Manual

ManualsBrandsCondec ManualsEquipmentUPC5110

Maintenance

Figure 8-1. CPU & POWER SUPPLY ASSEMBLY, Sheet 1(For Non-Battery Units Only)

6/15/00

10/4/00

12/12/01

NOTES:

1- FOR SCHEMATIC SEE DWG. (D)KHP7316.

3- TEST PROCEDURE: (A)KUA7317

4- MARK APPLICABLE DASH NUMBER, REVISION LEVEL, AND

5- ITEM 30 REFERENCE DESIGNATIONS: R16, R26, R41, R42,

6- TRANSFORMER SHIELD TO BE INSTALLED AFTER TEST.

(REFERENCE PART NUMBER MB80-1)

7- ITEM 3 REFERENCE DESIGNATIONS: U1, U2, U3, U26, WITH

U23 IN KEU8924-1 & KEU8924-3 ONLY

8- ITEM 56 REFERENCE DESIGNATIONS: C8, C10-C20, WITH

C28 IN KEU8924-1 & KEU8924-3 ONLY

9- ITEM 65 REFERENCE DESIGNATIONS: CR4, CR5, CR7-CR9,

AND CR12, WITH CR10 IN KEU8924-1 & KEU8924-3 ONLY

12- REFERENCE:

KEU8924-1

KEU8924-2

KEU8924-3

KEU8924-4

KEU8924-5

KEU8924-6

UPC5000, UPC5200

UPS3000

UPC5100

120VAC

220VAC

USED IN

BETWEEN PINS 1 & 3 AND 2 & 4.

ADD JUMPER BETWEEN PINS 2 & 3.

RE-MARK PART NUMBER AS APPLICABLE.

13- ON KEU8924-2, ADD JUMPER TO E11 AND E12.

14- ON KEU8924-1 & -3:

DELETE J2 PINS 16 THRU 20, &

CUT CLAD AT CUT MARKS "G" & "E" AND BETWEEN R23A

MOUNTING HOLES.

DELETE J2 PINS 6 THRU 10,

CUT CLAD GOING TO PINS 1 & 14

R44, R46, R47, R54, WITH R28 IN KEU8924-1

& KEU8924-3 ONLY.

DATE IN 1/8 INCH HIGH CHARACTERS. USE BLACK EPOXY INK.

OBSERVE POLARITY OF ICs, CAPACITORS, DIODES, AND TRANSISTORS.

USE TWO 8" LENGTHS OF ITEM 109, #22AWG BLK.INS.WIRE,

TO CONNECT COMMON CLAD AS SHOWN IN HIDDEN LINES,

COMPONENT SIDE VIEW, SHEET 2.

16-

18- ITEM 32 REFERENCE DESIGNATIONS:

19- ITEM 33 REFERENCE DESIGNATIONS: R55, WITH R11 IN

KEU8924-1 & KEU8924-2 ONLY

IN KEU8924-1 & KEU8924-2 ONLY

20- ITEM 35 REFERENCE DESIGNATIONS: R15, WITH R3 & R4

21- ITEM 37 REFERENCE DESIGNATIONS: R8, R9, R10, R18,

WITH R32 IN KEU8924-3 ONLY

17- ITEM 22 REFERENCE DESIGNATIONS: K5, WITH K4 USED IN

KEU8924-1 AND KEU8924-3 ONLY.

22- ITEM 39 REFERENCE DESIGNATIONS: R59, WITH R58 USED

IN KEU8924-1 ONLY.

23- ITEM 53 REFERENCE DESIGNATIONS: C3, C29, WITH C9

KEU8924-1 AND KEU8924-3 ONLY.

24- ITEM 64 REFERENCE DESIGNATIONS: CR2, WITH CR1 USED

IN KEU8924-1 & KEU8924-2 ONLY

25- ITEM 66 REFERENCE DESIGNATIONS: CR6, WITH CR11 USED

IN KEU8924-1 & KEU8924-3 ONLY. EATON P/N KGF327A

26- ITEM 83 REFERENCE DESIGNATIONS:

ITEM 84 REFERENCE DESIGNATIONS:

JUMPER PINS J2-1 & J2-2

MAY BE USED AS A SUBSTITUTE.

27 CUT ITEM 101 TO REQUIRED LENGTHS. ON CIRCUIT SIDE OF

BOARD ASSEMBLY JUMPER U8 PINS 9 AND 10 TO U8-7(GND).

28- KEU8924-1 (54254) & KEU8924-3 (54263) ONLY: ON CIRCUIT

SIDE OF BOARD, CUT CLAD BETWEEN CR12 ANODE AND VIA

UNDER U10. CUT CLAD BETWEEN CR10 ANODE AND U6-4.

ADD 3 1/2" 30 AWG WIRE, ITEM 101, BETWEEN CR10 ANODE

AND VIA UNDER U10. SEE PICTORIAL.

NOTE TO CONDEC MANUFACTURING:

LEAVE APPROXIMATELY 1/4" LEAD LENGTH ON EACH RESISTER.

29- KEU8924-1 ONLY: INSTALL ITEM 11 AND ITEM 31 IN SERIES AT

R33 LOCATION. TWIST, DO NOT SOLDER, LEADS TOGETHER.

ITEMS 11 & 31 REQUIRED FOR UPC5200 &UPC5210 UNITS. REMOVE

ITEM 11 AND SOLDER ITEM 31 ONLY PRIOR TO INSTALLING INTO

UPC5000 OR UPC5010.

REMARKS

NOTE

MATERIAL OR

SPECIFICATION

IDENTIFYING NO.

PART OR

SIZE

DWG

DESCRIPTION

NOMENCLATURE OR

NO.

ITEM

QTY REQD FOR DASH NO.

LIST OF MATERIALS

LIST OF MATERIALS (CONTINUED)

QTY REQD FOR DASH NO.

ITEM

NO.

NOMENCLATURE OR

DESCRIPTION

DWG

SIZE

PART OR

IDENTIFYING NO.

SPECIFICATION

MATERIAL OR

NOTE

REMARKS

D1 PRINTED CIRCUIT BOARD KKY7361

-1-2-3-4-5-6

--- 111

545---

OP-07CJ 8 PIN

NOTE 7KBY1918UIC, OPERATIONAL AMPLIFIER3C

111---

HA4741 14 PIN

U4KER1918AIC, QUAD AMPLIFIER4A

111---

LF13333N 16 PIN

U5KEV1918DIC, QUAD SWITCH5A

111---

7417 14 PIN

U6KAG1918AEIC, HEX BUFFER/DRIVER6C

111---

AD708NJX 8 PIN

U20KDH8918AIC, OPERATIONAL AMPLIFIER7B

333---

74HCT00 14 PIN

U8,U13,U7KBE8918AIC, 2 INPUT NAND8C

111---

80C39 40 PIN

U9KBF8918AIC, 8 BIT MICROCOMPUTER9C

111--- U12KBE8918BL12 C

111--- U14KBE8918BD13 C

111--- U15IC, 4 BIT BINARY COUNTER14 C

111--- U16

KHY1918F

IC, VOLTAGE REGULATOR15 B

111--- U17KHY1918C16 C

111--- U18KHY1918B17 C

111--- U1918 C

1-1---

LM317T 3 PIN

U25KGB1918C19 C

1-1---

2K 10% 1/2W

R24KBW338EPOTENTIOMETER20 C

111---

1.74K 1% 0.1W

R17RN55C1741FRESISTOR, METAL FILM21 -

212--- KJU431ARELAY22 C

333--- K1,K2,K3KJU431BRELAY23 C

1-1---

10 1% 0.1W

R29RN55C10R0FRESISTOR, METAL FILM24 -

222---

100K .1% 0.1W

R1,R2KPW310BRESISTOR, METAL FILM25 C

111---

3.01K 1% 0.1W

R25RN55C3011FRESISTOR, METAL FILM26 -

333---

10K 1% 0.1W

R5,R6,R45RN55C1002FRESISTOR, METAL FILM27 -

11---- R21RN55C4321FRESISTOR, METAL FILM28 -

555--- R35-R39RN55C8062FRESISTOR, METAL FILM29 -

989--- SEE NOTE 5RN55C1001FRESISTOR, METAL FILM30 -

1----- NOTE 29RN55C1402FRESISTOR, METAL FILM31 -

1-3--- KPW310ERESISTOR, METAL FILM32 C

221--- RESISTOR, METAL FILM33 C

11---- R13RESISTOR, METAL FILM34 C

331--- RESISTOR, METAL FILM35 C

222---

SELECT

R19,R22RESISTOR, METAL FILM36 C

445--- RESISTOR, METAL FILM37 C

222--- R56,R57RESISTOR, METAL FILM38 C

211---

20K 10% 1/2W

KBY338BPOTENTIOMETER39 B

111---

2.4M 5% 1/4W

R43RCR07G245JSRESISTOR, COMPOSITION40 -

222---

10K 5% 1/4W

R51,R5241 -

111---

430 5% 1/2W

R50KGE310AU42 C

333---

10K 2% .3W

R40,R48,R49KMA310URESISTOR, SIP43 C

1-1--- R7RN55C6041FRESISTOR, METAL FILM44 -

--1--- R12KPW310DRESISTOR, METAL FILM45 C

1-1--- R20RESISTOR, COMPOSITION46 -

--1--- R23CKPW310MRESISTOR, METAL FILM47 C

111--- R34KBY338FPOTENTIOMETER48 C

11---- R32KPW310ZRESISTOR, METAL FILM49 C

--1--- R21RN55C2000FRESISTOR, METAL FILM50

11----

.22uF 5% 100V

C1KMV311TCAPACITOR, MYLAR51

111---

1uF 20% 50V

C2KKF311BCAPACITOR, CERAMIC52

323---

20pF 5% 500V

KDE7311B53

--1--

.1uF 10% 100V

C1KMV311P54

222--- C6,C7CM05ED200J03CAPACITOR, MICA55

131213---

.01uF % 100V

NOTE 8KHV311A56

111---

-6 -5 -4 -3 -2

POLARIZED 4700uF20% 16V

C21

-1

KAU7311KCAPACITOR, ELECTROLYTIC57 B

B58 KAU7311F C22,C25,C26

100uF 20% 16VPOLARIZED

---333

B59 KAU7311J C23,C24

POLARIZED

---222

B60 KAU7311B C27

470uF 20% 50V

--- 1- 1

-61 RESISTOR, METAL FILM RN55C1502F R3,R4

15K 1% 0.1W

---2--

-62 RESISTOR, METAL FILM RN55C2491F R33

2.49K 1% 0.1W

--- 1--

A64 DIODE KFL327B

FDH300

--- 122

A65 DIODE, SILICONE KBV327A NOTE 9

1N4002

---767

B66 FULL WAVE BRIDGE KGF327B

3N249/KB04

---212

B67 FEMALE DISCONNECT KAF7307A----3-

A68 CRYSTAL KF357A Y1

4.9152 MHZ

--- 111

C69 TRANSFORMER KR7301A T1--- 111

-70 BARRIER, DIELECTRIC MB80-1 NOTE 6---A/R A/R A/R

B71 SWITCH, 8 POSITION DIP KTF182F S1

8 SPST

--- 111

B72 SWITCH, MOMENTARY KAH7182A S2

PUSH BUTTON

--- 111

B73 SWITCH, 4 POSITION DIP KTF182G S3

4 SPST

--- 111

B74 CONNECTOR KNM354A J6

10 PIN

--- 111

B75 KNM354C J5

16 PIN

--- 111

B76 KNM354B

14 PIN

--- 111

B77 KNM354D J2 NOTE 14 20 PIN--- 111

C78 KBN7354B

8 PIN

--- 111

C79 KPC354C J1

4 PIN

--- 111

B80 KRH354A

MATE-N-LOCK

---3-3

B81 CONNECTOR, CONTACT KRM354A

MATE-N-LOCK

---3-3

B82 TERMINAL BLOCK KUH3300A TB1 & TB2

3 POS, NOTE 10

---222

B83

SOCKET, IC

KE251A

14 PIN DIP

---555

B84

16 PIN DIP

---444

B85 XS3, XU20

8 PIN DIP

---222

B86 XU22

18 PIN DIP

--- 111

B87 XU12

20 PIN DIP

--- 111

B88 KD251A XU10

24 PIN DIP

--- 111

B89 KD251C XU9

40 PIN DIP

--- 111

B90 SOCKET, IC KD251B XU11

28 PIN DIP

--- 111

B91 TERMINAL BLOCK KUH3300C TB1

4 POS, NOTE 10

--- 111

A92

TEST POINT KFU307A

TP1-TP15---151515

C93 BRACKET, POWER SUPPLY KBE7287---111

-94 MS35333-113

1/2" I.D.

--- 111

A95 FUSE, SLOW-BLOW KJ350C F1

1/4 AMP 250V

--- 111

A96 FUSE HOLDER KLL252 XF1--- 111

A97 TERMINAL LUG KEG307C--- 111

-98 SCREW, NYLON, PAN HD. MS18212-13

#4-40 X 1/4 LG

---333

B99 SCREW, SEMS KKP83B

#6-32 X 1/4 LG

---222

-100 COMPOUND, THERMO S1069---A/R A/R A/R

101

C102 RESISTOR, METAL FILM KPW310H R11

1.75K 1% 1/8W

--- 1--

-103 TAPE, ADHESIVE F1011---A/R A/R A/R

B104 INSULATOR KYV297M

TO-220

---333

-105 SHRINK TUBING

3/4" DIA.

---A/R A/R A/R

B106 NAMEPLATE, INFORMATION KBY7236

"1/4 AMP 250V"

--- 111

-107 STRAP, TIE-DOWN MS3367-4-9--- 111

-108 WIRE, BUS QQW343H22SIT NOTE 11, 13, 141" 1" 1" 2" 3" 2"

-109 WIRE, 22AWG, BLACK M22759/11-22-0---27" 27" 27"

-110 WIRE, 22AWG, GREEN M22759/11-22-5---6"6"6"

111 WIRE, 22AWG, WHITE---6"6"6"

112

IC, OCTAL D TYPE FLIP-FLOP

74HCT374 20 PIN

74HCT257 16 PIN

74HCT161 16 PIN

IC, NONINVERTED 3 STATE OUT.

KBE8918AG

IC, VOLTAGE REGULATOR

KBH1918D

7805 3 PIN

78M15 3 PIN

78M12 3 PIN

79M12 3 PIN

RESISTOR, COMPOSITION

4.32K 1% 0.1W

80.6K 1% 0.1W

1.0K 1% 0.1W

14K 1% 0.1W

1.0K 0.1% 0.1W

5K 0.1% 0.1W

13.3K 0.1% 0.1W

20K 0.1% 0.1W

10K 0.1% 0.1W

80K 0.1% 0.1W

KPW310R

KPW310AY

KPW310W

KPW310

KPW310N

KPW310G

RCR07G103JS

6.04K 1% 0.1W

1.5K 0.1% 0.1W

RCR07G241JS

240 5% 1/4W

200 0.1% 0.1W

500 10% 1/2W

50K 0.1% 0.1W

200 1% 0.1W

CAPACITOR, METAL POLY

CAPACITOR, POLYCARBONATE

CAPACITOR, CERAMIC

.5uF 10% 100V

+80

-20

CAPACITOR, ELECTROLYTIC

1000uF 20% 35V

CONNECTOR

KE251B

KE251C

KE251D

KE251E

SOCKET, IC

222---

POLARIZED 6.8uF 20% 35V

C4, C5KGE311QCAPACITOR, ELECTROLYTIC114 B

113

LOCK WASHER, INTERNAL TOOTH

- M22759/11-22-9

-115 KEU8924-31- - - - -

CPU ASSEMBLY

KEU8924-2

KEU8924-1

---1--

-1----

M23053/2-209-0

NOTE 11

NOTE 16

SEE NOTE 18

SEE NOTE 19

SEE NOTE 20

SEE NOTE 21

XU4, XU6, XU7, XU8, XU13.

XS1, XU5, XU14, XU15.

R30 USED IN KEU8924-1

AND KEU8924-3, WITH R23, R23B USED IN KEU8924-3 ONLY.

NOTE 17

SEE NOTE 22

SEE NOTE 23

NOTE 24

NOTE 25

NOTE 26

3 IN. X 2 3/8 IN.

15- ON KEU8924-3 ONLY, ADD JUMPER BETWEEN E3 AND TP7.

11- FOR 220VAC: REMOVE JUMPERS ON TRANSFORMER, ITEM 69,

10- TB1 IS MADE UP OF ONE (1) ITEM 82 AND ONE (1) ITEM 91,

TB2 IS MADE UP OF ONE (1) ITEM 82.

-1/2" 116 -1/2"1/2"1/2"1/2"1/2" WIRE, BUS QQW343H18SIT

---1" 60628

30 AWG WIRE-WRAP

----- 1

RESISTER, METAL FILM

RN55C50001F

R33 NOTE 29

5K 1% 0.1W

4 1/2"4 1/2"

NOTES 27 & 28

REVISIONS

REV

REFERENCE

INIT

DATE

SCALE

TREATMENT

ANGLE

3 PLC

2 PLC

TOL. DECIMAL

DRAWING TOLERANCES

TITLE

SHEET OF

DWG NO

THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS AND REMAINS

THE PROPERTY OF RICE LAKE WEIGHING SYSTEMS INC. AND IS CONFIDENTIAL.

IT IS SUBMITTED AND MAY BE USED ONLY IN CONNECTION WITH RICE LAKE

WEIGHING SYSTEMS' PROPOSAL AND/OR ITS CUSTOMERS' ORDERS. IT SHALL NOT BE

DISCLOSED TO OTHERS OR COPIED WITHOUT RICE LAKE WEIGHING SYSTEMS' SPECIFIC

WRITTEN CONSENT AND SHALL BE IMMEDIATELY RETURNED UPON REQUEST.

REVISION

ALL THREADS TO BE CLASS 2

UNLESS OTHERWISE SPECIFIED

ALL DIMENSIONS APPLICABLE AFTER TREATMENT

UNLESS OTHERWISE SPECIFIED

DO NOT SCALE

DRAWING

SURFACE

FINISH

MATERIAL

THIRD ANGLE PROJECTION

UNITS TO BE INCHES

FOR RLWS

USE ONLY

RICE LAKE WEIGHING SYSTEMS

MFG.ENG.

DR.BY

APPROVED

DES.ENG.

APPROVED

CKD.

ASSEMBLY,

CPU AND POWER SUPPLY

54254

N/A

---

SEE BILL

OF MATERIAL

NONE

JEW 5/7/87

S.V. 5/11/87 DJS 6/15/00

DJS

ECO10483: DELETED ITEMS 10 & 11; REDRAWN ON RLW FORMAT

KLL

DELETED ITEM NUMBER 2 .

DJS

KLL

ECO11898: ADDED NOTE 27, ADDED INFO TO ITEM NO. 101 ON

KAL

LIST OF MAT'L, ADDED INFO TO ITEM 31, ADDED NOTE 28 AND 29,

REMOVED SPEC. FROM ITEM 61, 62, 65 AND 1 THRU 54

JEW