Installation manual
ENGLISH
Conergy TS
Installation Manual
11
4 Installation Instructions
4.7
System Installation
Please note that the detail letters referred to in the installation text refer to the diagrams on page 12
and onwards.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Place one end of the bottom collector mounting rail (Detail E) at the location marked before (refer
to point 2) and lay horizontally across the roof to the left.
Locate two roof trusses which are under the collector mounting rail (as near as possible to the
outer edges of the rail). Slide two collector straps (Detail E) onto the collector mounting rail where
the trusses pass under the mounting rail.
Adjust the mounting rail so that it is horizontally across the roof then raise it 5 – 10 mm on the
right side.
Screw fix the collector straps to the roof trusses using the prepunched holes in the collector
straps.
Take the first solar collector and place it on the collector mounting rail, at the left most end.
Loosely fit the two collector connectors (Detail D) to the two copper tube spigots on the right
side of collector.
Take the second collector and place it onto the right hand side of the collector mounting rail.
Now, slide collector toward the first collector until the two copper tube spigots of that collector
slide fully home into the collector connectors already fitted to collector.
Tighten the compression nuts of the collector connector fittings (Detail D) taking care not to
twist the copper tubes of the collector. Make sure you use correctly sized spanners and that
the centre nut is held steady whilst the compressing nuts are tightened.
Move the two collectors so that they are centrally located on both the collector mounting rail and
the tank.
Using 4 of the self drilling screws supplied screw fix the collector rail to the collectors as shown
in details D and E. Finally using 2 of the self drilling screws supplied and screw fix the collector
straps to the collector rail and collectors as shown in Detail E.
Slide a Compression Plug assembly (Detail A) to the top left corner of the collector array. Tighten
the assembly taking care not to twist the copper tubes of the collector.
For open circuit models slide a Compression Plug assembly (Detail E) to the bottom right corner
of the collector array. Tighten the assembly taking care not to twist the copper tubes of the
collector.
For closed circuit models slide the Fill Fitting assembly (Detail E) to the bottom right corner of the
collector array. Tighten the assembly taking care not to twist the copper tubes of the collector.
Fit the Cold Pipe connection pipe (Detail A and C) to the bottom left corner of the collector array
and the storage tank tube fitting as shown on the model configuration drawing following.
Install the Hot Pipe assembly as shown in Detail B between the top right corner of the collector
array and the storage tank tube fitting as shown in Detail B. When the assembly is in place tighten
all fittings.
Insert the 850 kPa P&T valve supplied with the Parts Kit and insert it into the valve port in the
storage tank as shown in Detail A.