User guide

UGG003/0398 CF Series Granulators
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Contents
1. Introduction .......................................................................................................................... 1
2. Technical Specification .................................................................................................... 2
Dimensions, Data, Sound level .................................................................................. 2
3. Function description .......................................................................................................... 3
3.1 General .................................................................................................................... 3
3.2 Safety system ........................................................................................................ 4
4. Safety instructions .............................................................................................................. 6
5. Installation ............................................................................................................................ 7
5.1 Pre-start checks ............................................................................................................ 7
5.1.1 Two hours after first start ................................................................................ 7
5.2 Electrical connection .................................................................................................... 7
5.3 Opening of hopper, screen box and granule bin .................................................. 8
5.4 Closing the screen box, granule bin and hopper .................................................. 9
6. Operation and daily maintenance .............................................................................. 10
6.1 Starting and stopping ................................................................................................ 10
6.2 Inspection .................................................................................................................... 10
– Daily inspection ...................................................................................................... 10
– Weekly inspection .................................................................................................. 10
– Monthly inspection ..................................................................................................11
6.3 Cleaning ...................................................................................................................... 11
6.4 Fault-finding, If the granulator does not start ........................................................ 13
7. Service .......................................................................................................................... 14
7.1 Changing the knives ....................................................................................................14
– Removing the knives .......................................................................................... 14
– Installing the knives ............................................................................................ 15
7.2 Sharpening the knives .............................................................................................. 17
– – Sharpening of rotating knives – granulator with open cutter ................ 17
7.3 Transmission .............................................................................................................. 18
– Inspection and adjustment of drive belts ........................................................ 18
7.4 Lubrication .................................................................................................................. 19
7.5 Cutter and motor pulleys .......................................................................................... 20
– Removal/Installing .............................................................................................. 20
8. Spare parts list, Overview .............................................................................................. 21
9. Wiring diagram .................................................................................................................. 36
9.1 Current sensing relay, connection, normal settings, example .......................... 37
10. Layout .......................................................................................................................... 39
11. Accessories, Overview .................................................................................................... 45
11.1 Pre-setting of rotating knives, granulator with open cutter ................................ 46
– Setting up the knives .......................................................................................... 46
– Installing of pre-set knives .................................................................................. 46
11.2 Third fixed knife, removal, installation .................................................................... 47
11.3 Band conveyor ............................................................................................................ 48
11.3.1 Spare parts list for the band conveyor ...................................................... 50
12. Transport and storage .................................................................................................... 51
A. Customer service ............................................................................................................ A-1
A. Warranty information ...................................................................................................... A-2