Vendo V-Max Manual for Pepsi-Cola Identified Equipment ® The Vendo Company 7209 N. Ingram • Fresno, California 93650 • (559) 439-1770 • fax (559) 439-2083 Vendo P/N 1121009 Rev.
PARTS AND SERVICE MANUAL P/N: 1121009 REV C: 9/2002 TCP-1
V-MAX PEPSI TABLE OF CONTENTS SAFETY SECTION ......................................................................................Pages S-1 - S-18 A COMMITMENT TO SAFETY ....................................................................Page S-2 VENDOR INSTALLATION ...........................................................................Pages S-3 - S-6 ELECTRICAL HAZARDS.............................................................................Pages S-7 - S-8 MECHANICAL HAZARDS .......................
MINI V-MAX PARTS SECTION...................................................................Pages SPC-1 - SPC-10 MAIN DOOR ................................................................................................Pages SPC-2 - SPC-5 SELECTION PANEL ....................................................................................Pages SPC-6 - SPC-7 LOCK ASSEMBLY .......................................................................................
SAFETY SECTION S-1 2/2008
A COMMITMENT TO SAFETY The Vendo Company is committed to safety in every aspect of our product design. Vendo is committed to alerting every user to the possible dangers involved in improper handling or maintenance of our equipment. The servicing of any electrical or mechanical device involves potential hazards, both to those servicing the equipment and to users of the equipment. These hazards can arise because of improper maintenance techniques.
SECTION I: VENDOR INSTALLATION A. Vendors are large, bulky machines of significant size and weight. Improper handling can result in injury. When moving a vendor, carefully plan the route to be taken and the people and equipment required to accomplish the task safely. B. Remove all tape, shipping sealant, and Styrofoam from the vendor. Loosen any shipping devices used to secure interior parts during shipping. Remove the wooden shipping base attached to the vendor base by the vendor leveling screws.
STEP 3 TYPE 1 LARGE SLOT-LINE 2 NEUTRAL CONTACT (WHITE) 0 - 5 VOLTS STEP 1 STEP 2 SMALL SLOT-LINE 1 LIVE CONTACT (BLACK) 110 VOLTS ROUND SOCKET EARTH CONTACT (GREEN) 0 VOLTS EARTH CONTACT SLOT TYPE 2 STEP 2 (GREEN AND YELLOW) 0 VOLTS STEP 3 STEP 1 SLOT NEUTRAL CONTACT (BLUE) 0-5 VOLTS SLOT LIVE CONTACT (BROWN) 220 VOLTS POWER CONTACT SOCKET TYPE 3 NEUTRAL (BLUE) 0-5 VOLTS OR LIVE (BROWN) 220 VOLTS STEP 2 STEP 3 POWER CONTACT SOCKET EARTH CONTACT (GREEN AND YELLOW) 0 VOLTS NEUTRAL (BLUE)
SECTION I: VENDOR INSTALLATION (CONTINUED) For Type 1 and Type 2 outlets, test for Grounding and Polarization as follows: 1. With a test device (volt meter or test light), connect one probe to the receptacle’s neutral contact and the other to the live contact. The test device should show a reaction. 2. Connect one probe to the receptacle’s earth contact and the other to the live contact. The test device should show a reaction. For Type 3 through Type 5 outlets, test for Grounding as follows: 1. 2.
SECTION I: VENDOR INSTALLATION (CONTINUED) H. Door Support (Figure 2) The door support is to ensure that the outer door closes squarely to the cabinet. Raising the door can also ensure proper alignment of the door latch. FIGURE 2 I. Door Latch Alignment (Figure 3) After any door adjustment, the floating quicker lock assembly should align itself automatically. The latch assembly is adjustable.
SECTION II: ELECTRICAL HAZARDS GENERAL Vendo vending machines are provided with the appropriate power supply setting for your area. Some models are equipped with step-down transformers, as required. This enables the vending machine to operate on different main voltages. Refer to Section I. E. for information to determine the main power requirements. Refer to the appropriate service manual for details of step-down transformer operations.
SECTION II: ELECTRICAL HAZARDS (CONTINUED) B. Servicing with “Power Off” For maximum safety, unplug the service cord from the wall outlet before opening the vendor door. This will remove power from the equipment and avoid electrical and mechanical hazards. Service personnel should remain aware of possible hazards from hot components even though electrical power is off. See the appropriate sections of this manual for further information. C.
A. Servicing of Moving Parts and Assemblies When servicing assemblies involving moving parts, use extreme caution!! Keep fingers, hands, loose clothing, hair, tools, or any foreign material clear of entrapment. As noted before under the electrical hazards section, Power On servicing should only be performed by qualified personnel. Refer to and heed the warnings noted in the electrical hazards section. These warnings refer to the potential hazards associated with electrical power and moving parts.
SECTION IV: REFRIGERATION HAZARDS GENERAL Refrigeration systems involve both electrical power and mechanical action. These systems may present any of the potential dangers shown in the sections on electrical and mechanical hazards contained in this manual. See Sections II and III for further information. A. Compressed Refrigerant Refrigeration systems involve the compression and evaporation of gases. The pressures contained represent a potential hazard if suddenly released in confined areas.
SECTION VI: SUBSTITUTIONS AND MODIFICATIONS GENERAL Unauthorized changes or the substitution of unauthorized parts can compromise the equipment designs. This can result in unsafe conditions for either the service personnel or the equipment users. Always refer to the appropriate parts and service manual for replacement parts and maintenance instructions. If questions arise, contact the Technical Services Department of the Vendo office in your area.
SECTION VI: SUBSTITUTIONS AND MODIFICATIONS (CONTINUED) WARNING: THIS APPLIANCE MUST BE EARTHED. IMPORTANT! The wires in the main leads are colored in accordance with the following code: 110v/120v Green White Black 220v/240v Green and Yellow ............................ Earth Blue................................................... Neutral Brown ...............................................
SECTION VII: CONSUMER SAFETY WARNING WARNING: VENDOR CAN BE OVERTURNED IF SUFFICIENT FORCE IS APPLIED, AND MAY RESULT IN SERIOUS INJURY OR DEATH. GENERAL There have been incidents, including fatalities, when vending machines have been vandalized by being pulled over in an attempt to obtain free product or money. To warn of the danger involved in tipping, shaking, or rocking the vending machine, a decal has been designed to be affixed to vending machines.
GAS ISLAND VENDOR INSTALLATION PROTOCOL Vendo Gas Island Vending Machines have been evaluated by UL (Underwriters Laboratories Inc.®) for placement at service stations which the NFPA (National Fire Protection Association) considers a hazardous location. These vendors must be correctly installed and inspected per the following protocol before they are put into service. A.
MOUNTING TO PEDESTAL VENDOR PEDESTAL FLAT WASHER LOCK WASHER HEX BOLT 1/2"-13x1 1/2" FRONT AND REAR COVER IMPORTANT - INSTALLATION REQUIREMENTS Electrical equipment, such as vending machines, installed within a 20-ft. radius of a gasoline dispensing unit must meet safety specifications of the National Electrical Code, NFPA 70 - Article 514 - Gasoline Dispensing and Service Stations, NFPA 30A Automobile and Marine Service Station Code, and the Local Authority Having Jurisdiction.
PARTS, SALES, & SERVICE CENTERS OF VENDO/SANDEN COMPANY AREA United States, Canada Japan Europe, Mid-East, Africa, Mid-Asia Australia, New Zealand Singapore, Hong Kong, Indonesia, Philippines, India Taiwan Belgium England Italy Spain ADDRESS The Vendo Company 7209 N. Ingram Fresno, CA 93650 U.S.A. Sanden International Corporation 31-7 Taito 1-Chome Taito-ku Tokyo 110, Japan Vendo GMBH Spangerstr. 22, P.O. Box 130940 40599 Dusseldorf Germany Sanden International Pty. Ltd. 54 Allingham St.
PARTS, SALES, & SERVICE CENTERS OF VENDO/SANDEN COMPANY FOR LATIN AMERICA AREA Mexico Central America Chile Brazil South America ADDRESS Vendo de Mexico Camino Real de Toluca No. 154 Col. Bellavista 01140 Mexico D.F. Mexico The Vendo Company 7209 N. Ingram Fresno, CA 93650 U.S.A. Pelp Internacional, S.A. 4560 El Rosal Huechuraba, Santiago, Chile Cimaq Industria e Comercio de Maq, Ltda. Estrada Uniao e Industria, 9.120 Itaipava 25730-730 Petropolis Rio de Janeiro, Brazil The Vendo Company 7209 N.
NOTES S-18 2/2008
TROUBLESHOOTING T-1 4/2002
VENDO WARRANTY For V-Max Equipment Purchased prior to 10/1/01 NEW EQUIPMENT I. This is a Limited Warranty. II. The Vendo Company warrants, to the original purchaser, each part of each new vending machine for a period of fifteen (15) months from the date of shipment, to be free from defects in material and workmanship. This Warranty DOES NOT include light bulbs, fluorescent tubes, fuses, finish, or operating supplies.
THE VENDO COMPANY NEW EQUIPMENT WARRANTY V-MAX VENDING MACHINES United States / Canada I. This warranty benefits only the original purchaser of a new vending machine, and does not benefit any transferee of a new vending machine from the original purchaser. II. The Vendo Company warrants each part of each new vending machine for a period of fifteen (15) months from the date of shipment, to be free from defects in material and workmanship.
PARTS RETURN PROCEDURES 1. All parts returned must be accompanied by a material return tags (P/N 1122825) Tag must clearly state the reason for the return and the Return Goods Authorization Number received from your Vendo Customer Service Rep at 1-800-344-7216. (Return tags are available from our parts department upon request). 2. All parts should be properly wrapped and packed securely to avoid further damage. 3. To replace an inoperative part, please use the following instructions 4.
TROUBLESHOOTING GUIDE This guide is a general list of probable problems, causes, and solutions. For problems not listed or additional questions, contact the Technical Services Department at Vendo, 7209 N. Ingram Ave., Fresno, CA 93650 or call 1-800-344-7216, extension 3368. Please have the manufacturer’s date code and model number of the vendor when you call. The troubleshooting guide is divided into three columns: Possible Problem, Possible Cause, and Service Suggestion.
POSSIBLE PROBLEM Money accepted, no product vended SERVICE SUGGESTION Check selection switches, replace as necessary. Bad selection switch harness Check harness connection. connection Sold-out switch (of column Check switch, replace as selected) inoperative necessary. Vend motor runs until two or Improper cam lobe Check cam for proper three products are vended adjustment arrangement of cam lobes or vend motors run (see product set-up guide).
POSSIBLE PROBLEM Compressor will not start, condenser fan motor running - unit hot (power to compressor) Compressor starts but does not run Compressor runs but cabinet temperature warm POSSIBLE CAUSE Starting relay or capacitor inoperative SERVICE SUGGESTION Check relay or capacitor, replace. Compressor inoperative Disconnect power to vendor, remove all leads from compressor, check continuity from “common”, “start” and “run” to compressor case. If continuity shows, replace compressor.
POSSIBLE PROBLEM Evaporator frosted over POSSIBLE CAUSE Water at base of evaporator unit Product freezing up too cold Temperature setting too low Excessive noise Fan blade bent or hitting shroud Fan motor noisy Refrigeration base loose or bent Bad refrigeration control relay Both compressor and condenser fan motors will not operate Bad wiring connection at refrigeration control relay T-8 SERVICE SUGGESTION Check for proper drainage (such as plugged drain, kinks in drain tube, etc.
NOTES T-9
GENERAL INFORMATION G-1 3/2002
GENERAL INFORMATION This manual contains programming, operation, and complete parts and electrical wiring diagrams. The V-Max controller is a microprocessor which will permit pricing per selection from 0.00 to 99.99. This machine also has space-to-sales programming as well as energy savings modes.
INITIAL SET-UP A. UNPACKING Remove all plastic film, cardboard and tape from the outside of the vendor. Loosen any shipping devices used to secure interior parts during shipment (backspacer, shims or spacers). To remove shipping boards from base, raise vendor on a well-stabilized lifting device. Remove the leveling bolts which hold the boards in place and remove the boards. Replace bolts to equal heights in the threaded holes. Another method to remove shipping boards is to split the boards apart.
FIGURE 4 NOTE: The Model number of the vending machine is located on the top, left hand corner of the serial plate. Do Not use the “BASIC UNIT” number. The BASIC UNIT number is the cabinet size, which is used on a number of different machines. A typical model number could read “540TDD00029”. The 540 is the model number, TDD represents the product line of the vendor, and the remaining digits tell what options are included.
COIN INSERT A COIN INSERT B STYLE A STYLE B STYLE C COIN INSTRUCTION LABEL PRICE DISPLAY PRICE DISPLAY COIN INSTRUCTION LABEL FIGURE 5 FIGURE 6 LABEL INSTALLATION COIN INSTRUCTION LABEL & PRICE LABEL APPLICATION: Apply labels to a clean and dry surface. Peel backing from label and apply with firm, even pressure. INSTRUCTION LABEL (Refer to Figure 5 for the following information.) Coin insert “A” has a separate validator opening, and insert “B” shows the validator opening built into the coin insert.
COMPRESSOR DRAIN TUBE CONDENSATION PAN CONDENSER FAN BRACKET FIGURE 8 FIGURE 9 ALIGNMENT CHECKS DOOR ROLLER CHECK: The door support is to insure that the outer door closes squarely to the cabinet. Raising the door can also insure proper alignment of the door latch (see Figure 8). REFRIGERATION AREA CHECK: Check the position of the condensation pan (see Figure 9). The correct position of the pan is between the compressor and the condenser fan bracket.
LOADING INSTRUCTIONS BASIC LOAD SET-UP: The V-Max machine is capable of vending a variety of products. For specific information, refer to the product set-up label on the machine inner door or contact the Technical Services Department of the Vendo office in your area. Load product evenly. Bottles are loaded with crown end placed toward the back of the column. In initial loading, prime the machine by advancing the product into the buckets.
VEND MECHANISM PARTS DESCRIPTION The parts listed below are part of the vend motor mechanism (refer to Figure 10 on page G-9). One mechanism is required per column. The parts are interchangeable. Setting will differ between single, double, triple, and quadruple depth. VEND MOTOR ASSEMBLY: P/N 1115821 The motor is attached to the mech plate by three screws. TIMING CAM: P/N 1113236; RETAINER: P/N 1113244 The motor cam assembly consists of two parts, the cam and the cam retainer.
GATE LINK: P/N 1120140 The rotation of the vend bucket moves the gate link. This opens the gate, allowing one layer of product to drop into the bucket. GAGE BAR: P/N 1111651 The gage bar holds the product(s) inside the bucket. It also regulates which product is vended first when double, triple or quadruple depth settings are used. (See page G-10 for motor cam settings.
VEND CYCLE Several operations take place during the vend cycle: When a selection is made, the cam and bucket rotate, product is dispensed and the bucket is then reloaded. The sequence of these operations change slightly when the column’s depth setting is changed. With the single depth setting, one purchase is made and the bucket is reloaded. The cam sequence occurs one time per bucket revolution.
RS1. RS2. RS3. RS4. RS5. RS6. RS7. RS8. RELOADING SEQUENCE (See Figure 12) The gate link rests at a locked position in a cut out on the mech plate. This locked position prevents the gate from opening out of sequence. The gate link is guided by a slot in the mech plate and is actuated by a ridge on the bucket. As the bucket turns, the gate link is moved out of the locked position. As the gate link rises, the gate is opened. The spring maintains pressure on the gate link and the gate.
NOTES G-12 3/2002
9.
All programming of the V-Max is done in the service mode as indicated in the following steps below. The main service modes are indicated in white text and the sub-modes are indicated in black text.
THREE-BUTTON PROGRAMMING All programming of the V-Max options is done in the service mode. To enter the service mode open the vendor door, find the service mode button located on the control board, then press and release the service mode button which is located on the control board. (See Figure 1.) To toggle though all the service modes you will need to use the service mode button.
V-MAX CONTROLLER SERVICE MODE BUTTON TEMPERATURE SENSOR DEX PORT DISPLAY J1 J3 J4 VENDO AUX J5 SELECTION SWITCH RESERVED J6 J7 RELAY CONTROLS NOT USEABLE CONTROL BOARD SERIAL NUMBER LOCATED HERE J11 J9 NOT USEABLE J10 POWER IN 9.
SET-UP AND CODE DESCRIPTION Eror Error Display Mode If selection button two is pressed at the “Eror” prompt, the controller will enter the Error Display Mode. If no errors have occurred, the display will show ”nonE”. If an error has been detected since the last error reset, the display will show the first error summary code that has occurred. If selection button three is pressed while displaying any summary code, the controller will return to the “Eror” prompt.
ERROR CODES Open door error code status (as displayed) nonE Eror Summary level error codes (as displayed) Detail level error codes (as displayed) DESCRIPTION No errors exist One or more errors exist COLJ Vend mechanism summary error CJXX Column jam in column XX SELS Selection switch summary error SSXX Selection switch XX is stuck closed StS Space-to-sales summary error UCXX Column XX is not assigned to a selection USXX Selection switch XX is not assigned CHnG Coin changer summary error CC Changer communic
SET-UP AND CODE DESCRIPTION (CONTINUED) tESt Test Mode If selection button one is pressed at the “tESt” prompt, the controller will enter the Test Mode. Upon entry into the test mode the display will show the first summary test, “CO 1”. Pressing selection button one or two will toggle through the column selections. Pressing selection button three will test vend the displayed column. In order to exit the setting, press the service mode button or close the outer door.
SET-UP AND CODE DESCRIPTION (CONTINUED) OPt1 Option Group 1 Mode If selection button one is pressed at the “OPt1” prompt, the controller will enter the Option Group 1 Mode. The purpose of this mode is to allow the controller to select the group 1 configuration options desired. Upon entry into this setting the display will show “1.1 y” where “y” is for enable or “n” for disable. Pressing selection buttons 1-5 will display the available options listed below. EXAMPLE: “1.1 y” = Option group 1 enabled “1.
SET-UP AND CODE DESCRIPTION (CONTINUED) SSSS Space-to-Sales Setting Mode If any selection button is pressed at the “SSSS” prompt, the controller will enter the Spaceto-Sales option. Upon entry into this setting the display will show the current option setting. Pressing any selection button for 3 seconds will change the space-to-sales configuration as listed below. The display will show “STS n” where “n” indicates the desired option.
SET-UP AND CODE DESCRIPTION (CONTINUED) Cddr Closed Door Data Retrieval Mode If selection buttons 1-4 are pressed at the “Cddr” prompt, the controller will enter the Closed Door Data Retrieval Mode by displaying “XXXX” where “XXXX” is the password. By pressing button number one the controller will display the current password while the first digit is flashing. By pressing the selection button again will allow you to change the password.
SET-UP AND CODE DESCRIPTION (CONTINUED) tIne Time/Date Setting Mode If selection button two is pressed at the “tinE” (time) prompt, the controller will enter the Time/Date Setting Mode and display “CLOC”. Only the first three selection buttons are used to step through the time/date options. Using selection button one will allow the controller to cycle through all available time selection options. If selection button two is pressed, the controller will enter the sub-mode that is displayed.
SET-UP AND CODE DESCRIPTION (CONTINUED) Hour Hour Setting Option If selection button two is pressed at the “Hour” prompt, the display will show the current hour. By pressing selection button one the controller will allow you to increase or decrease the hour setting. Pressing selection button three will return to the “Hour” prompt and save the current setting. dSt Daylight Savings Time If selection button two is pressed at the “dSt” prompt, the display will show the current Daylight Savings Time.
SET-UP AND CODE DESCRIPTION (CONTINUED) CtL1 Control Blocking Option If selection button one is pressed at the “CtL1” prompt, the controller will enter the Control Blocking Option. Upon entry into this program the display will show the first summary level codes e.g. “OFF”, “On”, and “LIt”. In order to save the option press selection button number two to lock in the desired setting and then press selection button number three to return to the “CtL1” prompt.
SET-UP AND CODE DESCRIPTION (CONTINUED) Hour Start Time Hour Setting If selection button one is pressed at “dAY” prompt, the controller will enter the “hour” prompt. Pressing selection button two will enter into the hour setting. Pressing selection button one will increase or decrease the start time. Press selection button three to save the current setting and return to the “hour” prompt.
SET-UP AND CODE DESCRIPTION (CONTINUED) LItx Light Setting During Low Energy This feature is an additional sub-mode of nrG1/nrG2. This will let you choose if the lights are included or excluded from the low energy operation. If selection button two is pressed at the “LItX” prompt, the controller will enter the Light Setting Option. Upon entry into this program the display will show the current setting “LIty” for enabled and “LItn” for disabled.
SET-UP AND CODE DESCRIPTION (CONTINUED) dISC Discount Setting Mode This feature is used to choose a group of selections that will be discounted, the amount of discount, and the time when the discount will occur. If selection button two is pressed at the “dISC” prompt, the controller will enter the Discount Setting Mode. Upon entry into this program the display will show the “CtL1”. If selection button one is pressed and released it will toggle through the discount setting mode as listed below.
SET-UP AND CODE DESCRIPTION (CONTINUED) LESS Set Discount Amount If selection button two is pressed at the “LESS” prompt, the controller will enter the Discount Amount Option. Upon entry into this program the display will show the current four-digit discount amount. If selection button one is pressed it will increase or decrease the lowest discount amount. Pressing selection button three will save the currently displayed setting and return the user to the “LESS” prompt.
SET-UP AND CODE DESCRIPTION (CONTINUED) bLCn Over-Ride Selection Blocking If selection button two is pressed at the “bLCn” prompt, the controller will enter the Selection Blocking Over-Ride Enable Option. Upon entry into this program the display will show the current setting “bLCn”. Pressing selection button one will toggle between “Y” for enable and “N” for disable. Pressing selection button three will save the currently displayed setting and return the operator to the “OVEr” prompt.
9.1 WIRING DIAGRAM 1 DISPLAY VIO ORN RED BLK GRN 4 1 RED 2 WHT 3 BLK SELECTION SWITCHES SEL. # 1 NO COM PNK J1 J4 5 1 6 2 RED BLK 7 3 ORN 8 4 MODE SWITCH VIO YEL J3 DEX SOCKET J5 SEL. # 2 PNK BRN SEL. # 3 PNK VIO SEL. # 4 PNK ORN SEL. # 5 5 6 7 8 J6 11 1 12 2 BRN 13 3 14 4 ORN 15 5 16 6 BLU 17 7 18 8 19 9 20 1 1 YEL VIO GRY PNK WHT VEC 9.1 OR 9.2 CONTROL BOARD J11 BRN 6 1 YEL ORN 7 2 VIO 8 3 GRY 9 4 10 5 PNK GRY SEL.
9.1 WIRING DIAGRAM (CONTINUED) SEE NEXT PAGE FOR VEND MOTORS AND SOLDOUT SWITCHES HARNESS DIAGRAM EVAP. FAN MOTORS CABINET M WHT NC DOOR SWITCH COM TEMP. SENSOR WHT M DOOR PLAIN RIBBED 1 2 OPTIONAL HEATER BLK 1 2 WHT 1 2 1 2 BLK RED 1 WHT BLK SHLD 4 BLK BLK BLK WHT ORN RIBBED YEL 1 VIO GRY PNK RED WHT BRN ORN REFRIG RELAY HEATER RELAY ORN VIO GRY COMPRESSOR PLUG GRY BLU BLK WHT 12 M COND.
9.
9.
NOTES 1. If the outer door is left open for over an hour, the lights and compressor will become active. In order to over-ride this option, press the door switch one time.
CABINET PARTS SECTION C-1 3/2002
THIS PAGE INTENTIONALLY LEFT BLANK C-2 3/2002
READING A PARTS LIST I ITEM NUMBER is found in two locations: A. It is on the drawing plate, and identifies the part and its location; B. The same number is in the parts lists and ties the two together. II PART NUMBER is the part number that has been assigned to a specific part by Vendo, for easier identification. III QUANTITY REQUIRED relates to the amount required of a part, or will be indicated by “A/R” (as required) to attach it to another part.
Hardware List PART NO. DESCRIPTION PICTORIAL A V800762 #8 X 5/16" TAPPING SCREW ...................................... B V802139 #8 X 5/8" TAPPING SCREW C V800586 #8 X 3/8" TAPPING SCREW W / LOCK WASHER D V801493 #8 X 1/2" TAPPING SCREW (FOR PLASTIC) ................. E V801475 #8 X 1/2" TAPPING SCREW ..................................... F V801421 #10 X 5/16" TAPPING SCREW G V800570 #10 X 3/8" TAPPING SCREW .....................................
................................................ T V800267 1/4" X 3/8" U V800956 #8 NUT W / LOCK WASHER .......................................... V V800952 #10 NUT W / LOCK WASHER ................................... ............................................................. W V802111 #10 HEX NUT X V802113 #10 LOCK NUT W / NYLON INSERT .......................... Y V800959 1/4" NUT W / LOCK WASHER .................................... Z 387925 1/4" LOCK NUT W / NYLON INSERT ............
C-6 3/2002
V-MAX INNER DOOR ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 ~ ~ ~ ~ ~ ~ ~ MODEL NUMBER GIV 576 QTY PART NO. PART NO. REQ INNER DOOR ASSEMBLY (FOAMED) 1 134302-54 134302-53 PROD. RETAINER UPPER 1 1120633-4 1117937 HINGE - FEMALE 2 1121286 1121286 PROD.
1 S Y P 22 AA AD 23 19 17 AC 15 P 24 P 20 K 21 29 28 P 18 16 14 27 13 K 2 32 12 P 3 30 11 26 K 5 25 6 K 10 9 8 AM 4 31 7 C-8 3/2002 B
V-MAX CABINET ASSEMBLY ITEM NO.
1 8 3 9 2 F 4 J 5 J 6 7 C-10 3/2002
V-MAX STACK ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 MODEL NUMBER QTY REQ STACK CHASSIS ASSEMBLY 1 MECH COVER 1 BACK SPACER ASSEMBLY 10 HOOK RACK RETAINER 2 LOADING RACK / PRODUCT 1 RETAINER BRKT - LOADING RACK 3 MOTOR HARNESS 1 HANGER -TOP 1 HANGER - BOTTOM 1 DESCRIPTION GIV PART NO. 576 PART NO 720 PART NO. 840 PART NO.
28 13 29 11 8 28 9 10 6 12 15 29 16 7 17 13 5 12 11 4 I 18 14 1 3 2 20 26 27 21 25 19 22 22 24 23 C-12 3/2002
V-MAX STACK ASSEMBLY ITEM NO.
I 10 14 A E 1 O I I 5 2 31 32 C 8 29 9 I 7 24 15 6 3 I C 23 5 11 28 J 22 4 L 34 7 33 MODEL 576 13 21 20 N 12 16 35 27 19 36 26 L 30 18 17 25 C-14 3/2002
V-MAX REFRIGERATION ASSEMBLY ITEM NO.
1 2 3 9 K 8 H 6 H H 5 7 10 C-16 3/2002
V-MAX AIR DAM ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 DESCRIPTION POWER SWITCH 0.8 AMP FUSE FUSE HOLDER RAIN CURTAIN RELAY - REFRIGERATION RELAY - LIGHT TRANSFORMER PANEL - AIR DAM LEFT HARNESS - POWER HARNESS - RELAYS AND TRANSFORMER C-17 QTY REQ 1 1 1 1 1 1 1 1 1 1 PART NO. 576 1084546 1053864 387966 1121660 1079724 1089333 1111201 1117783 1110864 1078732 PART NO.
C-18 3/2002
NOTES C-19 3/2002
PARTS SECTION PEPSI PPC-1 9/2002
AE 19 4 2 K 21 Y R 3 17 U 16 U 13 U 15 U 18 20 23 11 12 F 22 14 4 5 10 K 6 U 7 8 K D 9 PPC-2 U 9/2002
V-MAX PEPSI MAIN DOOR ITEM NO.
1 2 21 F K 3 H 4 5 6 79" T-8 LIGHTS CONFIGURATION H 18 72" T-8 LIGHTS CONFIGURATION 24 18 24 23 17 K F 23 7 25 8 31 25 31 K 12 D 13 F 11 9 10 14 K 21 25 11 15 K 25 16 20 20 21 26 19 19 18 K 13 13 PPC-4 18 K 9/2002
V-MAX PEPSI MAIN DOOR ITEM NO. 1 ~ 2 3 4 5 6 7 8 9 10 11 ~ 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ~ 26 27 28 29 30 31 DESCRIPTION DOOR WELD ASSEMBLY - 72” DOOR WELD ASSEMBLY - 79” HINGE - INNER DOOR MOUNTING BRACKET - CONTROLLER STAND OFF PCBA VEC 9.
13 12 15 14 U 10 11 U 9 8 7 U 6 Y 4 1 3 5 D 2 16 17 PPC-6 9/2002
V-MAX PEPSI SELECTION PANEL ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 DESCRIPTION SELECTION PANEL ASSY. BUTTON SELECTION LEAF SPRING SELECTION PANEL SELECTION HARNESS - 10-SELECT DISPLAY HARNESS BUTTON - COIN RETURN GUIDE PLATE - COIN INSERT/RETURN LENS - DISPLAY PCB - DIGITAL DISPLAY - ELECTRONIC COIN CHUTE ASSEMBLY COIN CHUTE COVER CHUTE PLATE - COIN INSERT SECURITY PLATE - COIN INSERT SWITCH MOUNT SELECTION SWITCH PPC-7 QTY REQ 1 10 20 1 1 1 1 1 1 1 1 1 1 1 1 1 10 PART NO.
13 E 15 AB D 14 13 16 11 12 6 9 8 10 1 S Y 17 1 7 6 5 4 3 2 PPC-8 9/2002
V-MAX PEPSI LOCK ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DESCRIPTION LOCK ASSEMBLY - QUICKER LOCK T-HANDLE PIN - STUD LOCK STUD - QUICKER LOCK SPRING E-RING RETAINER HEX WASHER SPRING - HEAVY FLAT WASHER FLANGE WASHER ½ VAPOR SEAL BEARING LEVER – COIN RETURN CRANK – COIN RETURN LEVER PIVOT BRACKET – COIN RETURN SPRING – COIN RETURN LEVER LOCK STUD COVER PPC-9 QTY REQ 1 1 1 1 1 3 1 1 1 1 2 1 2 1 1 1 1 1 PART NO.
NOTES PPC-10
ROBO - DOOR PEPSI RB-1 9/2002
1 AE 4 11 10 9 R Y 2 R 8 Y 7 14 12 D 3 4 6 5 U 13 S RB-2 9/2002
V-MAX PEPSI ROBO DOOR ITEM NO. 1* 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION OUTER DOOR - 10-SELECT SIGN FACE DECAL EYELET TRIM BUSHING FLAT WASHER - BOTTOM COIN CUP ASSEMBLY LOCK COVER ASSEMBLY DBV BEZEL - OPTIONAL DOOR GUARD DOOR WELD RAIN GUARD LEXAN PANEL - 10-SELECT HOPPER GUARD DBV PLUG MODEL NUMBER QTY REQ 1 1 1 2 2 1 1 2 1 1 1 1 1 2 720 PART NO. 1112619-11 ** 387125 388094 V801491 1079546 2006724 2006626 1122152 1121230 2000848 1086902 1075708 1037552 840 PART NO.
1 2 F 3 H 4 5 6 H 20 K 7 19 K F 8 18 K 11 D 17 12 F 9 10 13 K AB 21 14 K 16 15 26 22 R 25 K Y 23 24 12 RB-4 9/2002
V-MAX PEPSI ROBO DOOR ITEM NO. 1 ~ 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 DESCRIPTION DOOR WELD - 72” DOOR WELD - 79” HINGE - INNER DOOR, MALE MOUNTING BRACKET - CONTROLLER STAND OFF PCBA VEC 9.
21 24 23 20 U 22 18 U 17 19 U 16 15 14 2 U 3 4 11 13 12 1 10 7 8 9 6 5 RB-6 9/2002
V-MAX PEPSI ROBO DOOR SELECTION PANEL ITEM NO.
NOTES RB-8 9/2002
PARTS SECTION MINI V-MAX PEPSI 576 SPC-1 9/2002
1 4 K 16 AE 2 12 15 R U Y 3 14 U 12 U 13 19 21 20 K 6 11 10 U 4 5 9 K 17 7 D 8 SPC-2 U 9/2002
MINI V-MAX PEPSI MAIN DOOR ITEM NO. *1 2 **3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 MODEL NUMBER DESCRIPTION REQ.
1 2 F 22 3 H 4 5 6 H 27 17 K 28 F 7 8 25 29 24 K 12 23 D 13 F 9 11 K 25 10 14 15 K 16 20 21 26 19 18 K 13 SPC-4 9/2002
MINI V-MAX PEPSI MAIN DOOR ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ~ 26 27 28 29 30 31 DESCRIPTION DOOR WELD - 72” HINGE - INNER DOOR, MALE MOUNTING BRACKET - CONTROLLER STAND OFF PCBA VEC 9.
13 15 14 12 U 10 11 U 9 8 7 U 6 Y 4 1 D 5 3 2 16 17 SPC-6 9/2002
MINI V-MAX PEPSI SELECTION PANEL ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 DESCRIPTION SELECTION PANEL ASSEMBLY SELECTION BUTTON LEAF SPRING SELECTION PANEL SELECTION HARNESS - 8-SELECT DISPLAY HARNESS BUTTON - COIN RETURN GUIDE PLATE - COIN INSERT/RETURN LENS - DISPLAY PCB - DIGITAL DISPLAY - ELECTRONIC COIN CHUTE ASSEMBLY COIN CHUTE COVER CHUTE PLATE - COIN INSERT SECURITY PLATE - COIN INSERT SWITCH MOUNT SELECTION SWITCH SPC-7 REQ. PART NO.
16 E 14 AB D 13 12 15 12 11 6 9 8 10 1 S Y 17 1 7 6 5 4 3 2 SPC-8 9/2002
MINI V-MAX PEPSI LOCK ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 DESCRIPTION LOCK ASSEMBLY - QUICKER LOCK T-HANDLE PIN - STUD LOCK STUD - QUICKER LOCK SPRING E-RING RETAINER HEX WASHER SPRING - HEAVY FLAT WASHER FLANGE VAPOR SEAL WASHER ½ LEVER - COIN RETURN CRANK - COIN RETURN LEVER PIVOT BRACKET - COIN RETURN BEARING SPRING - COIN RETURN LEVER SPC-9 REQ. PART NO.
NOTES SPC-10 9/2002
PARTS SECTION GAS ISLAND VENDOR GIV-1 4/2002
1 4 2 AE 14 K Y R 3 13 17 10 U 12 U 15 6 F 16 11 4 5 9 F 6 U 7 8 K D GIV-2 18 4/2002
V-MAX OUTER DOOR (CURVED) ITEM NO. *1 2 **3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 MODEL NUMBER DESCRIPTION QTY REQ OUTER DOOR ASSEMBLY 1 SIGN CAP - TOP 1 SIGN FACE 1 BUSHING HINGE TOP AND BOTTOM 2 FLAT WASHER - BOTTOM 2 SIGN TRIM – LEFT/RIGHT 1 SIGN CAP - BOTTOM 1 EYELET TRIM 1 COIN RETURN CUP 1 DBV PLUG PLATE 1 DRAIN TUBE 1 WATER COLLECTION PLATE 1 DOOR GUARD 1 RAIN GUARD 1 LOCK ASSEMBLY (REFER TO PG. GIV-6 - GIV-7) 1 SELECTION PANEL (REFER TO PG.
1 2 20 F K 3 H 4 5 6 24 H 22 9 F K 21 12 23 16 K K 7 10 8 25 D 11 AE 1 12 26 19 K 13 18 14 27 F 17 15 16 K 11 GIV-4 4/2002 K
V-MAX OUTER DOOR CURVED (CONTINUED) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESCRIPTION DOOR WELD - 72” HINGE - INNER DOOR, MALE MOUNTING BRACKET - CONTROLLER STAND OFF PCBA VEC 9.
11 12 6 10 8 9 1 13 1 7 6 5 4 3 2 GIV-6 4/2002 S Y
V-MAX LOCK ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 DESCRIPTION LOCK ASSEMBLY - QUICKER LOCK T-HANDLE PIN - STUD LOCK STUD - QUICKER LOCK SPRING E-RING RETAINER HEX WASHER SPRING - HEAVY FLANGE FLAT WASHER FLAT WASHER ½” VAPOR SEAL T-HANDLE PLATE GIV-7 QTY REQ 1 1 1 1 1 3 1 1 1 1 2 1 1 PART NO.
5 6 AB D 7 5 E 4 8 11 3 2 10 U 1 12 9 13 14 15 U 16 GIV-8 U
V-MAX COIN INSERT ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 DESCRIPTION DECAL, COIN INSERT, GIV PLATE – COIN INSERT SECURITY PLATE - COIN INSERT PIVOT BRACKET - COIN RETURN BUSHING CRANK - COIN RETURN LEVER LEVER - COIN RETURN SPRING - COIN RETURN CRANK COIN CHUTE ASSEMBLY COIN CHUTE COVER CHUTE PCB - DIGITAL DISPLAY - ELECTRONIC LENS - DISPLAY GUIDE PLATE - COIN INSERT/RETURN BUTTON - COIN RETURN DISPLAY HARNESS GIV-9 QTY REQ 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 PART NO.
2 3 4 11 12 1 10 7 8 9 6 5 GIV-10
V-MAX SELECTION PANEL ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION SELECTION PANEL ASSEMBLY SELECTION WINDOW ASSEMBLY SELECTION WINDOW SELECTION WINDOW - BACK SELECTION BUTTON ASSEMBLY SELECTION BUTTON SPRING - SELECTION BUTTON HOUSING SELECTION SWITCH SOLD OUT PLUG SELECTION PANEL - 10 SELECT SELECTION HARNESS - 10 SELECT GIV-11 QTY REQ 1 1 10 10 10 10 10 10 10 10 1 1 PART NO.
3 4 2 K 8 6 7 5 AG AH AI 1 GIV-12 P
V-MAX MOUNTING PEDESTAL ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 DESCRIPTION PEDESTAL SAFETY SCREEN LABEL - ON/OFF GROMMET PLASTIC PLUG, 1” (NOT ALL PLUGS SHOWN) PLASTIC PLUG, .75” PLASTIC PLUG, .56” (NOT ALL PLUGS SHOWN PANEL, GIV BASE GIV-13 QTY REQ 1 1 1 1 3 1 3 1 PART NO.
3 2 C 1 GIV-14
V-MAX SWITCH MOUNT ASSEMBLY ITEM NO. 1 2 3 4 DESCRIPTION SWITCH BOX ASSEMBLY SWITCH BRACKET SERVICE CORD – W/O PLUG SERVICE CORD W/PLUG (NOT PICTURED) GIV-15 QTY REQ 1 1 1 1 110V PART NO.
NOTES GIV-16
MAINTENANCE SECTION M-1 3/2002
MAINTENANCE The following section is a basic guide for general maintenance and servicing of the vendor. This section is divided into three parts: (I) Preventative Maintenance, (II) Lubrication Guide, and (III) Care and Cleaning. I. PREVENTATIVE MAINTENANCE SUGGESTIONS: Whenever a vendor is visited on its site, the following service should be performed. Preventative maintenance will help prevent future problems with the vendor. A. B. C. D. E. F. G. H. I. J. K. L. M. II.
III. CARE AND CLEANING DO NOT USE WATER JET FOR CLEANING. AVOID USING WATER OR ANY OTHER LIQUIDS NEAR ELECTRONIC COMPONENTS A. GENERAL PROCEDURE (painted metal areas) Wash vendor with soap and water. The exterior may be waxed with any good automobile wax. B. FRESH PAINT SPLASHES, GREASE, GLAZING COMPOUND REMOVAL Before drying, these elements may be removed by rubbing lightly with grade “A” Naptha (or equivalent grade solvent). After removal, use general cleaning procedure (listed above in A). C.
REFRIGERATION OPERATION The refrigeration operation section is divided into three areas: Basic Refrigeration Principle, Detailed Vending Machine Refrigeration Cycle, and Parts Description. BASIC REFRIGERATION PRINCIPLE What a refrigeration system really accomplishes is the transfer of heat. A refrigeration system removes the excess heat from a refrigerated area and then transfers it to a condenser where it is dissipated. As heat is removed, the refrigerated area cools.
DETAILED REFRIGERATION CYCLE The following is a detailed refrigeration cycle as it applies to the refrigeration system installed in Vendo equipment. (Refer to the flow chart in Figure 1.) As the air temperature in the cabinet rises, the electronic temperature sensor reports the air temperature to the electronic controller. The electronic controller actuates the refrigeration control relay which turns on both the compressor and condenser fan motor.
COMPRESSOR SUCTION DISCHARGE HIGH PRESSURE SIDE LOW PRESSURE ACCUMULATOR VAPOR VAPOR EVAPORATOR 110 CONDENSER 50 EVAPORATOR FAN F R O N T CONDENSER FAN LIQUID LIQUID CAPILLARY RESTRICTION TUBE DRIER FIGURE 1 M-6 3/2002
REFRIGERATION PARTS DESCRIPTION The compressor, condenser, drier, capillary tube, evaporator, and accumulator are part of a sealed system (refer to Figure 2). These items are not available separately. COMPRESSOR The compressor takes in low pressure vapor and compresses it, increasing both the pressure and the temperature. The hot high pressure gas is forced out to the condenser. The compressor and the motor that drives the compressor are sealed inside a housing.
TEMPERATURE SENSOR EVAPORATOR ACCUMULATOR EVAPORATOR FAN ASSEMBLY CONDENSER COMPRESSOR REFRIGERATION CONTROL RELAY CAPILLARY TUBE CONDENSER FAN ASSEMBLY STARTING RELAY AND CAPACITOR FIGURE 2 M-8 3/2002
The parts listed below are not part of the sealed refrigeration system and are available separately. START CAPACITOR - P/N: 1112805 The start capacitor is used to increase power during the start. This additional power will help get the compressor running in case there is any back pressure. STARTING RELAY – INCLUDED IN ASSEMBLY P/N 513506066 The starting relay is mounted in the terminal box on the outside of the compressor under the housing.
NOTES M-10 3/2002
