USER'S GUIDE & SAFETY MANUAL Deluxe Y-Block
Important Safety Notice Read and understand all procedures and safety instructions before using a Condux Deluxe Y-Block. Observe all safety information on this page and note specific safety requirements as explained by procedures in this manual. Failure to follow these instructions could result in serious personal injury or death. ADVERTENCIA: Favor de leer y comprender todas las instucciones de operación y seguridad antes de usar la máquina. Si Ud.
Table of Contents 1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 2 Y-Block Set Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5-7 3 Y-Block Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7 4 Y-Block Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8-9 5 Replacement Parts & Accessories. . . . . . . . . . . . . . . . . .
1. General Information General Product Use a. Only qualified operators should use this product. The operator should only be the person who received qualified training from the product owning company or trained by the manufacturer. b. Product must only be used for the work it was designed for. c. Product is not to be used with unauthorized personnel on the job site. d. Should there be any doubt concerning use, functioning, maintenance or anything else, please contact the factory or factory representative.
Set Up the Y-Block 1. Loosen the 8 nuts on the Y-Block assembly (Figure 1). Remove Innerduct Clamp (Figure 2) and Air Block Cover (Figure 3). Figure 1. Loosen Nuts 2. Figure 2. Remove Duct Clamps 2. Select the correct Condux Duct Components according to the innerduct size. Refer to the Duct Selection Chart on Page 10. 3. Choose the correct Innerduct Seal and install both halves securely. Use the provided 3⁄32-inch hex wrench (Figure 4). Figure 3. Remove Air Block Cover Figure 4.
5. Place innerduct in the Innerduct Seal and Innerduct Clamp on both the enter and exit side of the Y-Block. Note placement up to ridge on Innerduct Seal (Figure 6). Make sure lay static cable in the Y-Branch of the Y-Block as seen in Figure 6. 6. Clamp Innerduct in place (See Figure 7). Figure 6. Insert Duct Figure 7. Clamp Innerduct Figure 8. Install Cable Seal Figure 9. Install Cable Seal in Slot 7.
9. Install Air Block Cover and Secure (Figure 11) Tighten bolts securely, but do not over tighten. Use a cross tightening procedure with the hold down bolts. Note: Figure 12 shows a correctly sealed Condux Y-Block. Figure 11. Install Air Block Cover Figure 12. Sealed Y-Block !WARNING: Forced air creates flying debris. Always wear personnel protective equipment. Severe personnel injury could result. !WARNING: Ensure no personnel are in the destination access vault during the blowing operation.
4. Y-Block Parts Breakdown 08780942 - Swing Bolt Clamp Assembly ITEM 8 PART NO.
08782310 - Y-Block Parts Breakdown ITEM PART NO. DESCRIPTION QTY 1 08780126 SEAL REPLACEMENT KIT-LW BLOWER 1 2 02288416 1/4-20 THIN NYLOC NUT (CLEAR ZINC) 4 3 02289055 M05-0.
5. Replacement Parts & Accessories Common Parts Kit Part Number 02283800 02284000 02290520 08761868 08761869 08780126 08780424 08782316 08782317 08782319 08782318 02290222 Description 3 ⁄32" Hex Ball Driver 3 ⁄8" Drive Rachet 9 ⁄16" Hex Socket Cable Shuttle 11⁄4" Cable Shuttle 11⁄2" Seal Kit Replacement Machine Screws Kit Block, Cable Seal SM Block, Cable Seal LG Manual Dlx Y-block Case Foam Molded Storage Case Qty.
Cable Jacket Slitter This popular tool makes quick, safe work or removing sheath and turnplate from communication cables. With a turn of the handle, the toothed wheel pulls the tool forward while the angled blade makes a clean cut. Blade guard protects conductors from damage. Also excellent for slitting innerduct. Minimum cable diameter 1" (25mm).
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