Technical data

2 / 60 HBC-series V7 small power
Small programmable brushless controllers for industry using
TMM
®
xxxx – 3 HBC-series V7
These motor speed controllers provide very quality, smooth motor controls for electric cars, karts, bikes, scooters, boats,
aircrafts, gliders, UAV, etc.. Great application is located in many industrial drives for pumps, winches, robots, production
lines, ….
Controller uses the best available power MOSFET and synchronous PWM for achieve very high efficiency.
They feature very advanced (state-of-the-art) algorithms of moor control as well as safety of operation. Controller concept is based on
a long experience with control of both sensorless and sensor BLDC (resp. PMSM) motors in very heavy and demanding operating
conditions. For driving are used very powerful 32-bit ARM microcontrollers.
To enable our customers to exploit the newest developments and satisfy new requirements, SW update of the PC programs as well
as the firmware update of the controller can be carried out by the customer himself/herself though the internet at any time. Thanks to
this are easily accessible customer-specific modifications and adjustments FW
Basic Features:
 Working range of controllers Low Voltage small types: up to 63V, up to 210A continuous, power up to 6,3 kW
 Small dimension and weight, many modification
 Controlled by powerful 32-bit processor ARM Cortex
 Very clear and easy parameters settings by PC with operating system Windows (XP, Vista, 7)
 Firmware update via internet
 Data transfer to PC (or other equipment) and displaying in real time (monitoring)
 Internal Data logging (BlackBox, record of voltage, rpm, currents, temperatures, …) record 12 minutes in length, with the external
extension of up to several weeks
 Very clear indication of controller states and error codes using 4 LEDs
 Synchronous rectification, very high efficiency 98 – 99%
 Motor PWM in range 8 – 32 kHz
 Suitable for inrunners as well as outrunners
 Very high rpm limit 250.000 rpm for 2 poles motor (standard version)
 Suitable for motors without pole limiting
 Sensor motors as well as sensorless motors supported
 Automatic settings and optimization of sensor position
 Cruise Control function supported with external module CC1
 Support regenerative braking and battery charging under braking
 Support many working modes (PWM, constant rpm, constant torque / car mode, boat mode, plain mode)
 Very smooth step of throttle 2048 values
 Possibility to connect brake lights or flashing beacon, indication and outputs
 Auxiliary DC/DC converter with output voltage 5V, 6V, 7V, 8V (setting by user), t continuous current up to 2A (available only for
35V types)
 Electronic reversing
 Monitoring all phases and bus
 Configurable current limits forward / backward
 HW support of the voltage, current and temperature fuses
 Brake configurable in main control channel or in auxiliary control channel
 Controlling by PWM, voltage, potentiometer, data (RS-232 TTL), logic signal
 Support BMS (Battery Management System MGM compro for Lithium batteries)
 Support measuring (monitoring) of each battery cell
 Unmatched protection and management of Lithium batteries
 Conversion (recalculation) to internal battery voltage (independence of the processes of internal resistance and currents)
 Support any type of the battery (NiCd, NiMH, A123, Lipol, Li-Ion, LiFePo4, Pb, …) or power supply
 Support external display units (display current, rpm, voltage, temperature, energy (fuel meter), ….)
 Monitoring controller temperature, motor temperature, battery temperature
 Monitoring internal voltages and temperatures
 Electronics feeding from traction voltage
 Dropout of driving signal protection (cut-off potentiometer, etc.)
 Current multiplication: take less current from battery, output more current to motor
 Compact dimensions
 Cooling by airflow, by fan or by water
 Support of customer modification of firmware
 Support of customer configuration of HW