Technical information

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Replacing asynchronous

speed drivers

Danfoss VLT 101.5, KEB 54,

KEB 56, AOIP ACF 215,

ATV 15 and ATV 16

with an ATV 58

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USERGUIDE

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WARNING - Reliance on this Manual Could Result in Severe Bodily Injury or Death!

This manual is out-of-date and is provided only for its technical information, data and capacities. Portions of this manual

detailing procedures or precautions in the operation, inspection, maintenance and repair of the product forming the subject

matter of this manual may be inadequate, inaccurate, and/or incomplete and cannot be used, followed, or relied upon.

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more recent product manuals containing warnings, information, precautions, and procedures that may be more adequate

than those contained in this out-of-date manual.

Summary of content (30 pages)

PAGE 1
www.conairnet.com USERGUIDE Replacing asynchronous speed drivers Danfoss VLT 101.5, KEB 54, KEB 56, AOIP ACF 215, ATV 15 and ATV 16 with an ATV 58 WARNING - Reliance on this Manual Could Result in Severe Bodily Injury or Death! This manual is out-of-date and is provided only for its technical information, data and capacities.
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– SELECTING THE SHEETS – Select the correct sheet depending on the cabinet and the speed driver to be replaced : Speed driver / cabinet PY–PZ 85 PZ 86–87–88 Add an interface board 40E7070x 20E65501 or and con40E7090x sult sheet 2 (page 6) Sheet 1 (page 4) Sheet 2 (page 6) 40E7090x X Sheet 3 (page 8) Sheet 4 (page 10) KEB 56 40E7090x X X Sheet 5 (page 12) ATV 15 40E7080x X X Sheet 6 Sheet 7 (page 14) (page 16) ATV 16 40E6680x X X DANFOSS KEB 54 AOIP ACF215 KIT PX 85 X P900 P900+
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Mechanical adaptor panel KEB 54, KEB 56, AOIP ACF 215, DANFOSS VLT 101.
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In all cases, remove the protection cover to help the speed driver cool down. Page 3 DD01T0213703 14.10.
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SHEET N° 1 Cabinet Connection of In the place of On : PY–PZ 85 : ATV 58 : DANFOSS : 2M Relay board 20E00216 1 1. Electric drawing 230V 2M Relay board ATV 58 L1 L2 1022 1030 Tx (===) COM AIV GVX GVY +10 1029 +24 1028 SG+A Li1 : FW Li2 : RV 1022 RX RY (===) 1020 1026 Tx U V W motor coupling : – This wire must be soldered on the board (see page 5) motor U V W – Wires 1022 and 1028 must be connected together. WARNING : Note the position of the two 1022 wires before cabling .
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1 2. Connection drawing 1026 1020 1030 1022 1028 2M RELAY BOARD (seen from components side) 1029 Li2 Li1 +24 1022 +10 AIV COM ATV 58 1 3. Modification of the 2M relay board 2M RELAY BOARD (seen from solder side) Wire to solder 1 4. Speed driver power supply To replace the speed drivers powered with 220V, connect the power cables directly to L1 L2 as shown in the electric drawing.
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SHEET N° 2 Cabinet Connection of In the place of On : PY–PZ 86 / 87 : ATV 58 : DANFOSS : Speed driver interface board 20E33901 or 20E00339 2 1. Electric drawing 230V Speed driver interface board ATV 58 L1 L2 10x5 SX 10x6 COM AIV +10 10x1 +24 RX Li1 : FW 10x0 Li2 : RV 10x3 GVX 10x4 10x2 U motor U V W – Wire number : x = 1 for X axis x = 2 for Y axis – Wires 1011 (1021) and 1015 (1025) must be connected together. 14.10.
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2 2. Connection and modification of board 20E00339 Wire to solder ASYNCHRONOUS SPEED DRIVER INTERFACE BOARD 10x5 (green) 10x6 (blue) 10x1 (yellow) COM 10x0 (black) +10 ATV 58 AIV +24 Li1 Li2 10x3 (white) 10x4 (brown) 10x2 (red) Wire number : x = 1 for X axis x = 2 for Y axis 2 3. Speed driver power supply To replace the speed drivers powered with 230V, connect the power cables directly to L1 L2 as shown in the electric drawing.
PAGE 9
SHEET N° 3 Cabinet Connection of In the place of On : PZ 85 : ATV 58 : KEB 54 : 2M relay board 20E00216 3 1. Electric drawing 230V 2M relay board ATV 58 L1 L2 1022R 1030 Tx (===) COM AIV GVX GVY +10 1029 +24 1028 SG+A Li1 : FW Li2 : RV 1022 RX RY (===) 1020 1026 Tx U – This wire must be soldered on the board (see page 9). V W motor coupling : motor – Wires 1022 and 1028 must be connected together. U V W WARNING : Note the position of the two 1022 wires before cabling .
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3 2. Connection drawing (seen from components side) 2M RELAY BOARD 1026 1020 1030 1022 1022 1028 1029 Li2 Li1 +24 +10 AIV COM ATV 58 3 3. Modification of 2M Relay board 2M RELAY BOARD (seen from solder side) Wire to solder 3 4. Speed driver power supply To replace the speed drivers powered with 230V, connect the power cables directly to L1 L2 as shown in the electric drawing. Page 9 DD01T0213703 14.10.
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SHEET N° 4 Cabinet Connection of In the place of On : PZ 86 / 87 / 88 : ATV 58 : KEB 54 : Speed driver interface board 20E33901 or 20E00339 4 1. Electric drawing 230V Speed driver interface board ATV 58 L1 L2 10x5 SX 10x6 COM AIV +10 10x1 RX Li1 : FW 10x0 10x3 GVX +24 Li2 : RV 10x4 10x2 U V W motor coupling : – This wire must be soldered if the board reference is 20E00339 (see page 11).
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4 2. Connection drawing and modification of the board 20E00339 ASYNCHRONOUS SPEED DRIVER INTERFACE BOARD Wire to solder 10x5 10x6 10x1 COM 10x0 (black) +10 +24 Li1 Li2 10x3 (white) 10x4 (brown) 10x2 (red) Wire number : x = 1 for X axis x = 2 for Y axis 4 3. Speed driver power supply To replace the speed drivers powered with 230V, connect the power cables directly to L1 L2 as shown in the electric drawing. Page 11 DD01T0213703 14.10.
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SHEET N° 5 Cabinet Connection of In the place of On : PZ 88 : ATV 58 : KEB 56 : Speed driver interface board 20E33901 If the cabinet is equipped with an 88 asynchronous board ref. 20E00459, the latter must be replaced with a speed driver interface board that is connected as follows : 5 1.
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5 2. Connection drawing CS1 board 112 / 115 ASYNCHRONOUS SPEED DRIVER INTERFACE BOARD 0V 5x1 5x0 CS1 board 113 / 116 COM 5x2 +10 20V +24 brakes 160 / 161 Li1 Carte CS1 111 / 114 Li2 5x5 5x4 5x3 Wire number : x = 0 for X axis x = 1 for Y axis 5 3. Speed driver power supply To replace the speed drivers powered with 230V, connect the power cables directly to L1 L2 as shown in the electric drawing. Page 13 DD01T0213703 14.10.
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SHEET N° 6 Cabinet Connection of In the place of On : PZ 87 / 88 : ATV 58 : ATV 15 : Speed driver interface board 20E33901 6 1. Electric drawing 230V Speed driver interface board ATV 58 L1 SX 5x1 (blue) COM 5x0 (yellow) AIV L2 +10 +24 RX Li1 : FW 5x2 (black) 5x4 (white) Li2 : RV 5x5 (brown) GVX 5x3 (red) CS1 S11 RX 110/119 R1A R1C U V W motor coupling : – Wire number : motor x = 0 for X axis x = 1 for Y axis U V W – Shunt to be installed DD01T0213703 14.10.
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6 2. Connection drawing CS1 board 112 / 115 ASYNCHRONOUS SPEED DRIVER INTERFACE BOARD 0V 5x1 (blue) 5x0 (yellow) COM 5x2 (black) +10 20V +24 160 / 161 brakes Li1 Li2 5x4 (white) 5x5 (brown) 5x3 (red) CS1 board 111 / 114 R1A 110 / 119 R1C Wire number : x = 0 for X axis x = 1 for Y axis 6 3. Speed driver power supply To replace the speed drivers powered with 230V, connect the power cables directly to L1 L2 as shown in the electric drawing. Page 15 DD01T0213703 14.10.
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SHEET N° 7 Cabinet Connection of In the place of On : P 900 or P900+ : ATV 58 : ATV 15 or ATV 16 : CAM / CAF Axis board 7 1. Electric drawing 230V CAM/CAF axis board ATV 58 L1 0V L2 COM 352 (362) Set–point C3 AIV +10 C13 white–pink (yellow) direction C14 348 (347) 350 (360) grey–brown (grey) 346 (356) K20 (K21) Double pole double throw relay provided with the kit.
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SHEET N° 8 Cabinet Connection of In the place of On : : MPA XE ATV 58 : ATV 15 or ATV16 : Speed driver interface board 20E6550x 8 1. Electric drawing 230V Speed driver interface board ATV 58 L1 GV L2 1 red 2 brown COM 3 white AIV +10 6 grey 1 black RX +24 2 Li1 : FW 3 brown/green RX 4 blue 5 SG yellow R1A 6 0V 7 Li2 : RV green R1C U V W AX red/blue motor coupling : motor U V W 8 2.
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SHEET N° 9 Cabinet Connection of In the place of On : MPA XN : ATV 58 : ATV 15 or ATV16 : XN board 20E6690x 9 1. Electric drawing 230V MPA XN board ATV 58 L1 9 8 brown COM white AIV L2 +10 J5N connector 3 5 4 6 pink green grey yellow +24 Li1 : FW Li2 : RV R1A R1C U V W motor coupling : motor U V W 9 2. Speed driver power supply To replace the speed drivers powered with 230V, connect the power cables directly to L1 L2 as shown in the electric drawing. DD01T0213703 14.10.
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SHEET N° 10 Cabinet Connection of In the place of On : MPA–II XN YN : ATV 58 : ATV 16 : MPA–II CPU board 20E7390x 10 1. Electric drawing 230V MPA–II CPU board ATV 58 L1 L2 J2 for X J3 for Y 7 3 yellow COM white AIV 5 green 4 brown 8 grey Li1 : FW pink Li2 : RV +24 9 J6 b14 for X z14 for Y white–red (grey–red) 354 R1C (364) (365*) 355 R1A U V to brake module W motor coupling : motor * To get the Y FREE function, wire 365 (Y brake release) must be connected to R1C, i.e.
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SHEET N° 11 Cabinet Connection of In the place of On : CN 900++ : ATV 58 : ATV 16 : 3 axes board 20E7600x or 20E798xx 11 1. Electric drawing 230V 3 axes board ATV 58 L1 L2 J6 for X J7 for Y 16 white COM 3 brown AIV 2 pink 1 yellow 14 +24 green Li1 : FW grey Li2 : RV 15 18 R1C 140 (141) 351 (361) 141 (4) 0V R1A U V to 4 brakes’ board or Sécu94 board W motor coupling : motor Relay to be added U V W 11 2.
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– SPEED DRIVER SETTING – The speed driver is delivered by Sepro ready set with a set of “standard” parameters (see the list on page 24). However, a certain number of parameters must be adjusted for the axis to function correctly. When replacing an ATV 16, use the values taken from the original speed driver. Parameters to check or set : – ACC : Acceleration time (ADJUSTMENT menu) : set to 0.2 sec if the speed driver is driven by a 2–level set–point (low and high speed potentiometers).
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ATV 16 parameters for MPA XN or YN robots Parameters for the X and Y axes of a PIP ... XN or YN 80 100 150 200 250 Acc Acceleration time 0,1 dEc Deceleration time 0,1 LSP Low speed HSP High speed UFr Voltage / frequency law FLG Frequency loop gain ItH Motor thermal protection SLP Slip compensation OFF brA Deceleration adaptation ramp OFF UFt Type of voltage / frequency law L tFr Max.
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ATV 16 parameters for MPA–II XN or YN robots Parameters for a PIP ... XN or YN Axis 3010 X 3020 Y X 3030 Y 3040 X Y X Y Acc Acceleration time 0.1 dEc Deceleration time 0.1 LSP Slow speed 0.0 HSP High speed 90 45 95 79 110 79 110 90 UFr Voltage / frequency law 32 75 20 35 19 30 15 18 FLG Frequency loop gain ItH Motor thermal protection 3.5 3.0 4.0 3.
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Drive control UNS Nominal Voltage 230 V 230 V FRS Nominal Frequency 86.0 Hz 50.0 Hz NCR Nominal Current 3.7 A 3.5 A NSP Nominal Speed 2386 RPM 1400 RPM COS Power Factor 0.7 0.77 TUN Auto Tune No No TFR Maximum Output Frequency 130.0 Hz 60.0 Hz NLD Energy Saving No No BRA Decel. Ramp Adaptation Yes No FRT Switch to Ramp 2 Frequency 0.0 Hz 0.0 Hz RPT Type of Ramp LIN:Linear ramp LIN:Linear ramp DCF Decel.
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AO AO Assignment NO :Not Assigned NO :Not Assigned Fault managment ATR Automatic Restart No No RST Fault Reset Type RSP:Part. Reset RSP:Part. Reset OPL Output Phse Loss Yes Yes IPL Input Phase Loss No No THT Type of Protection ACL:Vent. Motor ACL:Vent.
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Input Voltage 200/240V 50/60 Hz Switch position Produit 50Hz Rated continuous current 4.1 A Rated continuous current 5.6 A Option card No option card Page 27 DD01T0213703 14.10.
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Conair has made the largest investment in customer support in the plastics industry. Our service experts are available to help with any problem you might have installing and operating your equipment. Your Conair sales representative also can help analyze the nature of your problem, assuring that it did not result from misapplication or improper use.
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EQUIPMENT GUARANTEE PERFORMANCE WARRANTY Conair guarantees the machinery and equipment on this order, for a period as defined in the quotation from date of shipment, against defects in material and workmanship under the normal use and service for which it was recommended (except for parts that are typically replaced after normal usage, such as filters, liner plates, etc.). Conair’s guarantee is limited to replacing, at our option, the part or parts determined by us to be defective after examination.