FQ2 Smart Camera The New Standard for Image Inspection » Ad va nce d inspe ct ion in a comp act h o u si n g » Expanded p e r fo r m a n c e a n d f u n c t i o n a l i ty » Camera, Communications, Software Tools, and Much More
Introducing the Smart Heavyweight Inspection capabilities, camera options, and communication options -- this powerful heavyweight has it all. This Vision Sensor provides all of the best-selling features found in high-end models without the need for a separate controller. This new Smart Camera was designed to entice all potential customers to try out the FQ2 Series.
Three Improvements for Smoother Device Design All in one Vision Sensor Compact All-in-one compact size that is perfect for use in tight Body Compared to more-advanced Vision Sensors with mul- p.04 spaces or as an aftermarket option. tiple components, this Sensor boasts a much more efficient hardware design. Easily Perform Both Inspection and Positioning This Sensor contains all of OMRON’s inspection algo- Extended Functions p.06 rithms in one compact package.
Compact All in one Vision Sensor All You Need in One Package Image Processor Although previous Vision Sensors placed the image processor in a separate Controller, now we have built the processor into the camera unit. High-power Lighting The Sensor includes high-power lighting capable of evenly lighting across a wide field of view. This provides sufficient lighting even when the enclosed polarizing filter iss used.
Quick and Easy Design and Installation Easy Product Selection All you need to do is select the camera based on the field of view and installation distance that you require. There is no need to select and purchase additional lighting or lenses. Furthermore, the time required to wire everything has been drastically reduced due to the low number of components.
Extended Functions Easily Perform Both Inspection and Positioning You can combine multiple inspection items to perform external inspections, positioning, and other tasks all from a single Sensor. External Inspection External inspection of ICs can be completed with a single Sensor. The position on offset of the entire pallet before inspection can be adjusted on the image itself, lf, which reduces the amount of work required to increase mechanical positioning ng accuracy.
Incorporating the Best-selling Inspection Items from High-end Vision Systems Searching Shape Search II General searches have a difficult time with overlap or 360° rotation, but this Sensor achieves high-speed, stable searching of any shapes that match the model. Multiple searches can be performed simultaneously, which enables the inspection of the number of items in a pallet or picking applications.
Versatile A Lineup That Fits a Wide Range of Equipment Sensor We offer a diverse lineup of Sensors so that you can choose the one with the perfect field of view and installation distance for your needs. Integrated Sensor Color Monochrome Note:Monochrome is FQ2-S3 Series only. Seamless Field of View Variations All-in-one Sensors tend to be limited in field of view variations, but we offer a lineup ranging from 7.5 mm up to 240 mm to meet your needs. 970 Unit: mm 240 220 215 56 38 7.5 6.
Communication Interfaces The Sensor includes communication interfaces for compatibility with a wide range of host devices. This helps reduce the design work required for data communications between the Sensor and a PLC. PLC Link PLC link greatly reduces the amount of time and work that is required to create ladder programs.
Hardware Advancements High-speed Image Processor 3X Faster than Previous Models 20 Inspection Items per Second Processing Time With our new high-speed image processor we are able to achieve a processing time of 50 ms or less for all primary inspection items. * Processing may take longer than 50 ms depending on the settings.
Megapixel CMOS Sensor 4 Times the Pixels 1,000 Times the Display Resolution (Comparisons to previous OMRON models) Precision 1.3 Megapixel Camera Would you like a little more positioning accuracy? Do you need a wider field of view? We hear you, and that is why we have greatly improved the resolution of our camera. The 1.3 megapixels maintain precision and accuracy while also enabling a wider field of view. Megapixel CMOS Sensor 1.3 megapixels 350,000 pixels 1.
Three Key Technologies for Crystal Clear Images Real-color Sensing Real-color processing is an image processing technology that performs high-speed processing of full-color images with a total of 16.7 million colors (256 tones per RGB channel). This means that image processing can be performed with the same color information that is visible to the human eye, and stable measurements can be performed under lighting that closely resembles natural light.
Useful Onsite Utilities Real-time Threshold Adjustment 180° Inverted Image Display The FQ2 smart camera allows fast and easy real-time parameter adjustment. Eliminating the need to stop the machine for fine tuning and optimisation of settings, resulting in zero machine downtime. Invert images by 180° when an image can only be taken in the incorrect orientation due to the position that the Sensor was mounted in.
System Configuration Ethernet (EtherNet/IP, No-protocol, or PLC Link) Connection Control PLC Touch Finder FQ2-D or PC Tool Switching Hub W4S1 Standard Ethernet Cable* Standard Ethernet Cable* Sensor FQ2-S1/S2/S3 DC24V FQ Ethernet Cable FQ-WN Trigger sensor I/O control PLC FL-STC Lighting Controller FL-series External Lighting I/O Cable FQ-WD * RJ-45 of the FCC regulations DC24V Parallel Interface Connection Connection with Standard Parallel Interface of the Vision Sensor Touch Finder FQ2-D
Ordering Information Sensor Single-Function Models FQ2-S1 Series Field of vision Narrow View Wide View (Long-distance) Standard View Wide View (Short-distance) Appearance Number of pixels Color 350,000 pixels NPN FQ2-S10010F FQ2-S10050F FQ2-S10100F FQ2-S10100N PNP FQ2-S15010F FQ2-S15050F FQ2-S15100F FQ2-S15100N 38 Field of vision/ Installation distance 57 4.7 8.2 32 220 56 7.5 Field of vision 13 8.
Touch Finder Accessories Type Appearance Application Model DC power supply FQ2-D30 AC/DC/battery FQ2-D31 Cables Type FQ Ethernet Cables (connect Sensor to Touch Robotic Finder, Sensor to PC) cable I/O Cables Robotic cable Sensor Data Unit Cable Robotic cable Parallel Cable for FQ-SDU1 (See note) Parallel Cable for FQ-SDU2 (See note) Name Model Mounting Bracket (included with Sensor) FQ-XL Mounting Bracket (sold separately) FQ-XL2 Mounting Base for C-mount type (included with Sensor)
Ratings and Performance Sensor Single-function models FQ2-S10@@@@ Item Model NPN PNP Field of view Installation distance Main functions Inspection items Number of simultaneous measurements Position compensation Number of registered scenes Calibration Image processing method Image filter Image elements Image input Lighting Data logging Shutter Processing resolution Partial input function Lens mounts High-resolution models FQ2-S20@@@@ FQ2-S30@@@@-08 FQ2-S30@@@@-08M FQ2-S25@@@@ FQ2-S35@@@@-08
Touch Finder Type Item Last result display, Last NG display, trend monitor, histograms Types of display images Through, frozen, zoom-in, and zoom-out images Data logging Measurement results, measured images Menu language English, German, French, Italian, Spanish, Traditional Chinese, Simplified Chinese, Korean, Japanese Indications Backlight External interface FQ2-D31 Types of measurement displays LCD Operation interface Model with AC/DC/battery power supply FQ2-D30 Number of sensors that
Battery Item Model FQ-BAT1 Battery type Secondary lithium ion battery Nominal capacity 1,800 mAh Rated voltage 3.7 V Ambient temperature range Operating: 0 to 40ºC Storage: −25 to 65ºC (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Charging method Charged in Touch Finder (FQ2-D31). AC adapter (FQ-AC@) is required. Charging time (See note 1.) 2h Usage time (See note 1.) 1.5 h Battery backup life (See note 2.
Dimensions (Unit: mm) Sensor Integrated Sensor Narrow View FQ2-S10010F/S15010F FQ2-S20010F/-S25010F FQ2-S30010F-08/-S35010F-08/-S30010F-08M/-S35010F-08M Wide View(Long-distance) FQ2-S10100F/-S15100F FQ2-S20100F/-S25100F FQ2-S30100F-08/-S35100F-08/-S30100F-08M/-S35100F-08M Standard View FQ2-S10050F/-S15050F FQ2-S20050F/-S25050F FQ2-S30050F-08/S35050F-08/-S30050F-08M/-S35050F-08M Wide View(Short-distance) FQ2-S10100N/-S15100N FQ2-S20100N/-S25100N FQ2-S30100N-08/-S35100N-08/-S30100N-08M/-S35100N-08M
(Unit: mm) Touch Finder FQ2-D30/-D31 Panel Mounting Adapter FQ-XPM (36.9) (2) 31.6 3.5 20 116 44.5 95 33 95 (See note.) 70 (133.4) 116 85 35.5 52.9 85 14 27.9 23.8 (8.1) Panel Cutout Dimensions 13.5 15 111±1 12.1 27 10 19.2 17.3 Panel 111±1 (See note.) Note: Provided with FQ-D31 only. Sensor Data Unit FQ-SDU10/-SDU15 FQ-SDU20/-SDU25 (70.9) 14 51.3 42.8 84.2 (70.9) 14 (54.1) 90 (71.8) 75 90 75 67.9 (5.3) 31.4 (13.7) (5.3) 21 (13.7) 21 4 17.5 65 (73.9) 84.2 42.8 51.
Optical Chart for C-mount Camera FQ2-S3@@@@-13@ High-resolution, Low-distortion Lenses 3Z4S-LE SV-@@@@H/FZ-LEH Series 10000 3Z4S-LE SV-0614H Camera installation distance (mm) SV-0814H 1000 t5 t10 t15 t50 t40 t30 t25 t20 t10 t15 t5 t30 t25 t20 t15 t10 100 t5 10 1 t5 t0 SV-1214H t0 SV-1614H t0 SV-2514H t0 t0 t0 t0 SV-3514H SV-5014H Extension tube t2 Examples t0: Extension tube is not required. t5: A 5-mm extension tube is required. t1 t0.5 t2 t1 t0.
READ AND UNDERSTAND THIS CATALOG Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.
Vision Series Lineup The lineup covers everything from low-cost Smart Cameras to highly customizable PC-based image processing systems. Cost Choose the best combination for your budget and needs. FJ Series FZ4 Series FQ2 Series Functionality and processing speed Smart Camera Vision System PC Vision System These integrated cameras provide a cost effective solution for a wide range of vision applications.