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DeviceMasterUPPROFINETIOInstallationQuickStart 2000484Rev.E1

PROFINETIOInstallationQuickStart

Thisdocumentisintendedtoprovideyouwithawaytolocatesoftwareandinstallationdocumentationforthe

DeviceMasterUP.

Inaddition,usethisdocumenttoquicklyconfigure:

• Read‐onlydevicessuchasbarcodescannersandsomeRFIDreaders

• Read/writedevicessuchasprintersandsomeweighscales

LUECAPSlinktoexternaldocuments,whichfunctionifreadingthisdocumentfromtheweb/ftpsiteorCD.Red,

underlinedlinksgotothewebsiteandblue

,underlinedlinksjumpwithinthedocumentandprovideapagenumber.

InstallationOverview

UsethefollowingstepstoinstalltheDeviceMasterUP.

1. I

NSTALLTHEHARDWARE.

2. InstallPortVisionDXfromtheCDordownloadandinstall

thelatestversion.

3. C

ONFIGURETHEDEVICEMASTERUPnetworksettingsusing

PortVisionDX.

4. DependingontheDeviceMasterUPmodel,dothefollowing:

• ModelswithoutPROFINETIOloaded,youmustinstallthe

softwareassembly(.msi)fromtheCDordownloadand

installthelatestfile,whichcontainsthePROFINETIO

firmware,GSDML,andbitmapforStep7.Bydefault,these

filesaresavedinc:\Comtrol\ProfinetIOandareneedfor

Step5

• ModelswithPROFINETIOloadedontheDeviceMasterUP,youshouldchecktoseeifalaterversionofPROFINET

IOisavailableforinstallation.CheckthePROFINETIOversioninPortVisionDXagainstthewebsitetoseeifa

laterversionisavailable.Typically,youshoulddownloadandinstallthelatest.msifileanduploadthelatest

version,whichmayincludeupdatesorenhancements.

Note: ModelsthathavePROFINETIOloadedontheDeviceMasterUPareidentifiedinPortVisionDXandthe



DeviceMasterUPislabeledaccordingly.

5. I

FNECESSARY,UPLOADthePROFINETIOfirmwareintotheDeviceMasterUPusingPortVisionDX.

Note: Do not perform Step 6 before Steps 1 through 5.

6. ConfiguretheserialorEthernetTCP/IPsocketportcharacteristicsusingtheDeviceMasterUPembeddedwebpage

(ServerConfiguration).

IfyouhaveReadonlyorread/writedevices,youcanusetheappropriateproceduresforyourdevice,whichare

locatedinthisdocument:

• Read‐onlydevices(barcodescannersandsomeRFIDreaders),gotoConfiguringReadOnlySerialDevices

on

Page2orConfiguringReadOnlyEthernetTCP/IPDevices

onPage4.

• Read/writedevices(printersandsomeweighscales),firstperformtheappropriateprocedureforaread‐only

deviceandthengotoConfiguringRead/WriteDevices

onPage6.

SoftwareandDocumentation Web

DeviceMasterUPHardwareInstallation

andConfigurationGuide

PortVisionDX

PROFINETIOfirmware

DeviceMasterUPFilteringandData

ExtractionReferenceGuide

Summary of content (18 pages)

PAGE 1
PROFINET IO Installation Quick Start This document is intended to provide you with a way to locate software and installation documentation for the DeviceMaster UP. In addition, use this document to quickly configure: • Read‐only devices such as barcode scanners and some RFID readers • Read/write devices such as printers and some weigh scales BLUE CAPS link to external documents, which function if reading this document from the web/ftp site or CD.
PAGE 2
Data Type Definitions 7. Install the GSDML file in HW Config. In the HW Config window, select Install GSD from the Options pull‐down menu. Choose the directory where you installed the PROFINET IO software in Step 4. 8. CONNECT any serial device or devices. 9. Verify any Ethernet TCP/IP devices are connected as configured in the DeviceMaster UP. Data Type Definitions The following data type definitions apply. Data Type BYTE WORD DWORD Definition An integer 0 ‐ 255 (8‐bit) e.g.
PAGE 3
Configuring ReadOnly Serial Devices 4. Set up the serial port configuration. (Mode, Baud rate, etc.) Note: Refer to your serial device's User Manual for these settings. 5. If desired, uncheck Discard Rx Packets with Errors. 6. Set up the Serial Packet Identification. a. Set STX (Start of transmission) Rx Detect in decimal format. b. Set ETX (End of transmission) Rx Detect in decimal format. c.
PAGE 4
Configuring ReadOnly Ethernet TCP/IP Devices The format of data sent to a PNIO controller: Name Receive (DeviceMaster to PLC message data. Structure of: Produced data sequence Data length (in bytes) Data array Data Type WORD WORD Array of BYTE Data Value(s) 0‐65535 (FFFF Hex) 0‐220 0‐255 More than 220 bytes of data can not be received by the PNIO controller. Configuring ReadOnly Ethernet TCP/IP Devices Use the following procedure to configure read‐only socket devices.
PAGE 5
Configuring ReadOnly Ethernet TCP/IP Devices • 5. If you do not know if your device will connect to another Ethernet device, but do know your device’s socket port and IP address, you can do the following to enable both the Listen and Connect modes: ‐ Select Listen. ‐ Use the default Listen Port on the DeviceMaster UP of 8xxx or designate your own. ‐ Set Connect To Mode to ConnectAlways. ‐ Set the Connect Port to the port number of your Ethernet device.
PAGE 6
Configuring Read/Write Devices example, the first “packet” received from the DeviceMaster UP might have a sequence number of 1 (0x0001), a length of 7 bytes (0x0007) and seven data bytes (for instance ABCDEFG, or {0x41, 0x42, 0x43, 0x44, 0x45, 0x46, 0x47} in ASCII text). Note: If the buffer specified in Step7 is not large enough, the data is truncated and an error is logged.
PAGE 7
Configuring Read/Write Devices (see table below) in the output buffer. The length field is two bytes, and starts at the 2nd byte. Field Name Sequence number Data length (in BYTES) Data • Offset in BYTES 0 2 4 Data Type WORD WORD Array of BYTEs Data Value(s) 0‐65536 (0xFFFF Hex) 0‐220 User controlled ‐ Triggering the send. The data will not be sent through the serial port until the DeviceMaster UP sees that the sequence number in the Output data is incremented.
PAGE 8
Example Programs Example Programs The example program in this section shows how to create a loopback program on the PLC. This loopback program will simply take any information it receives from the DeviceMaster UP, on the serial port or TCP/IP port, and writes it back out the same interface. • The first step is to create your configuration with the controller, add the PROFINET IO network, install the GSD file for PNIO then install the input and output modules.
PAGE 9
Example Programs • Once you have installed the GSD, you can add the DeviceMaster UP to your network and add the input and output modules for your serial IO in Slots 1 and 11 as shown in the following screen shot: Note: In the screen shot above, the serial port input slot (Slot 1) has a 128 BYTE input module assigned to address 134 and the output is assigned to the output address for 600. These are important because this is where your PLC program will interact with the DeviceMaster UP.
PAGE 10
Example Programs • All that is left is to write the code that copies the input data to the output data. In this example, we have mapped the DeviceMaster UP outside the process image, so getting all the data from the input to the output consistently (that is all the data in the buffer is from a single IO cycle) we use SFC14 DPRD_DAT as shown below: • The DPRD_DAT function (SFC 14) copies all 132 bytes at address 134 decimal (or 0x86 in Hex) to DB1.DBX0.0.
PAGE 11
Filtering/Data Extraction Configuration (Patent Pending) This demonstrates that the program is effectively sending any data packet that is received by the DeviceMaster UP's serial port back out it's serial port shortly thereafter. The actual delay is influenced by the cycle I/O specified for the DeviceMaster UP in Step7 and the timing of the data entry.
PAGE 12
RFID (EPCglobal Formats) RFID (EPCglobal Formats) Use the following procedure to configure PLC filtering and data extraction properties for RFID devices using an EPCglobal format. 1. Set any or all of the To PLC Filter Options (RFID Only) filtering options. 2. Set any or all of the To PLC Filter Options (RFID/Barcode) filtering options. 3. If Antenna Grouping is desired, set RFID Antenna Grouping option to reflect your antenna configuration.
PAGE 13
Barcode (UPC/EAN Formats) Barcode (UPC/EAN Formats) Use the following procedure to configure PLC filtering and data extraction properties for barcode devices using a UPC/ EAN format. 1. Set any or all of the To PLC filter options (RFID/Barcode) filtering options. Note: You must select at least one for the filtering/data extraction to function. 2. If you are using standard twelve to fourteen‐digit UPC/EAN barcodes, set the Barcode UPC/EAN 12-14 Digit Format to match that of your barcodes.
PAGE 14
Application Filtering/Data Extraction Application Filtering/Data Extraction Access the Filtering/Data Extraction Configuration section corresponding to the desired serial or socket port: 1. Set To Application Filter Mode to the desired mode. 2. For String (128 char max): set the Filter Age Time to how long after the last read you want an entry to be filtered. 3.
PAGE 15
Barcode (UPC/EAN Formats) Barcode (UPC/EAN Formats) Use the following procedure to configure application filtering and data extraction properties for barcode devices using a UPC/EAN format. 1. Set any or all of the To Application Filter Options (RFID/Barcode) filtering options. Note: You must select at least one for the filtering/data extraction to function.) 2. If you are using standard twelve to fourteen‐digit UPC/EAN barcodes, set the Barcode UPC/EAN 12-14 Digit Format to match that of your barcodes.
PAGE 16
Application Socket Configuration (Patent Pending) Application Socket Configuration (Patent Pending) Access the Application TCP Connection Configuration section corresponding to the desired serial or socket port: 1. Select Enable. 2. If your Ethernet TCP/IP application requires another device to connect to it, configure the socket port on the DeviceMaster UP to Connect mode: 3. 4. a. Leave Listen unselected. b. Set Connect To Mode to Connect-Always. c.
PAGE 17
Troubleshooting Troubleshooting You can refer to the following information to troubleshoot problems. In addition, you may want to refer to the DeviceMaster UP Hardware and Configuration Guide. Issue What are the slot numbers for serial and Ethernet input and output? What if the system fault light is on? What if I never see data appearing in PLC Input memory? Possible Corrective Action Use the slot number to determine whether the input and output is for a serial port or a TCP/IP port.
PAGE 18
Technical Support Issue Possible Corrective Action The DeviceMaster UP delivers relatively large amounts of data to the PLC (i.e. we are not simply delivering 8 digital I/Os or a few analog values) Step7 frequently puts the Input Data from our device outside the “Process Image”. What is the Process Image? Why can’t I see the incoming data even though there are no fault indications on the PLC? The Process Image is a special area of memory that is always kept consistent.