Specifications

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TABLE OF

CONTENTS Page............................

SEC 400 without Controller

42V/50Hz (21 inch Blade) 4004077.....

230V/60Hz (16 inch Blade) 4004076....

460V/60Hz (16 inch Blade) 4004086....

SEC 400 with Mechanical Brake

for Part Numbers: See pg. 13..........

SEC 400 with Thin Head (16 inch Blade)

230V/60Hz (Electric / DC Brake) 4004135

460V/60Hz (Mechanical Brake) 4004132.

SEC 400 with Electric / DC Braking

for Part Numbers: (3 Phase) See pg. 14.

Balancer

Mechanical Brake 4042049............

Electric Brake 4042036...............

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

jarvis.products.corp@snet.net

TEL. 860--347--7271 FAX. 860--347--6978 WWW.jarvisproducts.com

Model SEC 400

Hog Splitting Saw

EQUIPMENT

SELECTION Ordering No...........

• Safety Messages to Employer and Safety

Director 2.................................

• Safety Messages to Operators, Maintenance

and Cleanup Personnel 3...................

• Parts Diagram and List 4....................

• Wiring Diagrams 16........................

• Special Tools 19...........................

• Specifications 20...........................

• Installation Instructions 20...................

• Operation Instructions 20....................

• Maintenance Instructions 21.................

JARVIS

6204004;.

Summary of content (24 pages)

PAGE 1
Model SEC 400 Hog Splitting Saw EQUIPMENT SELECTION . . . . . . . . . . Ordering No. SEC 400 without Controller 42V/50Hz (21 inch Blade) . . . . . 4004077 230V/60Hz (16 inch Blade) . . . . 4004076 460V/60Hz (16 inch Blade) . . . . 4004086 SEC 400 with Mechanical Brake for Part Numbers: . . . . . . . . . . See pg. 13 SEC 400 with Thin Head (16 inch Blade) 230V/60Hz (Electric / DC Brake) 4004135 460V/60Hz (Mechanical Brake) . 4004132 SEC 400 with Electric / DC Braking for Part Numbers: (3 Phase) . See pg.
PAGE 2
safety messages to employer and safety director Model SEC 400 page 2 of 24 Keep hands clear. SAFETY MESSAGES TO EMPLOYER AND SAFETY DIRECTOR AVOID INJURY 1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any malfunctioning equipment. 2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of the dangers that may arise if they do not follow procedures outlined in this brochure. 3.
PAGE 3
safety messages to operators, maintenance and cleanup personnel Model SEC 400 page 3 of 24 Keep hands clear. SAFETY MESSAGES TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE REPORT ANY PROBLEMS TO YOUR SUPERVISOR 1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147) before making any blade changes. 2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.
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parts diagram and list Model SEC 400 page 4 of 24 Figure A * *** * ** * ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NO.
PAGE 5
parts diagram and list Model SEC 400 page 5 of 24 Figure B ** * * For spare parts only, * not in current tools ** Install open end facing fan ITEM PART NO.
PAGE 6
parts diagram and list Model SEC 400 page 6 of 24 Figure C Mechanical Brake Parts ITEM 117 PART NO. 3001018 1063634 1063638 1001080 3001021 1063628 1063626 1001080 3001019 1063751 1063805 1012091 1001127 1 3001022 1063760 1063849 1001127 1035538 PART NAME QTY DC Brake: 200--460V Cord and Conn. with Insert 1 Conn. with Male Pins Insert Insert with Male Pins Cord, 7 Conductor, 20 ft 575V Cord and Conn.
PAGE 7
parts diagram and list Model SEC 400 page 7 of 24 Figure D Thin Head * * * * Shim package contains 3 shims 0.005 inch thick and 6 shims 0.002 inch thick. Install only as many shims as necessary to obtain proper fit. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO.
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parts diagram Model SEC 400 page 8 of 24 Figure E Thin Head Gear Housing Assembly (Section View) Place Shims Here to Set Bevel Gear Backlash Long Stud: Use 6 mm Allen Wrench to Hold Gear Housing Short Stud: Use 6 mm Allen Wrench to Hold Bearing Clamp Left Hand Thread Tapered Bearing Cone Hex Nut Left Hand Thread Hex Nut Tapered Bearing Cup Tapered Bearing Cone Clearance Setting Tapered Bearing Cone Intermediate Housing Tapered Bearing Cup Spacer Gear and Blade Shaft Place or Remove Shims He
PAGE 9
parts diagram and list Model SEC 400 page 9 of 24 Figure F Electric Control Box Mechanical Brakes (Except 42 Volts) For part numbers see Table 1 JARVIS 6204004;. ® PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 UNITED STATES OF AMERICA TEL. 860--347--7271 E--MAIL.jarvis.products.corp@snet.net FAX. 860--347--6978 WWW.jarvisproducts.
PAGE 10
parts diagram and list Model SEC 400 page 10 of 24 Figure G Electric Control Box 42 Volts only Mechanical Brakes For part numbers 1--51 see Table 1 ITEM 52 53 54 55 56 57 58 59 60 61 62 PART NO. 1001119 1061545 1007266 1011262 1001259 1061613 1007249 1011248 1063747 1063550 1004227 JARVIS 6204004;.
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parts diagram Model SEC 400 page 11 of 24 Figure H Electrical Control Assembly Direct Current Braking (except 42 Volts) (Three Phase) For part numbers see Table 2 JARVIS 6204004;. ® PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 UNITED STATES OF AMERICA TEL. 860--347--7271 E--MAIL.jarvis.products.corp@snet.net FAX. 860--347--6978 WWW.jarvisproducts.
PAGE 12
parts diagram and list Model SEC 400 page 12 of 24 Figure I Electrical Control Assembly 42 Volts only Direct Current Braking (Two Phase) 3063063 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO.
PAGE 13
parts list Model SEC 400 page 13 of 24 TABLE 1 -- MECHANICAL BRAKE (See Figures F and G) Saw Voltage/Hz 42V/50Hz 115V/50Hz 230v/60Hz 380V/50Hz 415V/50Hz 460V/60Hz Part Number (16 inch) Blade 4004226 4004114 4004101 4004110 4004105 4004100 and 4004132 (thin) 4004129 4004095 3063180 3063147 Part Number (18 inch) Blade 4004098 Part Number (21 inch) Blade 4004113 4004097 Control Box Number 3063196 3063161 Item 3063162 Name 3063197 Part Number 1 Yellow/Green Block 1063496 10635
PAGE 14
parts list Model SEC 400 page 14 of 24 TABLE 1 -- MECHANICAL BRAKE (Cont’d -- See Figures F and G) Saw Voltage/Hz Item 42V/50Hz 115V/50Hz 230V/60Hz Name 380V/50Hz 415V/50Hz 460V/60Hz 1004244 Part Number 39 Lock Washer 1004244 1004244 1004244 1004244 1004244 40 Plastic Screw 1073072 1073072 1073072 1073072 1073072 1073072 41 Terminal Rail/End Clamp 1063554 1042313/1063362 1063554 1063554 1063554 1063554/N/A 42 Contactor 1072128 1072131 1072102 1072128 1072128 1072127
PAGE 15
parts list Model SEC 400 page 15 of 24 TABLE 2 -- THREE PHASE DC BRAKE (Cont’d -- See Figure H) Saw Voltage/Hz Item 42V/50 115V/50 200V/50 208V/60 220V/50 Name 230V/60 380V/50 380V/60 415V/50 460V/60 575V/60 1032457 Part Number 22 Mounting Plate 1032484 1032466 1032466 1032466 1032466 1032466 1032466 1032466 1032457 23 Wire Ring 1063446 1063446 1063446 1063446 1063446 1063446 1063446 1063446 N/A N/A 24 Terminal Marker 1063456 1063363 1063363 1063363 1063363 10
PAGE 16
wiring diagrams Model SEC 400 page 16 of 24 Wiring Diagrams Mechanical Brakes 460V Tool 42V Tool JARVIS 6204004;. ® PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 UNITED STATES OF AMERICA TEL. 860--347--7271 E--MAIL.jarvis.products.corp@snet.net FAX. 860--347--6978 WWW.jarvisproducts.
PAGE 17
wiring diagrams Model SEC 400 page 17 of 24 Wiring Diagrams Three Phase Brakes 460V Tool Wiring Diagrams Two Phase Brake 42V only JARVIS 6204004;. ® PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 UNITED STATES OF AMERICA TEL. 860--347--7271 E--MAIL.jarvis.products.corp@snet.net FAX. 860--347--6978 WWW.jarvisproducts.
PAGE 18
wiring diagrams Model SEC 400 page 18 of 24 Wiring Diagrams Motor Hook--up For specific voltage and frequency, refer to Wiring Diagram Label inside control box cover. JARVIS 6204004;. ® PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926 UNITED STATES OF AMERICA TEL. 860--347--7271 E--MAIL.jarvis.products.corp@snet.net FAX. 860--347--6978 WWW.jarvisproducts.
PAGE 19
special tools Model SEC 400 page 19 of 24 THE FOLLOWING TOOLS ARE RECOMMENDED FOR PROPER AND EFFECTIVE ASSEMBLY AND DISASSEMBLY OF THE JARVIS MODEL SEC 400 HOG SPLITTING SAW. BEARING PULLER 8039101 GEAR PULLER 8039096 COMPLETE TOOL KIT 8039097 NEEDLE BEARING PULLER 8039080 CONDUIT WRENCH 8039070 BEARING PUSHER 8039071 INNER RING FIXTURE 8039102 * SPECIAL TOOLS FOR THIN HEAD MODEL SEC 400 ONLY. NOT INCLUDED IN KIT. *BEARING CUP EXTRACTOR 8039165 NEEDLE BEARING PUSHER 8039074 JARVIS 6204004;.
PAGE 20
specifications, installation and operation instructions Model SEC 400 page 20 of 24 SPECIFICATIONS Voltages 575, 460, 380, 230, 220, 208V, 3 ph, 60Hz 415, 380, 220, 115, 42V, 3 ph, 50Hz Power 5 hp 3729 W Capacity Figure 1 Power Supply 750 / hour Control Handles Electric Dual Anti--tie Down Brake 12V Electric or Mechanical Blade Diameter 16 in 18 in 21 in 406 mm 457 mm 533 mm 1400 RPM 5.1 in 6.1 in 7.6 in 37 in 130 mm 155 mm 193 mm 940 mm 4 Suspend the SEC 400 from the balancer. 4.
PAGE 21
operation and maintenance instructions Model SEC 400 page 21 of 24 3 Making the cut: 3.1 Start the saw by depressing both triggers simultaneously. 3.2 Saw through the tail bone. The saw should be pointing upward when making this cut. Do not exert pressure on the SEC 400; guide the saw to insure a straight cut. 3.3 After the tail and aitch bones have been split, saw through the loin area. The SEC 400 should be in a horizontal position during this cut. 3.4 Saw through the shoulder and neck. 3.
PAGE 22
maintenance instructions Model SEC 400 Figure 3 Blade Installation (Thin Head only) Blade Clamp Hex Nut page 22 of 24 Hole for Dowel Pin Gear and Blade Shaft Lip Dowel Pin Blade Hole for Dowel Pin 5 GEAR HOUSING DISASSEMBLY: For thin head gear housing disassembly, see section 7. 5.1 Remove circular blade. Follow steps and procedures outlined in section 3. 5.2 Remove socket head screws (item 52) and separate front handle assembly from gear housing. 5.3 Remove hex head screws (item 56). 5.
PAGE 23
maintenance instructions Model SEC 400 page 23 of 24 7.2 Remove socket head screws (item 52, Figure A, page 4) and separate front handle assembly from intermediate housing (item 35). 7.3 Remove hex head screws (item 47). 7.4 Remove blade guard (item 46) and guard gasket (item 45). 7.5 Remove hex head screws (item 33) and split lock washers (item 34). Remove gear housing (item 24) and intermediate housing (item 35) together as one unit, from motor. 7.
PAGE 24
maintenance instructions Model SEC 400 page 24 of 24 8.1.3 Install shims (item 14) between gear housing (item 24) and bearing cone (item 11) to set backlash (0.003 to 0.007 inch) between bevel gear (item 21) and pinion gear (item 37). Make sure tapered bearing cones and bearings cups are installed correctly. Refer to Figure E for proper placement of shims and orientation of bearing cones and bearing cups. 8.1.