Manual

ManualsBrandsCondec ManualsEquipmentUPC5110

UPC5100/UPC5110 Operation & Maintenance Manual

Figure 8-4. CPU ASSEMBLY, Sheet 1 (For Battery Units Only)

MATERIAL ORPART ORDWGNOMENCLATURE ORITEM

D1 PRINTED CIRCUIT BOARD KKW7361

-1

-2-3-4

1 111

5454

OP-07CJ 8 PIN

NOTE 7KBY1918UIC, OPERATIONAL AMPLIFIER3C

1111

HA4741 14 PIN

U4KER1918AIC, QUAD AMPLIFIER4A

1111

LF13333N 16 PIN

U5KEV1918DIC, QUAD SWITCH5A

1111

7417 14 PIN

U6KAG1918AEIC, HEX BUFFER/DRIVER6C

1111

AD708NJX 8 PIN

U20KDH8918AIC, OPERATIONAL AMPLIFIER7B

3333

74HCT00 14 PIN

U8,U13,U7KBE8918AIC, 2 INPUT NAND8C

1111

80C39 40 PIN

U9KBF8918AIC, 8 BIT MICROCOMPUTER9C

1111 U12KBE8918BL12 C

1111 U14KBE8918BD13 C

1111 U15IC, 4 BIT BINARY COUNTER14 C

1-1- IC, VOLTAGE REGULATOR15

LM317T 3 PIN

U25KGB1918C

1-1-

2K 10% 1/2W

R24KBW338EPOTENTIOMETER20 C

1---

14K 1% 0.1W

R33RN55C1402FRESISTOR, METAL FILM21 -

2121 KJU431ARELAY22 C

3333 K1,K2,K3KJU431BRELAY23 C

1-1-

10 1% 0.1W

R29RN55C10R0FRESISTOR, METAL FILM24 -

2222

100K 0.1% 0.1W

R1,R2KPW310BRESISTOR, METAL FILM25 C

1111

11.8K 1% 0.1W

R25RN55C1182FRESISTOR, METAL FILM26 -

3333

10K 1% 0.1W

R5,R6,R45RN55C1002FRESISTOR, METAL FILM27 -

11-1 R21RN55C4321FRESISTOR, METAL FILM28 -

5555 R35-R39RN55C8062FRESISTOR, METAL FILM29 -

9898 SEE NOTE 5RN55C1001FRESISTOR, METAL FILM30 -

1111 R17RN55C6981FRESISTOR, METAL FILM31 -

1-3- KPW310ERESISTOR, METAL FILM32 C

2212 RESISTOR, METAL FILM33 C

11-1 R13RESISTOR, METAL FILM34 C

3313 RESISTOR, METAL FILM35 C

2222

SELECT

R19,R22RESISTOR, METAL FILM36 C

4454 RESISTOR, METAL FILM37 C

2222 R56,R57RESISTOR, METAL FILM38 C

2121

20K 10% 1/2W

KBY338BPOTENTIOMETER39 B

1111

2.4M 5% 1/4W

R43RCR07G245J3RESISTOR, COMPOSITION40 -

2222

10K 5% 1/4W

R51,R5241 -

-1-1

1K 5% 1/4W

R2742 -

3333

10K 2% .3W

R40,R48,R49KMA310URESISTOR, SIP43 C

1-1- R7RN55C3321FRESISTOR, METAL FILM44 -

--1- R12KPW310DRESISTOR, METAL FILM45 C

1-1- R20RESISTOR, COMPOSITION46 -

--1- R21RN55C2000FRESISTOR, METAL FILM47 -

1111 R34KBY338FPOTENTIOMETER48 C

11-1 R32KPW310ZRESISTOR, METAL FILM49 C

-1-1 R31RESISTOR, COMPOSITION50 -

11-1

.22uF 5% 100V

C1KMV311TCAPACITOR, MYLAR51 C

1111

1uF 20% 50V

C2KKF311BCAPACITOR, CERAMIC52 A

3232

20pF 5% 500V

KDE7311B53 B

--1-

.1uF 10% 100V

C1KMV311P54 C

2222 C6,C7CM05ED200J03CAPACITOR, MICA55 -

19181918

.01uF % 100V

NOTE 8KHV311A56 A

1-1-

-4 -3 -2

POLARIZED 1000uF20% 35V

C27

-1

KAU7311JCAPACITOR, ELECTROLYTIC57 B

B58 KGE311Q C4,C5

6.8uF 20% 35V

POLARIZED

2 222

A64 DIODE KFL327B

FDH300

2122

A65 DIODE, SILICONE KBV327A NOTE 9

1N4002

4545

B66 RECEPTACLE, SHORTING KEF7354A2 322

A68 CRYSTAL

KF357A

4.9152 MHZ

1 111

C69 TRANSISTOR

KEA165A

Q11- 1-

B70 CONNECTOR KNM354A J2

10 PIN NOTE 14

A/R A/R A/R

B71 SWITCH, 8 POSITION DIP KTF182F S1

8 SPST

1 111

B72 SWITCH, MOMENTARY KAH7182A S2

PUSH BUTTON

1 111

B73 SWITCH, 4 POSITION DIP KTF182G S3

4 SPST

1 111

B74 CONNECTOR KPC354E J8

3 PIN

1 111

B75 KNM354C

16 PIN

1121

B76 KNM354B J4

14 PIN

1 111

B77 KNM354D J2

20 PIN

1 ---

C78 KBN7354B J3

8 PIN

1 111

C79 KPC354C J1

4 PIN

1 111

B80 KMB354A

9 PIN

1 111

B81 CONNECTOR, CONTACT KMB354C1 111

B82 TERMINAL BLOCK KUH3300A TB1 & TB2

3 POS, NOTE 10

2 222

B83

SOCKET, IC

KE251A

14 PIN DIP

5 555

B84

16 PIN DIP

4 444

B85 XS3,XU20

8 PIN DIP

2 222

B86 XU22

18 PIN DIP

1 111

B87 XU12

20 PIN DIP

1 111

B88 KD251A XU10

24 PIN DIP

1 111

B89 KD251C XU9

40 PIN DIP

1 111

B90 SOCKET, IC KD251B XU11

28 PIN DIP

1 111

B91 TERMINAL BLOCK KUH3300C TB1

4 POS, NOTE 10

1 111

B92

CONNECTOR PIN KEK7354A

28 28 28 28

-93 SEALANT SA13-193

-95 WIRE, BLACK, 20 AWG M22759/11-20-0

-96 WIRE, WIRE WRAP, 30 AWG F985

-97 WIRE, BUS, 18 AWG QQW343H18SIT

IC, OCTAL D TYPE FLIP-FLOP

74HCT374 20 PIN

74HCT257 16 PIN

74HCT161 16 PIN

IC, NONINVERTED 3 STATE OUT.

KBE8918AG

RESISTOR, COMPOSITION

4.32K 1% 0.1W

80.6K 1% 0.1W

1.0K 1% 0.1W

6.98K 1% 0.1W

1.0K 0.1% 0.1W

5K 0.1% 0.1W

13.3K 0.1% 0.1W

20K 0.1% 0.1W

10K 0.1% 0.1W

80K 0.1% 0.1W

KPW310R

KPW310AY

KPW310W

KPW310

KPW310N

KPW310G

RCR07G103J3

3.32K 1% 0.1W

1.5K 0.1% 0.1W

RCR07G241J3

240 5% 1/4W

200 1% 0.1W

500 10% 1/2W

50K 0.1% 0.1W

470 5% 1/4W

CAPACITOR, METAL POLY

CAPACITOR, POLYCARBONATE

CAPACITOR, CERAMIC

.5uF 10% 100V

+80

-20

CAPACITOR, ELECTROLYTIC

CONNECTOR

KE251B

KE251C

KE251D

KE251E

SOCKET, IC

NOTES:

1- FOR SCHEMATIC SEE DWG. (D)KHN7316.

3- TEST PROCEDURE: (A)KUA7317

4- MARK APPLICABLE DASH NUMBER, REVISION LEVEL, AND

5- ITEM 30 REFERENCE DESIGNATIONS: R16, R26, R41, R42,

7- ITEM 3 REFERENCE DESIGNATIONS: U1, U2, U3, U26, WITH

U23 IN KET8924-1 & KET8924-3

8- ITEM 56 REFERENCE DESIGNATIONS: C8 AND C10-C26,

WITH C28 IN KET8924-1 & KET8924-3

WITH CR10 IN KET8924-1 & KET8924-3

10- TB1 IS MADE UP OF ONE (1) ITEM 82 AND ONE (1) ITEM 91.

TB2 IS MADE UP OF ONE (1) ITEM 82.

12- REFERENCE:

KET8924-1

KET8924-3

KET8924-4

UPC5000

UPS3000

UPC5100

USED IN

11-

13- REFERENCE:

14- ON KET8924-1 & KET8924-3:

DELETE J2 PINS 9,10, & 19,20

15- ON KET8924-3 ONLY:

CUT CLAD AT CUT MARKS "G" & "E"

AND BETWEEN R23A MOUNTING HOLES.

DELETE J2 PINS 6 THRU 10, AND 16 THRU 20.

R44, R46, R47, R54, WITH R28 IN KET8924-1 & KET8924-3

DATE IN 1/8 INCH HIGH CHARACTERS. USE BLACK EPOXY INK.

OBSERVE POLARITY OF ICs, CAPACITORS, DIODES, AND TRANSISTORS.

ASSEMBLY #

ITEM # ADD BETWEEN

KET8924-1

KET8924-3

KET8924-4

KET8924-2

E9 & E10, E12 & E13

E9 & E11, E12 & E15

E3 & E16, E9 & E10,

E12 & E13

E9 & E11, E12 & E15

ON KET8924-2:

RN55C2491F- R33

2.49K 1% 0.1W

RESISTOR, METAL FILM--1-

KPW310BACRESISTOR, METAL FILM--2- R3,R4

15K 0.1% 0.1W

R23C

-1--

RESISTOR, METAL FILM

KPW310M

200 0.1% 0.1W

1.75K 0.1% 0.1W

R11KPW310H

RESISTOR, METAL FILM

-1--

RCR07G102J3

RCR07G471J3

NOTE 13

2N4401

A/R

12 PIN

RTV162

19 19 19

17- ITEM 32 REFERENCE DESIGNATIONS: R30 USED IN KET8924-1

AND KET8924-3, R23 & R23B USED IN KET8924-3 ONLY.

NOTE 17

NOTE 18

18- ITEM 33 REFERENCE DESIGNATIONS: R55, WITH R11 USED IN

KET8924-1, KET8924-2, & KET8924-4.

NOTE 19

19- ITEM 35 REFERENCE DESIGNATIONS: R15, WITH R3 & R4 USED IN

KET8924-1, KET8924-2, & KET8924-4.

NOTE 20

20- ITEM 37 REFERENCE DESIGNATIONS: R8, R9, R10, & R18 WITH

R32 IN KET8924-3 ONLY.

NOTE 11

USE TWO 8" LENGTHS OF ITEM 95, #20AWG BLK.INS.WIRE,

TO CONNECT COMMON CLAD, AS SHOWN IN HIDDEN LINES,

COMPONENT SIDE VIEW, SHEET 2.

16- ITEM 22 REFERENCE DESIGNATIONS: K5, WITH K4 USED IN

KET8924-1 & KET8924-3 ONLY

NOTE 16

21- ITEM 39 REFERENCE DESIGNATIONS: R59, WITH R58 USED IN

KET8924-1 & KET8924-3 ONLY.

NOTE 21

NOTE 22

22- ITEM 53 REFERENCE DESIGNATIONS: C3, C29, WITH C9 USED IN

KET8924-1 & KET8924-3 ONLY.

NOTE 23

23- ITEM 64 REFERENCE DESIGNATIONS: CR2, WITH CR1 USED IN

KET8924-1, KET8924-2, & KET8924-4.

24- ITEM 75 REFERENCE DESIGNATIONS: J5, WITH J2 USED IN

KET8924-2 ONLY.

25- ITEM 83 REFERENCE DESIGNATIONS: XU4, XU6, XU7, XU8, XU13.

ITEM 84 REFERENCE DESIGNATIONS: XS1, XU5, XU14, XU15.

NOTE 25

NOTE 24

26- ITEM 92 REFERENCE DESIGNATIONS (28 PLACES): TP1-TP6,

TP8-TP12, TP14, TP15, E1-E5, E7-E16.

NOTE 26

ASSEMBLY # QTY

9- ITEM 65 REFERENCE DESIGNATIONS:

CR7, CR8, CR9, AND CR12,

ON CIRCUIT SIDE OF BOARD, CUT CLAD BETWEEN CR12 ANODE AND

VIA UNDER U10. CUT CLAD BETWEEN CR10 ANODE AND U6-4.

ADD 3 1/2" 30AWG WIRE, ITEM 96, BETWEEN CR10 ANODE AND VIA UNDER

UI0, SEE PICTORIAL.

-1 = 59037

-2 = 59040

-3 = 59048

-4 = 59052

SEE CHG #'S

THRU

7/7/94

3/17/98

11/8/99

8/4/00

10/5/00

11/27/00

ELECTRICAL ARCING.

28 - CAPACITOR LEADS TO BE WRAPPED WITH NONCONDUCTIVE TUBE TO PREVENT

29 - CAPACITOR TO BE LAID DOWN FLAT AGAINST BOARD, AND WRAPPED WITH

NONCONDUCTIVE SHRINK TUBE TO PREVENT ELECTRICAL ARCING.

12/28/00

30 - CUT ITEM 96 TO REQUIRED LENGTHS. ON CIRCUIT SIDE OF BOARD

ASSEMBLY JUMPER U8 PINS 9 AND 10 TO U8-7(GND).

12/12/01

27- KET8924-1 AND KET8924-3:

REMARKS

NOTE

SPECIFICATION

IDENTIFYING NO.SIZEDESCRIPTIONNO.

QTY REQD FOR DASH NO.

LIST OF MATERIALS

LIST OF MATERIALS (CONTINUED)

QTY REQD FOR DASH NO.

ITEM

NO.

NOMENCLATURE OR

DESCRIPTION

DWG

SIZE

PART OR

IDENTIFYING NO.

SPECIFICATION

MATERIAL OR

NOTE

REMARKS

REVISIONS

REV

REFERENCE

INIT

DATE

SCALE

TREATMENT

ANGLE

3 PLC

2 PLC

TOL. DECIMAL

DRAWING TOLERANCES

TITLE

SHEET OF

DWG NO

THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS AND REMAINS

THE PROPERTY OF RICE LAKE WEIGHING SYSTEMS INC. AND IS CONFIDENTIAL.

IT IS SUBMITTED AND MAY BE USED ONLY IN CONNECTION WITH RICE LAKE

WEIGHING SYSTEMS' PROPOSAL AND/OR ITS CUSTOMERS' ORDERS. IT SHALL NOT BE

DISCLOSED TO OTHERS OR COPIED WITHOUT RICE LAKE WEIGHING SYSTEMS' SPECIFIC

WRITTEN CONSENT AND SHALL BE IMMEDIATELY RETURNED UPON REQUEST.

REVISION

ALL THREADS TO BE CLASS 2

UNLESS OTHERWISE SPECIFIED

ALL DIMENSIONS APPLICABLE AFTER TREATMENT

UNLESS OTHERWISE SPECIFIED

DO NOT SCALE

DRAWING

SURFACE

FINISH

MATERIAL

THIRD ANGLE PROJECTION

UNITS TO BE INCHES

FOR RLWS

USE ONLY

RICE LAKE WEIGHING SYSTEMS

MFG.ENG.

DR.BY

APPROVED

DES.ENG.

APPROVED

CKD.

ASSEMBLY,

CPU AND BATTERY POWER

59037

N/A

---

SEE BILL

OF MATERIAL

NONE

SV 8/25/87

JEW 8/25/87 DJS 11/27/00

JEW

SEE C/N'S FOR CHG. DESCRIPTIONS

W-C/N D2858, Y-C/N D2900, AA-C/N D2948, AB-C/N D2968.

JEW

C/N D3121; IT. 95 QTY WAS 11 1/2 IN.

C/N D3710, ITEM 10 WAS KBF8918B; IT. 24 WAS RN55010ROF; IT. 57 WAS KLY3118; IT. 95 WAS M16878/4BGBO.

JSL

C/N D4003 L/M: ITEM 53 PART# WAS: KJE3118; DESC. WAS CAPACITOR, MYLAR.

JSL

QTY OF ITEM 96 WAS: -1=0; -2=1 1/2"; -3=0; -4=1 1/2" ; ADD'D NOTE 27; UPDT'D SHT. 2.

DJS

DELETED ITEMS 2, 10, AND 11.

DJS

KLL

MODIFIED NOTE 27, "CATHODE" REPLACED WITH "ANODE"; REDRAWN ON RLWS FORMAT.

DJS

KLL

ADDED NOTES 28 AND 29.

DFH

KLL

ECO11898: ADDED NOTE 30, MODIFIED INFO IN ITEM NO. 96 ON LIST OF

KAL

MAT'L. REMOVED SPEC. FROM ITEM 65 AND 1 THRU 57.

JEW