CX-1010 INSTALLATION/ WIRING GUIDE SK1659 Rev A
Installation / Wiring Guide Configuration Mounting Wiring Inputs Outputs Serial Communications Analog IO (Optional) Mounting Wiring DeviceNet (Optional) Logic Control Page 1
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CONFIGURATION This section will show you how to re-configure the CX-1010 for electrical compatibility. Complete this procedure prior to installation. This procedure does not require power to complete. The area that is involved in re-configuring the CX-1010 is the AC Power Input Voltage switch. This switch is located in an external location on the CX-1010. You will not be required to access the interior of the CX-1010. Figure 1 (page 5) illustrates the location of this switch.
WARNING C ONT RE X me nu pag e pag e sta tus 7 8 4 par par cod set e help 9 5 1 6 2 — 3 0 . cle ar ente r You will damage the CX-1010 if you apply 230 VAC to the AC Power input while the AC Power Input Voltage switch is in the 115 V position.
The AC Power Input Voltage switch is located on the rear of the CX-1010. The default configuration for the AC Power Input Voltage switch is 115 VAC. To re-configure for 230 VAC Input, move the switch from the 115V position (up) to the 230V position (down). RS 485 SERIAL COMM. TD/RD+ J5 +12 V AUX 150 mA MAX TD/RD– FI_1A COM FI_1A FREQUENCY INPUTS FI_1B +V_D0 D0_0 D0_1 D0_2 COM FI_2A FI_2A D0_3 FI_2B D0_4 FI_2B D0_5 COM REG.
( CUTOUT " 3.65" .03 m 9.27± .07c 3.6" (9.1 cm) ( DOOR PANEL EX CONTR ( ) CUTOUT 7.25" ± .03" 18.41 ± .07 cm , , , , 7.2" (18.3 cm) 7.7" (19.6 cm) menu status 7 4 1 *6.3" (16.3 cm) — page page 8 5 2 0 par par code set help 9 6 3 . clear enter 4.0" m) 0 (1 .
MOUNTING This section contains instructions for mounting the CX–1010 in the door panel of an industrial electrical enclosure. The CX–1010 is packaged in a compact 1/2 DIN vertical instrument enclosure that mounts easily in the door of your industrial electrical enclosure. The CX-1010 meets the NEMA 4 and the IP65 standards. To ensure compliance with these standards, enclose the CX-1010 in a Nema 4 or IP65 industrial electrical enclosure.
RS485 SERIAL COMMUNICATIONS INTERFACE TD/ RD – 1 TD / RD + 2 TD/ RD – 3 COMMON COM RS485 SERIAL COMM J1 TD / RD + FREQUENCY INPUTS J2 ZERO SPEED HI SPEED ALARM EXTERNAL SUPPLY (50V MAX) 2 DO_0 3 DO_1 R 4 DO_2 R 5 DO_3 DEV ALARM 2 R 6 DO_4 BATCH DONE R 7 DO_5 CNTL OUT DIR R 8 DO_6 DRIVE ENABLE R 9 DO_7 10 COM – REG IN POWER R +V_DO DEV ALARM 1 LOW SPEED ALARM DC R 1 DIGITAL OUTPUTS + J5 * + 12V_AUX CO_SIG DRIVE COMMON 2 CO_COM CONTROL OUTPUT TO DRIVE
WIRING This section contains the input, output and serial communications wiring information for the CX–1010. Please read this section prior to wiring the CX–1010 to ensure that you make the appropriate wiring decisions. NOTE: The installation of this motor control must conform to area and local electrical codes. See The National Electrical Code (NEC,) Article 430 published by the National Fire Protection Association, or The Canadian Electrical Code (CEC).
INPUTS NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page 9 before you begin wiring. AC Power Input (J4 pins 1, 2,3) The CX–1010 operates on either a 115 VAC - 10% + 15%, 0.250 Amp., 50/60 Hz or a 230 VAC -10% +15%, 0.125 Amp, 50/60 Hz. Use the separate 3 pin connector (J4) for the power connection. * Fuse L1 for 115 VAC applications. Fuse L1 and L2 for 230 VAC applications. Use 1 Amp 250 normal blow fuses.
Lead Frequency (J5 pins 1, 2, 4, 5, 6) Frequency Input 1 The LEAD FREQUENCY Input acts as the lead signal when the CX–1010 is in the Follower mode. The wiring for the LEAD FREQUENCY is determined by the sensor. Figures 5 through 8 illustrate the wiring for the various sensors. For signal level and performance specifications, refer to CX-1010 Technical Reference Manual, Appendices: Appendix A .
Lead Frequency continued... *+12V_Aux 1 +12V Pwr FI_1A 2 A FI_1A 3 A FI_1B 4 FI_1B 5 COM 6 Figure 7 Lead Frequency Single Channel Differential Sensor (Unidirectional) Common J5 * Total currant draw from the +12V_Aux (J5-Pin 1) should not exceed 150 Milliamps.
Feedback Frequency (J5 pins 1, 7, 8, 9, 10, 11) Frequency Input 2 The FEEDBACK FREQUENCY detects the controlled motor speed. The wiring for FEEDBACK FREQUENCY is determined by the sensor. Figures 9 through 12 illustrate the wiring for the various sensors. For signal level and performance specifications refer to CX-1010 Technical Reference Manual, Appendices: Appendix A.
Feedback Frequency continued... *+12V_Aux 1 +12V Pwr FI_2A 7 A FI_2A 8 A FI_2B 9 FI_2B 10 COM 11 Figure 11 Feedback Frequency Single Channel Differential Sensor (Unidirectional) Common J5 * Total currant draw from the +12V_Aux (J5-Pin 1) should not exceed 150 Milliamps.
F–Stop (J6 pins 1,3) Digital Input 0 F-STOP is a momentary input. When it is opened, the CX–1010 commands a zero speed immediately and ignores the specified deceleration rate. However, F–STOP does not hold zero speed or position (drive disabled). As a momentary input, F-STOP is internally latched and does not need to be maintained open by an operator device. F-STOP DI_0 1 COM 3 J6 Figure 13 F–Stop R–Stop (J6 pins 2, 3) Digital Input 1 R-STOP R–STOP is a momentary input.
Run (J6 pins 3, 5) Digital Input 3 RUN When the RUN input (J6, pin 5) is momentarily shorted to common, the CX–1010 enters the RUN state. As a momentary input, RUN is internally latched and does not need to be maintained closed by an operator device. COM 3 DI_3 5 J6 NOTE: Close the R–Stop, H-Stop and F–Stop inputs prior to entering the Run state. If you are only using one of the Stop inputs, wire short the other Stop inputs to the common or the CX–1010 will not enter run.
Keypad Lockout (J7 pins 8, 9) Digital Input 6 When the KEYPAD LOCKOUT input is closed, the Control Parameters that you have selected to "lock out" are inaccessible from the front keypad. All of the Monitor Parameters remain enabled. ENABLE COM 8 DI_6 9 LOCKOUT J7 Figure 19 Keypad Lockout Block Select A (J7 pins 1, 3) Digital Input 8 Use BLOCK SELECT A in conjunction with BLOCK SELECT B and BLOCK SELECT C inputs to select one of the eight Parameter Blocks. Refer to the chart on the next page.
Block Select C (J7 pins 3,4) Digital Input 10 Use BLOCK SELECT C in conjunction with BLOCK SELECT A and BLOCK SELECT B inputs to select one of the eight Parameter Blocks. Refer to the chart below.
Positive Setpoint Value Negative Setpoint Value Setpoint Direction Open Forward Command Reverse Command Setpoint Direction Closed Reverse Command Forward Command Increment Batch Count (J7 pins 6, 8) Digital Input 12 INCREMENT BATCH COUNT is a momentary input. When it is closed, the CX–1010 increases the internal batch counter by one increment.
Remote Scroll Up (J7 pins 8, 9) Digital Input 14 REMOTE SCROLL UP is a maintained input. When it is closed, any Control Parameter that you enter into the Remote Scroll Parameter (CP-300) can be incremented at the Remote Scroll Rate (CP-301). As a maintained input, REMOTE SCROLL UP is only active when the operator device is closed. REMOTE SCROLL UP COM 8 DI_14 9 J7 Figure 26 Remote Scroll Up Remote Scroll Down (J7 pins 8,10) Digital Input 15 REMOTE SCROLL DOWN is a maintained input.
OUTPUTS NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page 9 before you begin wiring. Speed Command Out (J3 pins 1, 2) SPEED COMMAND OUT is an isolated analog output signal that is sent to the motor drive to control the speed of the motor. Wire the SPEED COMMAND OUT into the speed signal input of the drive.
Dev Alarm 1 (J2 pin 5) Digital Output 3 The DEV ALARM 1 output is activated (relay energized) when the Ramped Reference minus the Feedback is greater than the deviation band that you enter in the CMPR3 Val Control Parameter (CP-294). See Figure 29. Dev Alarm 2 (J2 pin 6) Digital Output 4 The DEV ALARM 2 output is activated (relay energized) when the difference between the Scaled Reference and Feedback is greater than the band that you enter in the CMPR4 Val Control Parameter (CP-295). See Figure 29.
+ +V_DO 1 Zero Speed 2 R1 Hi Speed Alarm 3 R2 Low Speed Alarm 4 R3 Dev Alarm 1 5 R4 Dev Alarm 2 6 R5 EXTERNAL DC POWER SUPPLY (50V Max) Batch Done 7 R6 Control Output Dir 8 R7 Drive Enable 9 R8 Common 10 – J2 Figure 29 CX-1010 Digital Outputs Page 23
SERIAL COMMUNICATIONS NOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page 9 before you begin wiring. The Serial Communications interface on the CX–1010 complies with EIA Standard RS–485-A for balanced line transmissions. This interface allows the host computer to perform remote computer parameter entry, status or performance monitoring, and remote control of the CX–1010.
RS232 to RS485 Converter TXD/ COM RXD — TXD/ RXD + J1 1 + TXD/RXD 2 - TXD/RXD 3 COM J1 2 CX-1010 #1 CX-1010 #2 1 + TXD/RXD 2 - TXD/RXD 3 COM 1 1. Shield only at one end of the cable. 2. If you need to terminate the communication line, then terminate it at the unit which is the furthest away from the converter. A 100 ohm, 1/2 Watt resistor will usually terminate successfully. Refer to EIA Standard RS–485A, for more information.
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ANALOG I/O CARD (OPTIONAL) This section contains the mounting and wiring information for the Analog I/O Card. Please read this section prior to mounting or wiring the Analog I/O Card to ensure that you make the appropriate decisions. The Analog I/O Card is an auxiliary analog card with two analog inputs and one analog output. Both the inputs and output are factory calibrated for + 12V or 0 to 20 mA signals.
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MOUNTING This section contains the mounting information for the CX–1010 Analog I/O card. Please read this section as you mount the Analog I/O card to ensure that the Analog I/O card is mounted correctly. If the Analog I/O card does not function properly after installation, then verify that the mounting procedure has been completed accurately. For the specifications on the Analog I/O card, refer to CX-1010 Technical Reference Manual, Appendices: Appendix A.
1) If the CX-1010 unit has power connected to it, remove the power. If the CX-1010 has been mounted in your system, disable it from the system. 2) Remove the connectors on the rear of the CX-1010. Pay careful attention to the location of each connector so that you can replace them in their proper locations. It is possible to replace a connector incorrectly. 3) Remove the earth ground screw and ground connections. 4) Remove the four machine screws that hold the back plate in place, and set them aside.
Power Board CPU Board Figure 32 Removing the CPU Board Page 31
13) Reinsert the CPU Board into the CX-1010 unit by aligning the CPU board with the top and bottom card edge connectors and gently push the board straight back until the CPU board card edge connector tab seats fully into the internal backplane card-edge connector. 14) Replace the back plate, making sure that it seats properly and the connectors are all properly aligned in their slots. 15) Screw the back plate into place with the four machine screws. 16) Screw the ground screw back into place snugly.
Figure 33 Mounting the Analog I/O Card on the CPU Board Page 33
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WIRING This section contains the input and output wiring information for the CX–1010 Analog I/O Card. Please read this section prior to wiring the Analog I/O Card to ensure that you make the appropriate wiring decisions. The CX-1010 will support one Analog I/O Card in either of the two available slots. The factory calibrated Analog I/O Card has two inputs and one output available. Both the inputs and output are calibrated for + 12V or 0 to 20 mA signals.
J5 1 TD / RD + 2 TD/ RD – 3 COM RS485 SERIAL COMM J1 4 2 DO_0 ANALOG INPUT 2 DO_1 DO_2 DO_3 6 DO_4 7 DO_5 8 DO_6 9 DO_7 10 COM AI_1R 3 AI_1- 4 AI_2+ 5 AI_2R 6 AI_2- 7 COM 8 AO_I 9 AO_V 10 COM 11 ANALOG OUTPUT REG IN 5 AI_1+ +V_DO DIGITAL OUTPUTS 3 1 FREQUENCY INPUTS 2 +12V_AUX ANALOG INPUT 1 J2 1 JA ANALOG OPTION I/O 2 CO_COM CONTROL OUTPUT TO DRIVE CO_SIG JB 5 CAN_H 4 DeviceNet DRAIN Connector 3 CAN_L 2 V— 1 33 GND/PE L2/NEUT AC POWER
INPUTS NOTE: Refer to pages 9 and 35 before you begin wiring. Analog Input 1: Voltage Input Wiring (JA, Pins 2, 4, 8) The Analog Input 1 can be used with either ±12 VDC or 0-20 mA inputs. Figure 35 displays the ±12 VDC option. For the differential inputs: Connect JA pin 2 to the positive differential signal source. Connect JA pin 4 to the negative differential signal source. Connect JA pin 8 to the common of the differential signal source.
Analog Input 1: Current Input Wiring (JA, Pins 2,3,4) The Analog Input 1 can be used with either ±12 VDC or 0-20 mA inputs. Figure 37 displays the 0-20 mA option. 0-20 mA Input 2 3 Common 243 Ohm 4 JA Figure 37 Analog Input 1: Current Input Analog Input 2: Current Input Wiring (JA, Pins 5,6,7) The Analog Input 2 can be used with either ±12 VDC or 0-20 mA inputs. Figure 38 displays the 0-20 mA option.
Analog Input 1: Potentiometer Input Wiring (JA, Pins 1, 2, 4, 8) +12V _Aux* The Analog Input 1 can be used with a potentiometer (e.g., dancer pot). Figure 39 displays this option. 1 2 + 3 – * The total current from JA pin 1 and J5 pin 1 (+12V_Aux) must not exceed 150 mA. 4 Common 8 JA Figure 39 Analog Input 1: Potentiometer Input Analog Input 2: Potentiometer Input Wiring (JA, Pins 1, 5, 7, 8) The Analog Input 1 can be used with a potentiometer (e.g., dancer pot). Figure 40 displays this option.
OUTPUTS NOTE: Refer to pages 9 and 35 before you begin wiring. Analog Output: Voltage Output Wiring (JA, Pins 9, 10, 11) The Analog Output produces either an isolated + 12V output signal or a 0-20 mA current source analog output signal into a load resistance of 0-500 Ohms. Figure 41 displays the +12V option.
DEVICENET CARD (OPTIONAL) For the installation, wiring and operation of the optional DeviceNet card, refer to the CX-Series DeviceNet Card Technical Manual, # 0001-0132.
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LOGIC CONTROL This section addresses the six digital inputs that control the CX-1010's operating state. The six digital inputs ( listed in by priority) are: F–Stop R–Stop H-Stop Run Jog Forward Jog Reverse When the CX-1010 is powered up, it defaults to R–Stop. If either Run or Jog have been hardwired, the CX1010 will operate in either Run or Jog instead of R–Stop. Run is hardwired by shorting Run, R–Stop and F– Stop to common.
Logic Inputs F–Stop (Fast Stop) has priority over the other operating states. F-Stop forces the CO signal to “0” volts and monitors the feedback. When the feedback is less than the Zero Speed (CP-270), the Drive En (PLC bit 41) resets to “0”. This PLC bit is routed by the PLC program to an output that disables the drive. If the feedback does not reach Zero Speed within 1/2 second, the Drive En (PLC bit 41) automatically resets to “0”.
R–Stop (Ramp Stop) has the second highest operating priority. Use R-Stop to stop the drive with a deceleration ramp. The velocity command is ramped down to “0”. If the loop is “Closed”, the ramp is executed with velocity loop control (with feedforward, using Kff ). If the loop is “Open”, the ramp is executed with feedforward only (using Kff ). The deceleration rate for the ramp is determined by Dcl Tm RStp (CP-211) and Ref StopRmp (CP-210) or by the Dcl Rt RStp (CP-212).
H–Stop (Stop and Hold) has the third highest operating priority. Use H-Stop to stop the drive with a deceleration ramp. The velocity command is ramped down to “0”. If the loop is “Closed”, the ramp is executed with velocity loop control (with feedforward, using Kff ). If the loop is “Open”, the ramp will be executed with feedforward only (using Kff). The deceleration rate for the ramp is determined by Dcl Tm HStp (CP-213) and Ref StopRmp (CP-210) or by the Dcl Rt RStp (CP-214).
Run has the fourth highest operating priority. Run is the primary operating state. Setpoint Mode (CP-102) determines the mode of operation for Run, using either the master mode, the follower mode, the direct mode or the custom setpoint mode. The corresponding setpoint for the selected mode determines the operating speed. RUN Loop Mode (CP-220) determines the control loop that is used during Run. At times, the selected RUN Loop Mode is overridden. The direct mode will only operate in an open loop.
Jog Forward has the fifth highest operating priority. Use Jog Fwd to “Jog” the drive Forward at the rate indicated in Jog SP (CP-215). The acceleration and deceleration ramps are dictated by Acl Tm Jog (CP-216), Dcl Tm Jog (CP-218) and Jog SP (CP-215). After the Jog FWD input is deactivated and the ramped reference has reached “0”, the CX-1010 automatically reverts to the R-Stop operating state.
Jog Reverse has sixth (the least) operating priority. Use Jog Revs to “Jog” the drive Forward at the rate indicated in Jog SP (CP-215). The acceleration and deceleration ramps are dictated by Acl Tm Jog (CP-216), Dcl Tm Jog (CP-218) and Jog SP (CP-215). After the Jog Revs input is deactivated and the ramped reference has reached “0”, the CX-1010 automatically reverts to the R-Stop operating state.
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