Comtrol Cable User Guide
Trademark Notices Comtrol and DeviceMaster are trademarks of Comtrol Corporation. PortVision is a registered trademark of Comtrol Corporation. Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries. Ethernet is a registered trademark of Digital Equipment Corporation, Intel, and Xerox Corporation. Other product names mentioned herein may be trademarks and/or registered trademarks of their respective owners.
Contents Getting Started .......................................................................................................................5 Overview.......................................................................................................................................................... 5 RS-422 Pinouts ............................................................................................................................................... 5 Standard Comtrol Cables ...............
Building Cables for DeviceMaster Products..................................................................19 Overview........................................................................................................................................................ 19 DB9 Serial Cables and Loopback Plugs ................................................................................................. 19 Requirements .......................................................................................
Getting Started Overview This document describes how to build cables for Comtrol products. This chapter describes the standard Comtrol cables and the basic types of devices that can connect to Comtrol products. It also explains the difference between shielded and unshielded cables. This chapter covers the following topics: • RS-422 Pinouts • Standard Comtrol Cables • DTE versus DCE • Shielded vs. Unshielded RS-422 Pinouts RS-422 pinouts are not the same across Comtrol product lines.
DTE versus DCE DTE versus DCE Most devices, except modems, are Data Terminal Equipment (DTE) devices. Modems are Data Communication Equipment (DCE) devices. Comtrol ports are configured as DTE. How you build a cable depends on which device your are connecting to (DTE or DCE). For example, you need a null-modem cable to connect the COM ports (com1 or com2) on the computer or the DeviceMaster ports to printers, terminals, bar code readers or DNC equipment.
Data-Only Null-Modem Cables Data-Only NullModem Cables If no hardware flow is required, use the pinouts in the following figure. If you are using a 3-wire cable and you need control, use software flow control. Customer DTE Connector RocketPort Connector Signal DB25 RJ45 RJ11 DB9 Name Pins Pins Pins Pins 2 4 3 3 TxD 3 5 4 2 RxD 7 3 2 5 GND Control Loopback Cables Pins Pins Name 2 3 RxD 3 2 TxD 5 7 GND Some equipment may not require hardware handshaking.
Shielded vs.
Building Cables for RocketPort Products Overview This chapter describes the cables and pinouts for RocketPort products and covers the following topics: • DB9 Serial Cables and Loopback Plugs • DB25 Serial Cables and Loopback Plugs • RJ11 Serial Cables and Loopback Plugs • RJ45 Serial Cables and Loopback Plugs DB9 Serial Cables and Loopback Plugs This section describe how to build your own null-modem or straight-through DB9 serial cables.
DB9 Pinouts The following figures and tables illustrate the signals present on DB9 connectors.
DB9 Loopback Plugs DB9 Loopback Plugs RS-232 Female Loopback Plug A loopback plug is a DB9 female serial port plug with pins wired together. You can use it with application software (for example, Test Terminal) to test serial ports. This topic describes the following DB9 loopback plugs: • An RS-232 loopback plug is shipped with the following models: RocketPort PCI, RocketPort Universal PCI and RocketPort ISA.
DB9 Straight-Through Cables DB9 StraightThrough Cables RS-232 StraightThrough Cable Straight-through cables connect modems to other DCE devices. For example, you can connect one end of a straight-through cable to COM2 on one computer and the other end of a straight-through cable to a modem. All RocketPort models support DB9 straight-through cables. The following image displays the pinouts for an RS-232 straight-through cable.
DB25 Pinouts This table shows connector information for DB25 connectors.
DB25 Loopback Plugs DB25 Loopback Plugs RS-232 Female Loopback Plug A loopback plug is a DB259 serial port plug with pins wired together. You can use it with application software (for example, Test Terminal) to test serial ports. The following RocketPort models support the female loopback plug for RS-232 port: • RocketPort PCI • RocketPort Universal PCI • RocketPort Plus Universal PCI • RocketPort ISA Quadcable and Octacable use the RS-232 female loopback plug.
RJ11 Serial Cables and Loopback Plugs RJ11 Serial Cables and Loopback Plugs The RocketPort PCI/8J and Universal PCI/8J have eight standard RJ11 modular connectors, located on the controller board mounting bracket. The ports are numbered 0 through 7, with Port 7 being the connector closest to the bus.
RJ45 Serial Cables and Loopback Plugs RJ45 Serial Cables and Loopback Plugs This section describe how to build your own null-modem or straight-through RJ45 serial cables. The following models have RJ45 connectors: Requirements • RocketPort PCI: 4J (4-port RJ45), the Octacable model, and the Rack Mount interface module • RocketPort Universal PCI: Octacable model, the 4J (4-port RJ45) model and the Rack Mount interface module.
RJ45 Null-Modem Cables RJ45 Null-Modem Cables RS-232 Null-Modem Cable You need a null-modem cable to connect to DTE devices. For example, you can connect one end of a null-modem cable to COM2 on one computer and the other end of the null-modem cable to COM2 on another computer.
RJ45 Loopback Plugs RJ45 Loopback Plugs A loopback plug is an RJ45 serial port plug with pins wired together. You can use it with application software (for example, Test Terminal) to test serial ports. The following RocketPort models support RJ45 loopback plugs: RS-232 Loopback Plug • RocketPort PCI: 4J (4-port RJ45), the Octacable model, and the Rack Mount interface module • RocketPort Universal PCI: Octacable model, the 4J (4port RJ45) model and the Rack Mount interface module.
Building Cables for DeviceMaster Products Overview This chapter describes the cables and pinouts for DeviceMaster products and covers the following topics: • DB9 Serial Cables and Loopback Plugs • RJ45 Serial Cables and Loopback Plugs DB9 Serial Cables and Loopback Plugs This section describe how to build your own null-modem or straight-through DB9 serial cables and loopback plugs.
DB9 Pinouts DB9 Pinouts The following figure and table illustrates the DB9 connector signals. DB9 Male for RS-232, RS-422, and RS-485 Pin 1 Pin 5 Pin 9 Pin 6 Pinouts for Standard DB9 Connector Pin RS-232 Mode 1 DCD RS-422 DCE Mode 2 RxD RxD- Not used 3 TxD TxD- TxD/RxD- 4 DTR Not used Not used 5 GND Not useda Not useda 6 DSR Not used Not used 7 RTS TxD+ TxD/RxD+ 8 CTS RxD+ Not used 9 RI Not used Not Used Not used RS-485 Mode Not used a.
DB9 Null-Modem Cable DB9 Null-Modem Cable RS-232 Null-Modem Cable You need a null-modem cable to connect to DTE devices. For example, you can connect one end of a null-modem cable to COM2 of one computer and the other end of the null-modem cable to COM2 of another computer. The following image displays the pinouts for an RS-232 null-modem cable. You need a null-modem cable to connect to DTE devices.
RS-232 and RS-485 Straight-Through Cable for DeviceMaster AIR, PRO, RTS or UP The following image displays the pinouts for an RS-232 or RS-485 straightthrough cable.
RJ45 Null-Modem Cable RJ45 Null-Modem Cable The following image displays the pinouts for an RS-232 null-modem cable. RJ45 DB9 DB25 RJ45 Signal Pins TxD 4 RxD 5 RTS 1 CTS 8 DSR 7 6 DCD DTR 2 GND 3 Pins Pins Pins Signal RxD 2 3 5 TxD 3 2 4 CTS 8 5 8 RTS 7 4 1 DTR 4 20 2 DCD 1 8 6 DSR 6 6 7 GND 5 7 3 Female DeviceMaster RS-232 Null-Modem Cable You need a null-modem cable to connect to DTE devices.
RJ45 Loopback Plug RJ45 Loopback Plug A loopback plug is an RJ45 serial port plug with pins wired together. You can use it with application software (for example, Test Terminal or MiniCom) to test serial ports. The RS-232/422 single loopback plug is shipped with the following DeviceMaster models: DeviceMaster RTS, DeviceMaster PRO and DeviceMaster UP.
Building Basic Cables Overview This chapter covers the following topics: • RocketPort 4/8/16 Interface Cable Assembly Wire Detail • RocketPort 32 ISA, PCI 32, uPCI 16/32, and CPCI 16 Interface Cable Assembly Wire Detail • DB25 Interface to Controller Pinouts for RocketPort ISA/PCI 4, 8 and 16-ports • 78-pin Connectors RocketPort 4/8/16 Interface Cable Assembly Wire Detail Building Basic Cables Source DB25 Male Destination DB25 Female J1-1 J2-1 Green/Black No Pair J1-2 J2-2 Blue/White 1A
RocketPort 32 ISA, PCI 32, uPCI 16/32, and CPCI 16 Interface Cable Assembly Wire Detail RocketPort 32 ISA, PCI 32, uPCI 16/32, and CPCI 16 Interface Cable Assembly Wire Detail Source DB26 Male Destination DB25 Female J1-1 J2-1 Violet/White Ring J1-2 J2-2 Yellow 1A J1-3 J2-3 Yellow/Gray Ring 1B J1-4 J2-4 Green 2A J1-5 J2-5 Green/Gray Ring 2B J1-6 J2-6 Blue 3A J1-8 J2-8 Blue/Gray Ring 3B J1-7 J2-7 Violet 4A J1-9 J2-9 Violet/Gray Ring 4B Base Color/Band Color Twisted Pair
DB25 Interface to Controller Pinouts for RocketPort ISA/PCI 4, 8 and 16-ports DB25 Interface to Controller Pinouts for RocketPort ISA/PCI 4, 8 and 16-ports Pin Wire Function 1 GND 2 RXCLK+ 3 RXCLK- 4 RXDAT+ 5 RXDAT- 6 RXDAT1+ 7 GND 8 RXDAT1- 9 VCC 10 VCC 11 V+ 12 V+ 13 RXCNVT+ 14 GND 15 RXCNVT- 16 TXCLK+ 17 TXCLK- 18 TXDAT+ 19 TXDAT- 20 TXDAT1+ 21 V- 22 TXDAT1 23 V- 24 TXCNVT+ 25 TXCNVT- • 28 AWG or larger • Twisted pair • AL-Foil/Mylar-overlap 25%
78-pin Connectors 78-pin Connectors 78-pin Connector for RS-232 Quadcable/ Octacable Controllers The following table lists the pinouts for a 78-pin connector. The 78-pin connector is available on the following RocketPort models: • RocketPort PCI quadcable and octacable. • RocketPort Universal PCI quadcable and octacable. • RocketPort Plus Universal PCI quadcable and octacable.
78-pin Connector for RS-422 Quadcable/Octacable Controllers 78-pin Connector for RS-422 Quadcable/ Octacable Controllers The following table lists the pinouts for a 78-pin connector. The 78-pin connector is available on the following RocketPort models: • RocketPort PCI 422 quadcable, octacable and SMPTE. • RocketPort Plus Universal PCI 422 quadcable, octacable and SMPTE.
78-pin Connector for RS-422 Quadcable/Octacable Controllers 30 [Documentation number: 2000430 Rev B] Building Basic Cables
Cable Adapters Overview This chapter covers the following topics: • RJ45 to DB9 Connector Pinouts for DeviceMaster and RocketPort • 8J RJ11 to Standard DB25 (Null-modem Configuration) • 8J RJ11 to Standard DB9 (Null-modem Configuration) RJ45 to DB9 Connector Pinouts for DeviceMaster and RocketPort The following table displays the modem wiring connection from a Comtrol RJ45 connector to a standard DB9 connector.
8J RJ11 to Standard DB25 (Null-modem Configuration) 8J RJ11 to Standard DB25 (Null-modem Configuration) The following table displays the modem wiring connection from a Comtrol 8J RJ11 to a standard DB25 connector. Note: If your DB25 wiring differs from the one shown below, adjust the DB25 pinouts accordingly.
Technical Support Comtrol has a staff of support technicians available to help you. In the US, telephone support is available during standard weekday business hours (Central Standard Time, excluding holidays). If you need technical support, contact Comtrol by using one of the following methods: Contact Method Technical Support Corporate Headquarters Comtrol Europe FAQ/Online support.comtrol.com/support.asp Downloads support.comtrol.com/download.asp Online support.comtrol.
[Documentation number: 2000430 Rev B] Technical Support
Index C Cable adapters 31 8J RJ11 to standard DB25 32 8J RJ11 to standard DB9 32 Overview 31 Cables RS-232 DB25 Loopback plug for RocketPort PCI or Universal PCI 14 RocketPort PCI, Universal PCI, Plus Universal PCI or ISA 14 DB9 Loopback plug for All DeviceMaster models 20 RocketPort PCI, Universal PCI or ISA 11 Null-modem cable for All DeviceMaster models 21 All RocketPort models 11 Straight-through cable for All RocketPort models 12 RJ11 Loopback plug for RocketPort PCI, Universal PCI or ISA 15 RJ45 Loop
All DeviceMaster models 21 All RocketPort models 11 Straight-through cable for All RocketPort models 12 DeviceMaster AIR, PRO, RTS or UP DeviceMaster Serial Hub 21 RS-422 Loopback plug for DeviceMaster AIR, RTS, PRO or UP RocketPort PCI 422 or Plus PCI 422 Null-modem cable for All DeviceMaster models 21 All RocketPort models 11 RS-485 Straight-through cable for DeviceMaster AIR, PRO, RTS or UP DeviceMaster Serial Hub 21 Serial cables and loopback plugs for DeviceMaster 19 RocketPort 9 Downloading Web link 3
RocketPort PCI, Universal PCI, Plus Universal PCI or ISA 18 RS-232 Loopback plug for DeviceMaster PRO, RTS or UP 24 RocketPort PCI, Universal PCI, Plus Universal PCI and ISA 18 Null-modem cable for DeviceMaster PRO, RTS or UP 23 RocketPort PCI, Universal PCI or Plus Universal PCI 17 Pinouts for the octacable interface module (RS232) for RocketPort PCI 16 RocketPort Plus Universal PCI 16 RocketPort Universal PCI 16 Straight-through cable for DeviceMaster PRO, RTS or UP 23 RocketPort PCI 17 RocketPort Plus Un
[Documentation number: 2000430 Rev B] Index