Installation manual

Envirosun TS Installation Manual Rev5b PVNW.docx Page 1
Table of Contents
1 Customer Information ................................................................................................................ 2
1.1 Installing your new Conergy TS System ........................................................................... 2
1.2 Conergy quality ................................................................................................................. 2
1.3 How does the system work? ............................................................................................. 2
1.4 Conergy model numbers explained .................................................................................. 5
1.5 Is the system suitable for extremely cold climates? ......................................................... 5
1.6 Important safety information ............................................................................................. 6
1.7 If the customer is away for a long period of time .............................................................. 6
1.8 Water discharge through the pressure valve .................................................................... 6
2 Troubleshooting ......................................................................................................................... 7
2.1 Low solar energy input...................................................................................................... 7
2.2 Solar collector shading ..................................................................................................... 7
2.3 AES (Booster) system not operating ................................................................................ 7
2.4 Excessive water discharge from the valves...................................................................... 7
2.5 Hot water use higher than anticipated .............................................................................. 7
2.6 Water discharge from the frost valve ................................................................................ 8
3 System Maintenance ................................................................................................................. 9
3.1 Draining and flushing the system ..................................................................................... 9
3.2 Collector glass cleaning .................................................................................................... 9
3.3 Hail damage or broken collector glass ............................................................................. 9
3.4 Relief valves ................................................................................................................... 10
4 Important Installation Information ............................................................................................ 11
4.1 Local Standards .............................................................................................................. 11
4.2 Safety .............................................................................................................................. 11
4.3 Water Quality .................................................................................................................. 11
4.4 Pressure Reducing Valve ............................................................................................... 12
4.5 High wind or cyclonic areas ............................................................................................ 12
4.6 Piping material ................................................................................................................ 12
4.7 Vacuum break ................................................................................................................. 12
4.8 Supplementary heat sources .......................................................................................... 12
4.9 Legionella requirements ................................................................................................. 13
4.10 Roof location selection.................................................................................................... 13
5 Dimensions and Technical Data.............................................................................................. 15
5.1 System Overall Dimensions ........................................................................................... 15
5.2 Parts Kit Details .............................................................................................................. 16
5.3 System Weights .............................................................................................................. 17
6 Installation Instructions ............................................................................................................ 18
6.1 Determining the mounting location ................................................................................. 18
6.2 Installing the system ....................................................................................................... 18
6.3 Flat roof installations ....................................................................................................... 21
6.4 System diagrams and components ................................................................................ 21
6.5 Plumbing Connections .................................................................................................... 23
6.6 Electrical connection for Electric AES (Booster) ............................................................ 23
6.7 Gas AES installation instructions .................................................................................... 25
7 Commissioning & Customer Hand Over ................................................................................. 26
7.1 Commissioning ............................................................................................................... 26
7.2 Filling & Commissioning the Closed Circuit Jacket ........................................................ 26
7.3 Customer Hand Over ...................................................................................................... 27
8 Warranty .................................................................................................................................. 28
9 Contact Details ........................................................................................................................ 28