CHROMOPHARE® D 650 , D 530 , D 500 D 650, D 530, D 500 Service Manual (E) Single Light and Combination Light
CONTENS PAGE 1. General 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Introduction Manufacturer’s notes General information Notes on product responsibility Incoming inspection CE certification Maintenance 2. Commissioning 2.1 2.2 2.3 2.4 2.5 3. Range of application Safety information’s Installation Visual and performance check Cleaning, sterilization, disinfection 6 7 7 7 7 8 8 9 - 10 9 9 9 9 10 Operation 11 - 25 3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.2 3.2.1 3.2.1.1 3.2.1.2 3.2.1.3 3.2.2 3.2.
CONTENS PAGE 4. Technical Data 22 - 29 4.1 4.2 4.3 4.4 22 24 26 28 CHROMOPHARE® D 650plus CHROMOPHARE® D 530plus, D 500plus CHROMOPHARE® D 650 CHROMOPHARE® D 530, D 500 - 23 - 25 - 27 - 29 5. Serial no. identification 30 6. Spare Part List 30 - 34 6.1 6.2 30 - 32 33 - 34 7. CHROMOPHARE® D 650plus, D 650 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformers 35 - 39 7.
CONTENS PAGE 10. Adjustment of weight compensation on the spring arm 10.1 10.2 10.3 CHROMOPHARE® D 650plus, D 650 (classic cardanic) CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 (classic cardanic) CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 (flat cardanic) 67 - 68 67 67 68 11. Adjustment of height movement on the spring arm 68 12. Brake adjustments 69 - 70 13. Maintenance program 71 14. Wiring diagrams 72 - 95 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 14.10 14.11 14.
CONTENS 14.21 14.22 14.23 14.24 PAGE CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500 Transformers and emergency relays mounted on the ceiling tube CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500 Power supplies mounted in a cut-out cabinet CHROMOPHARE® D 530plus/530plus, D 530/530 Control units in power box mounted separately from the OR-Light.
1. GENERAL 1.1 Introduction The CHROMOPHARE® D 650plus, D 530plus and D 500plus consists of a swivel arm support, a lamp housing and a flange tube. The lamp housing is fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be rotated, swivelled and tilted in any direction. The height is adjusted via the 360° rotating vertical spring arm. The spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm.
1.2 Manufacturer’s notes The manufacturer of the products specified in the service manual is BERCHTOLD GmbH & Co. KG Ludwigstaler Straße 25 Postfach 4052 D-78505 Tuttlingen Internet: www.BERCHTOLD.de e-mail: Info@BERCHTOLD.de Tel. (+49) 7461 / 181-0 Fax (+49) 7461 / 181-200 1.3 General information • This user’s manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all times.
1.6 EC Certification The equipment complies with the requirements of the EC guideline regarding medical products, 93/42/EEC as well as the UL guidelines. 1.7 Maintenance The CHROMOPHARE® lights should be serviced once a year (maintenance contract). The Maintenance constist the steps as listed in the range of maintenance page 71. 2. COMMISSIONING 2.1 Range of application (purpose) The CHROMOPHARE® light is a medical light for use in hospital treatment rooms.
• Collision of the supporting arms and lamp housings should to be avoided. A severe collision could result in lights being damaged or parts knocked off and falling into the surgical area. 2.3 Installation Mounting and installation of the CHROMOPHARE® lights must be in accordance with BERCHTOLD’s “Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by installation companies authorized by BERCHTOLD.
2.5 Cleaning, sterilization, disinfection • All parts of the CHROMOPHARE® light can be cleaned with standard commercial cleaners on all exterior surfaces including the control unit, and disinfected with the disinfectants normally used in surgical areas. • Cleaning, disinfectant and sterilization of the sterilizable handles. The sterilizable handles are made of heat-proof, impact-resistant plastic. They can be cleaned with mild alkaline cleaners without active chlorine.
3. OPERATION 3.1 Components 3.1.1 CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic) 1 2 3 4 5 6 Ceiling cover Flange tube dia. 125 mm Horizontal swivel arm Vertical spring arm Vertical gimbal joint Horizontal gimbal joint 7 8 9 10 11 12 Lamp housing hood Lamp frame Light emission lens Sterilizable hand grip sleeves Rail (encircling hand grip) Control unit 3.1.2 CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic) 1 2 3 4 5 6 Ceiling cover Flange tube dia.
3.1.3 CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic) 1 2 3 4 5 6 Ceiling cover Flange tube dia. 125 mm Horizontal swivel arm Vertical spring arm Vertical gimbal joint Horizontal gimbal joint 7 8 9 10 11 12 Lamp housing hood Lamp frame Light emission lens Sterilizable hand grip sleeves Rail (encircling hand grip) Control unit 3.1.4 CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic) 1 2 3 4 5 6 12 Ceiling cover Flange tube dia.
3.1.5 CHROMOPHARE® D 500plus, D 500 (classic cardanic) 1 2 3 4 5 6 7 8 9 10 11 12 Ceiling cover Flange tube dia. 65 mm Horizontal swivel arm Vertical spring arm Vertical gimbal joint Horizontal gimbal joint Lamp housing hood Lamp frame Light emission lens Sterilizable hand grip sleeves On/Off switch Yellow indicator light reserve bulb 3.1.4 CHROMOPHARE® D 500plus, D 500 (flat cardanic) 1 2 3 4 5 6 7 8 9 10 11 Ceiling cover Flange tube dia.
3.2 Notes on operation 3.2.1 Setting the control unit functions 3.2.1.
4 By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum value. Repeated short presses decrease the illuminance in steps. 5 If the indicator light shows red, there is a fault in the control unit electronics 6 Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off and the surround lighting is switched on 7 Only with the EndoLite® option.
3.2.1.
7 Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off and the surgical area lighting is switched on again. 3.2.1.
3.2.2 Adjusting the field size with the centre hand grip By turning the sterilizable centre hand grip the size of the light field is changed. By turning the hand grip in the clockwise direction the light field is enlarged, by turning anti-clockwise the light field is reduced. The surgeon must perform the optimum field setting himself in accordance with the size of the operation opening. There is an optimum contrast when the field size is set approx.
3.2.6 Light field plotting model LFN (option only D 650plus, D 650) The CHROMOPHARE® D 650plus und D 650 can be ordered with an LFN light field plotter as an option. The light field plotter is an electronic control system, which moves the lamps by electric motor. An infrared beam which is reflected by a reflector disk controls the light field plotter.
3.4 Systemvarianten The CHROMOPHARE® generation D is available in the following system variants: 1. 2. 3. 4. 5. 6. 7. 8.
Switch off the lighting system and let it cool down (risk of burning). During replacement of the lamps the patient must not be touched as it is possible to come into contact with parts under tension. Release and remove sterilizable handle. Unscrew the knurled screw on the underside of the light by turning anti-clockwise. Pull out the whole light system at the hand grip. Remove a faulty halogen lamp.
4. TECHNICAL DATA 4.1 CHROMOPHARE® D 650plus Light technical data D 650plus Reflector system Colour temperature Intensity Ec at 1 m [klx] Intensity control [klx] Total radiant power at max intensity Polygon reflector 4500 K 3600 K 130 150 70 - 130 70 - 150 485 W/m2 555 W/m2 Total radiant power/intensity Ec [mW/m2lux] 3,7 Colour rendering index Ra 94 Light field diameter 15 – 28 cm 15 – 28 cm d10 Light field dia. at 10% of max intensity 15 cm 15 cm d50 Light field dia.
Dimensions Diameter of light body D 650plus 65 cm Diameter of Polygon Reflectors 58,5 cm Light emission surface (glass surface) 2370 cm2 Max. swivel radius 237 cm Lowest position of light body 128 cm Highest position of light body 226 cm Clearance (single light) 200 cm at 265 cm finished ceiling Weight / Torque Weight with transformer Max.
4.2 CHROMOPHARE® D 530plus, D 500plus Light technical data D 530plus Reflector system Colour temperature Intensity Ec at 1 m [klx] Intensity control [klx] Total radiant power at max intensity D 500plus Polygon reflector 4500plus K 3600 K 4500plus K 3600 K 110 140 90 115 55 - 110 70 - 140 410 W/m2 518 W/m2 no 336 W/m2 Total radiant power/intensity Ec [mW/m2lux] 3,7 Colour rendering index Ra 94 Light field diameter 426 W/m2 15 – 25 cm 17 cm d10 Light field dia.
Dimensions Diameter of light body D 530plus D 500plus 52 cm Diameter of Polygon Reflectors 45,5 cm Light emission surface (glass surface) 1374 cm2 Max. swivel radius 231 cm Lowest position of light body 130 cm Highest position of light body 219 cm Clearance (single light) 200 cm at 245 cm finished ceiling Weight / Torque Weight with. transformer Max.
4.3 CHROMOPHARE® D 650 Light technical data D 650 Reflector system Colour temperature Intensity Ec at 1 m [klx] Intensity control [klx] Polygon reflector 4500 K 3600 K 140 140 70 - 140 70 - 140 Total radiant power at max intensity 520 W/m2 Total radiant power/intensity Ec [mW/m2lux] 3,7 Colour rendering index Ra 94 Light field diameter 20 – 32 cm 17 – 30 cm d10 Light field dia. at 10% of max intensity 20 cm 17 cm d50 Light field dia.
General data Halogen bulb Order no. Life time of halogen bulb Automatic switch over to reserve bulb D 650 22,8 V / 250 W CZ 907-22 22,8 V / 150 W CZ 908-22 1000 h yes Dimensions Diameter of light body 65 cm Diameter of Polygon Reflectors 58,5 cm Light emission surface (glass surface) 2370 cm2 Max.
4.4 CHROMOPHARE® D 530, D 500 Light technical data D 530 D 500 Reflector system Colour temperature Intensity Ec at 1 m [klx] Intensity control [klx] Total radiant power at max intensity Polygon reflector 4500 K 3600 K 4500 K 110 90 55 - 110 no 410 W/m2 336 W/m2 Total radiant power/intensity Ec [mW/m2lux] 3,7 Colour rendering index Ra 94 Light field diameter 3600 K 17 – 28 cm 17 cm d10 Light field dia. at 10% of max intensity 17 cm 17 cm d50 Light field dia.
General data D 530 D 500 Halogen bulb at colour temperature 4500 K Order no. 22,8 V / 150 W CZ 908-22 Halogen bulb at colour temperature 3600 K Order no. 22,8 V / 110 W CZ 905-22 Life time of halogen bulb Automatic switch over to reserve bulb 1000 h yes Dimensions Diameter of light body 52 cm Diameter of Polygon Reflectors 45,5 cm Light emission surface (glass surface) 1374 cm2 Max.
5. SERIAL NO. IDENTIFICATION Type plate (A) 1 Version number 2 Variant 3 Manufacturing year 4 Serial number 6. SPARE PART LIST 6.
Description Part no.
Description Picture on page O-ring 64203 49 Cover 62418 49 / 50 Connection board for Standard 64162 49 Holder for bulb with connecting cables 64146 49 Housing for touch control board for Standard 62407 50 Touch control board with foil for Standard 68823 50 Touch control board with foil for Standard with EndoLite® 68824 51 Reserve bulb switch over circuit board without EndoLite® 65610 51 Focusing mechanism for LFN and LFN with EndoLite®, without halogen bulb 64673 52 IR-module 6
6.2 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Description Part no.
Description Part no.
7. TRANSFORMERS 7.
Primary terminal main voltage Secondary terminal Trafo CB 502-42 or CB 505-42 100 V 120 V approx. A.C. voltage at filtering board input approx. D.C. voltage at filtering board output A.C. [V] D.C. [V] 127 V Trafo CB 502-40 or CB 505-40 220 V 230 V 240 V 1/5 1/6 1/7 8/9 21.5 24.0 2/5 2/6 2/7 8/9 22.0 24.6 3/5 3/6 3/7 8/9 22.5 25.1 1/5 1/6 1/7 8 / 10 23.5 26.3 2/5 2/6 2/7 8 / 10 24.0 26.8 3/5 3/6 3/7 8 / 10 24.5 27.4 1/5 1/6 1/7 8 / 11 25.0 28.
7.2 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 530, D 500 Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to ceiling tube 20 m CB 502-32 Transformer mounted on flange tube 220/230 V/240 VA CB 505-32 Transformer mounted separately 220/230 V/240 VA CB 502-30 Transformer mounted on flange tube 100/120/127 V/240 VA CB 505-30 Transformer mounted separately 100/120/127 V/240 VA How to proceed the transformer adjustment (with topped filtering board): 1.
Primary terminal main voltage Secondary terminal Trafo CB 502-30 or CB 505-30 100 V 120 V approx. A.C. voltage at filtering board input approx. D.C. voltage at filtering board output A.C. [V] D.C. [V] 127 V Trafo CB 502-32 or CB 505-32 220 V 230 V 240 V 1/4 1/5 1/6 7/8 21.0 24.0 2/4 2/5 2/6 7/8 21.5 24.6 3/4 3/5 3/6 7/8 22.0 25.1 1/4 1/5 1/6 7/9 23.0 26.3 2/4 2/5 2/6 7/9 23.5 26.8 3/4 3/5 3/6 7/9 24.0 27.4 1/4 1/5 1/6 7 / 10 24.5 28.
Drilling measurements mounting plate - supply unit Planting depth min 200 mm CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 39
8. GRAPHIC SPARE PART DESCRIPTION 8.1 CHROMOPHARE® generation D complete Filtering board, part no. 65606 Note! Due to the EMV conditions, the filtering board has generally to be connected and installed as near as possible to the transformer. Please consider that the installed filtering board should be able to eliminate heat through a large surface. 1 AC K9, to emergency relays 2 AC V1 3 AC Transformer input 4 AC V1 5 AC Transformer input 6 AC K9, to emergency relays 7 + V1 8 + out, to light 24 – 27 V D.C.
Reverse polarity protection, part no. 65601 In BERCHTOLD plant, a reverse polarity protection module (part no. 65602) with fixation D 650plus, D 650 is installed on every ceiling tube. If welded central columns are used, the module is installed on the flange. A green LED on the reverse polarity protection module indicates the correct polarity, the presence of voltage as well as the functioning of the reverse polarity protection module.
Light intensity power circuit board, part no. 65604 Attention! No A.C. voltage must be fed into the electronics. A direct supply of A.C. voltage always destroys the light electronics. If only A.C. voltage is available, the filtering board (part no. 65606) has always to be preconnected to the light electronics. If only D.C. voltage is available, preconnecting of the filtering board is not necessary. If A.C. voltage (main supply) and D.C.
1 5 x Hexagon socket countersunk head screw, part no. 284, minimal torque 23 Nm 8 2 x cross recessed countersunk head screw, part no. 235 2 Locking pin, part no. 64174 9 Male sliding contact, part no. 65241 3 Sliding contact, part no. 64186 10 Female sliding contact, part no. 20002 4 Brake screw, part no. 38821 11 Brake screw, part no. 64103 5 Cross recessed oval-head screw, part no. 277 and distance sleeve, part no. 64783 12 Cross recessed oval-head screw, part no. 45396 6 Cover, part no.
1 Brake screw, part no. 42805 2 Security screw, part no. 43009 1 Security screw, part no. 43009 2 Brake screw, part no. 42803 3 Ejot screw, part no. 64669 1 Hood D 650plus, D 650, part no. 64101 Hood D 530plus, D 500plus, D 530, D 500 part no. 66333 2 Sealing rubber D 650plus, D 650, part no. 64677 Sealing rubber D 530plus, D 500plus, D 530 D 500, part no. 66452 3 Screw, part no. 64235 4 Indication lamp, yellow, with cable and connector part no. 65637 5 Cover D650plus, D 530plus D 650, D 530, part no.
Test adapter for check of the halogen bulb supply voltage and check of the switch over function to reserve bulb part no. 50574 Wiring harness, from electronic to reflector connector, part no. 65769 1 Screw, part no. 68071 2 Brake screw M5x5, part no. 68072 3 Countersunk head screw M3x12, part no. 68073 Front part for touch control board, part no.
1 Bumper left, part no. 66320 2 Bumper right, part no. 66319 Security lock – spring balanced arm, part no. 20010 8.2 CHROMOPHARE® D 650plus, D 650 1 Protection bush, part no. 20011 2 Washer, part no. 24197 3 Screw, part no. 11656 4 Security lock – spring balanced arm, (not visible) part no.
1 Guiding rod, with pressed socket for banana plug dia. 4 mm part no. 64778 Filter glass assembly D 650plus, part no 68618 Filter glass assembly D 650, part no. 64157 D.C. motor with cable and connector, mounted in the focusing mechanism, part no.
Control circuit board for centre positioning of main bulb, part no.
8.3 CHROMOPHARE® D 650plus, D 650 version Standard and EndoLite® Focusing mechanism for Standard and EndoLite® without halogen bulbs, part no. 64163 1 Guiding screw, part no. 64152 2 O-ring, part no. 64203 3 Cover, part no. 62418 4 Connection board Standard, part no. 64162 5 Holder for bulb with connecting cables without halogen bulbs, part no. 64146 Connection board Standard, part no.
Cover, part no. 62418 8.4 CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 Housing for touch control board, part no. 62407 Touch control board with foil for Standard, part no.
Touch control board with foil for Standard with EndoLite® part no. 68824 8.5 CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 version Standard without EndoLite® Reserve bulb switch over circuit board without EndoLite® (mounted in the light body) part no.
8.6 CHROMOPHARE® D 650plus, D 650 version light field plotting model LFN Focusing mechanism for LFN and LFN with EndoLite® without halogen bulbs, part no. 64673 1 Holder for bulb with connecting cables without halogen bulbs, part no. 64146 2 IR-module, part no. 65643 3 Pressure spring, part no. 45173 4 Cover, part no. 64194 5 connection board for LFN, part no. 64197 6 D.C. motor, part no. 67998 Connection board for LFN or CCD, part no.
Cover, part no. 64194 IR-module, part no. 65643 Motor for LFN, part no.
1 Gearwheel, part no. 54849 2 Ring for sliding clutch, part no. 54809 LFN control, part no. 65608 Housing for touch control board for LFN and LFN with EndoLite® part no. 62401 Touch control board with foil for LFN part no.
Touch control board with foil for LFN with EndoLite® part no. 68826 8.7 CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 version with EndoLite® EndoLite®, spare bulb 12V/20W, with glass disc and reflector, part no. CZ 960-12 Reserve bulb switch over circuit board with EndoLite® (mounted in the light body) part no.
A to EndoLite®, max. 11,0 V A.C. / D.C. 8.8 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 1 Protection bush, part no. 20011 2 Washer, part no. 24197 3 Screw, part no. 11656 4 Security lock – spring balanced arm, (not visible) part no. 20010 Security lock – spring balanced arm, part no.
1 D 530plus, D 530: Guiding rod, with pressed socket for banana plug dia. 4 mm part no. 66406 D 500plus, D 500: Guiding rod, with pressed socket for banana plug dia. 4 mm part no. 66405 D 530plus, D 530: filter glass assembly, part no. 66409 D 500plus, D 500: filter glass assembly, part no.
8.9 CHROMOPHARE® D 530plus, D 530 version Standard and EndoLite® Focusing mechanism for Standard and EndoLite® without halogen bulbs, part no.66421 1 Holder for bulb, part no. 64146 2 Screw, lower stop, part no. 66422 3 Screw, upper stop, part no. 66423 4 Cover, part no. 62418 5 Knurled screw, part no. 64142 6 O-ring, part no. 64203 Connection board for Standard, part no.
8.10 CHROMOPHARE® D 500plus, D 500 version Standard Focusing mechanism for Standard without halogen bulbs, part no. 66419 1 Holder for bulb, part no. 64146 2 Cover, part no. 64418 3 Knurled screw, part no. 64142 4 O-ring, part no. 64203 Focusing mechanism D 500plus, D 500 1 Threaded rod, part no.
Connection board for Standard, part no. 64162 HL = Main bulb RL = Reserve bulb HL/RL = Main and reserve bulb 1 Touch control board for D 500plus, D 500, part no. 66417 2 Housing for touch control board for D 500plus, D 500, part no. 66416 3 Countersunk-head screw M3x16, part no. 103 Circuit board On/Off for D 500plus, D 500, part no.
9. TEST AND ADJUSTMENT POINTS 9.1 Test points CHROMOPHARE® D 650 TP 1 Terminal block 24 V D.C. loaded, tolerance + 1.5 / - 0.3 V TP 2 Sliding contact 24 V D.C. loaded, tolerance + 1.5 / - 0.3 V TP 3 Sliding ring 23.8 V D.C. loaded, tolerance + 1.5 / - 0.3 V TP 4 Sliding ring 23.6 V D.C. unloaded, tolerance + 1.5 / - 0.3 V TP 5 Cable connectors input X1/2 to X1/4 22.6 V A.C. / D.C., tolerance + 1.5 / - 0.3 V TP 6 Main bulb between cable 8 and 6 max. 22.0 V A.C. / D.C. RMS, tolerance + 0.
9.3.1 CHROMOPHARE® D 650plus, D 650 (classic cardanic) 9.3.2 CHROMOPHARE® D 650plus, D 650 (flat cardanic) B Brake screw TP Test points, see page 59 F HB Spring adjustment, see page 65 - 66 Height movement, see page 66 9.3.
9.3.4 CHROMOPHARE® D 650plus/530plus, D 650/530 (flat Kardanik) B Brake screw TP Test points, see page 59 F HB Spring adjustment, see page 65 - 66 Height movement, see page 66 9.3.5 CHROMOPHARE® D 530plus, D 530 (classic cardanic) 9.3.
9.3.7 CHROMOPHARE® D 500plus, D 500 (classic cardanic) 9.3.8 CHROMOPHARE® D 500plus, D 500 (flat cardanic) B Brake screw TP Test points, see page 59 F HB Spring adjustment, see page 65 - 66 Height movement, see page 66 9.3.
9.3.10 CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic) B Brake screw TP Test points, see page 59 F HB Spring adjustment, see page 65 - 66 Height movement, see page 66 9.4 Adjustment points for halogen bulb and EndoLite® bulb voltage (only D 650plus, D 530plus, D 650, D 530) Back side of touch control board Part no. 68823 Part no. 68824 Part no. 68825 Part no. 68826 S1 Switch for Booster-switching. Switch of „on“ for setting the function. (only D 650plus, D 650).
Attention: For correct bulb voltage setting please notice! If the light intensity power circuit board is installed in separate wall box please take also the voltage drop of the cable into consideration. If the terminal voltage under load on the ceiling tube is higher than 24.5 V D.C. (main or supplementary supply), an electronically alignment must be done. The reason for this is an exceeding of the allowed halogen lamp tension (set-point 22.0 V +/- 0.2 V A.C./D.C.
10. ADJUSTMENT OF WEIGHT COMPENSATION ON THE SPRING ARM 10.1 CHROMOPHARE® D 650plus, D 650 (classic cardanic) Remove both screws by using a 2 mm Allen key. Loosen the covers of the spring-balanced support arm. Adjustment: Light head drifts upward: Move the acrobat arm upward or downward as far as the circular nut becomes visible in one of the two windows. Turn this circular nut with a steel pin, diameter 4 mm, in the direction of the minus symbol.
10.3 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 (flat cardanic) Remove the cover plate by using a Phillips screwdriver. Adjustment: Light head drifts upward: Move the acrobat arm upward or downward as far as the circular nut becomes visible in one of the two windows. Turn this circular nut with a steel pin, diameter 4 mm, in the direction of the minus symbol. Light head moves downward: Turn the circular nut in the direction of the plus symbol. 11.
12. BRAKE ADJUSTMENTS Tools required: Slotted screwdriver, large Allen key 3 mm Allen key 2,5 mm The braking effect of the individual joints must be adjusted so that the lamp housing remains in the required position. If a suspension arm of the OP light drifts away, the appropriate brake screw must be tightened. The mobility of the swivel arm can be adjusted with the brake screw (slotted screw).
Cardan joint (flat cardanic) The mobility of the cardan joint can be adjusted with the brake screw. (Allen key 2.
13. MAINTENANCE PROGRAM CHROMOPHARE® light ....................................................... Serial no. ................................ i.O.* n.i.O.* Eliminated Check lamp on/off switch. Check maximum intensity of illumination at a distance of 1 m with small luminous field. Check maximum voltage of the bulb Adjustment of luminosity i.e.
14. WIRING DIAGRAMS 14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
14.
15. POWER REQUIREMENTS 15.1 List of fuse specifications Fuse values to be installed on-site [A] 220 – 240 V Light 110 – 120 V L F1 [A] Battery F2/F3 [A] L F1 [A] Battery F2/F3 [A] D 500plus D 530plus 2 10 4 10 D 650plus 4 16 6,3 16 D 500 D 530 2 10 4 10 D 650 4 16 6,3 16 All fuse slow blow 15.2 List of terminal voltages The terminal voltages specified in table below must be provided on the flanged tube of the CHROMOPHARE® light or the Power Box Ceiling tube Light Power Box A.C.
CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 97
56 791/M-S/B/03.2003 © BERCHTOLD GmbH & Co.KG Reproduction including excerpts, prohibited. Alterations in technology and design reserved. 98 BERCHTOLD GmbH & Co. KG Ludwigstaler Straße 25 Postfach 4052 D-78505 Tuttlingen Internet: http://www.Berchtold.de e-mail: Info@Berchtold.de Tel. (+49) 7461 / 181-0 Fax (+49) 7461 / 181-200 Service department: Tel.