orders require the System Serial Number and the Channel Number for proper frequency matching.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 4.0 Installation Procedure 4.1 General Precautions 1. Observe all safety precautions when climbing or working on the machine. 2. Turn off the main power source of crane/machines before installation to avoid electric shock. Lockout/Tagout the main power source. 3. Receiver must be installed as to not touch any part of the crane/machine or structure during the operation, except for mounting provisions. 4.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 4.2.2 OWNER’S MANUAL Normally Open / Normally Closed Setup The TeleChief® Series provides 2 different outputs for the R0/START relay: N.O. and N.C. The N.O. is the default setting. If an N.C. output is necessary, please remove the No. 8 wire (RO/Start) from the connector and insert it into No. 10 as shown in steps 1 through 4 below: NC Procedure: 4.3 Receiver Installation TeleChief® Series Receiver 1. Turn off main power to the crane/machine. 2.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 4.3.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 4.4 OWNER’S MANUAL Remote Setting Remote setting allows you to pair the new transmitter and receiver if either of them becomes damaged. In order for the radios to work the transmitter and receiver must have the same ID codes and frequency. Using remote setting will set both the transmitter and receiver to have the same ID codes. 1. Please ensure the following conditions are met before attempting the remote setting procedure. a.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 5.0 Operation 5.1 Standard Operation 1. Turn-on the main power switch of the equipment. 2. Install two (2) AA size alkaline batteries in the transmitter. 3. Press the Start/RO pushbutton to turn on the main relay inside the receiver. 4. Operate normally according to the function settings. 5. Please perform the following procedure when done operating a. Press STOP pushbutton b. Place the transmitter in safe storage location 6.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 6.3.1 6.4 OWNER’S MANUAL Change of fuse, DC Type Unplug the yellow fuse “F5” (20A) and replace with a new one Ref Fuse Number F1 F2 F3 F4 Size .5A .5A 10A 1.5A Fuse Type 5 x 20 mm 5 x 20 mm 5 x 20 mm 5 x 20 mm F5 20A Std Double spade Change of Frequency/Crystal The frequency of the TeleChief® Series can be simply changed by replacing the correspondent crystal frequency in both the transmitter and receiver.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 5. Add dot of RTV to clip and press the new crystal down into the socket, bending the pins. Dot of RTV. Attention: The frequency is different when plugging the same crystal into the transmitter or receiver. For example: T = 311 MHz Frequency for transmitting is 311 MHz R = 321.7 MHz Frequency for receiving is 321.7 MHz Contact your distributor for different matched crystal sets. 7.
TELECHIEF® SERIES TM2000 / TM4000 / TM6000 OWNER’S MANUAL 9.0 Receiver Mounting Diagram Installation Questions? Technical assistance is available from Control Chief. Please call us at 814-362-6811 or email the service department at prodserv@controlchief.
Control Chief Corporation 200 Williams Street PO Box 141 Bradford, PA 16701 814-362-6811 * 1-800-233-3016 * 814-368-4133 (fax) www.controlchief.
