Specifications

Table Of Contents
6-1
UGH015/0100 Thermolator TW-1 and TW-2
Before beginning . . . . . . . . . . . .6-2
A few words of caution . . . . . . .6-2
How to identify the cause
of a problem . . . . . . . . . . . . . . .6-3
D
IAGNOSTICS
Shut down alarms . . . . . . . . . . .6-4
Warning alarms . . . . . . . . . . . . .6-8
System alarms . . . . . . . . . . . . .6-11
Thermolator will not power up .6-12
R
EPAIR
Checking and replacing fuses .6-13
Resetting overloads . . . . . . . . .6-14
Replacing the pump overload .6-14
Replacing the motherboard . . .6-15
Replacing the heater
contactor . . . . . . . . . . . . . . . .6-16
Checking and replacing
thermocouples . . . . . . . . . . .6-17
Repairing solenoid valves . . . .6-18
Replacing heater elements . . .6-20
Removing the pump . . . . . . . . .6-22
Disassembling and assembling
3/4 - 2 HP pumps . . . . . . . . . .6-23
Disassembling and assembling
3 - 7.5 HP pumps . . . . . . . . . .6-24
TROUBLESHOOTING