MC ToolKit Model MC101 User Manual Release 0 7/03 Doc. No.
Notices and Trademarks Copyright 2003 by Honeywell International Inc. Release 0 July, 2003 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective.
About This Document Revision Notes The following list provides notes concerning all revisions of this document. Doc ID Rel ID 34-ST-25-20 Release 0 Date 07/03 Notes First issue of document. Contacts World Wide Web The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and control customers. Honeywell Organization WWW Address (URL/e-mail) Corporate http://www.honeywell.com Industrial Measurement and Control http://content.honeywell.
Symbol definitions The following table lists those symbols used in this document to denote certain conditions. Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual. This WARNING symbol on the equipment refers the user to the Product Manual for additional information. This symbol appears next to required information in the manual. WARNING: risk of electrical shock.
Contents Introduction ................................................................................................................ 1 Purpose/Scope ....................................................................................................................................1 Product Description .............................................................................................................................2 Procedural Considerations ......................................................
Honeywell DE Fields and Values ......................................................................................................85 Honeywell HART Fields and Values .................................................................................................87 Generic HART Fields and Values .....................................................................................................90 XML Database (Samples) .....................................................................................
Tables Table 1 DE Displays / Tasks Summary ......................................................................................................................19 Table 2 DE Upload Procedures ..................................................................................................................................22 Table 3 DE Main Menu Procedures ...........................................................................................................................
Figures Figure 1 Components of the MC Toolkit - w/ Compaq iPAQ......................................................................................1 Figure 2 Components of the MC Toolkit - w/ Symbol 2800 ........................................................................................3 Figure 3 Honeywell ST 3000 Smart Transmitter - Analog mode.................................................................................5 Figure 4 Honeywell Analog Value Scaling ....................................
Introduction Purpose/Scope This manual is intended to facilitate the use of the Honeywell MC Toolkit Model MCT101 communications tool. It is assumed that the user is skilled in the use and maintenance of process transmitters in process control, or that he/she is under direct supervision of others with such skills. The MC toolkit enables communication with several types of smart transmitters (pressure, temperature, etc) that are available for use in the process control industry.
Product Description This manual includes information of two types: · background material that enables a skilled user to select the appropriate procedures in this manual and to apply them in the appropriate sequence, and · detailed descriptions of the MC Toolkit regarding functions, features, and procedures for applying them Product Description The Honeywell MC Toolkit is a handheld communication package that enables convenient and reliable communications with smart transmitters (temperature, pressure,
Introduction Product Description Figure 2 Components of the MC Toolkit - w/ Symbol 2800 Both versions of the PDA incorporate the Microsoft Pocket PC Operating System. Honeywell software operates as an application package in the familiar MS Windows environment, and is virtually identical for both versions of the PDA. In either version, this MC Toolkit application can run simultaneously with other Pocket PC applications.
Procedural Considerations Procedural Considerations CAUTION! WARNING! In some cases, the use of a field communicator with a transmitter that is connected on-line can have an adverse effect on process operations. Before using the MC Toolkit, be certain that you know the potential consequences of each procedure, and that you use the appropriate safeguards to prevent problems.
Introduction Transmitter/Communications Characteristics Transmitter/Communications Characteristics The characteristics of a typical Honeywell Smart Pressure Transmitter are summarized in Figure 3 through Figure 7, following. Honeywell Transmitter (Analog Mode) Analog-to-Digital Sensing As indicated by key number ¬ in Figure 3, the sensor is a sealed assembly that typically includes three separate sensors: Differential Pressure (DP), Static Pressure (SP) and Temperature (Temp).
Transmitter/Communications Characteristics range. That is, corrections are applied at the Lower Range Value (LRV) and the Upper Range Value (URV). Factory calibration can be specified in the purchase order. Also, if precision equipment, suitable environment, and required skill are available at the user's site, input calibration can be done locally. Reset Corrects In some cases, the calibration procedure yields unsatisfactory results such that the Corrects constants must be removed from memory.
Introduction Transmitter/Communications Characteristics Figure 4 Honeywell Analog Value Scaling Digital (Communications Signal) Input/Output As indicated at the right of Figure 4, communications between the MC Toolkit and the Honeywell Smart Transmitter consist of digital pulse strings, with rapid transitions of current level between (approximately) 4 mA and 20 mA.
Transmitter/Communications Characteristics CAUTION: Although it in not necessary to put a control loop in manual before communicating with a transmitter operating in DE mode, caution is required if there is any potential for error in identifying operating mode. Honeywell HART Transmitters Transmitters with HART capability have features that vary among manufacturers and with the characteristics of specific devices.
Introduction Transmitter/Communications Characteristics Figure 5 Honeywell DE Mode Value Scaling Figure 6 Honeywell (HART) Transmitter Diagram Release 0 7/03 34-ST-25-20 MC Toolkit User Manual 9
Transmitter/Communications Characteristics Figure 7 HART Point-point and Multi-Drop Value Scaling Page 10 34-ST-25-20 MC Toolkit User Manual Release 0 7/03
General Procedures Overview The MC Toolkit includes Honeywell MC Toolkit software running in the PDA, a general-purpose, handheld computing device. This section highlights some of the general-purpose features that facilitate use of the MC Toolkit software. Headstart on Selected Features of the iPAQ PDA The following is intended as a primer for using selected Pocket PC features with the MC Toolkit application.
Headstart on Selected Features of the iPAQ PDA Input Methods: Letter, Numbers, Symbols The PDA includes four methods for character input: Block Recognizer, Keyboard, Letter Recognizer, and Transcriber. In the Keyboard method, the user selects a text field in display, and then selects a character at a time from a virtual keyboard. Using the keyboard involves familiar concepts that will enable quick and accurate entries.
General Procedures Headstart on Selected Features of the iPAQ PDA Letter Recognizer Overview Empty Text Input Port Completing Entry Display - Input Selection Display - Input Options In the Letter Recognizer method, characters are simply selected from a virtual QWERTY keyboard. As indicated at right, options include small keys or large keys. Short-cut options such as "gestures" (stylus motion on the screen) and others are also available via the Settings menu.
MC Toolkit Display Conventions MC Toolkit Display Conventions Navigation Menu Buttons In general, selecting a button in a display will call up the next-lower-level display, whose title is the same or similar to the label on the button. A menu tree for Honeywell DE Displays is given Figure 9, and a menu tree for HART display is given in Figure 10. Back Button In general, selecting the Back button at the bottom of any display will call up the next-higher-level (previous) display.
General Procedures MC Toolkit Display Conventions Menu Bar, Menu Selections, and HELP display File Exit Closes the MC Toolkit application To export an XML file, select File, Export. A popup message appears. Export Select the OK button. Enables export of database parameters in XML format, which can be used by other programs such as DocuMint. (Refer to the Reference Data section for more information.) The Export selection is not available until a transmitter database has been uploaded.
MC Toolkit Display Conventions Data Entry and Display Key number / Description Illustration: Key Numbers 1. Box with no arrow and with gray background indicates a readonly (R/ ) field. Numeric or text values in transmitter are displayed only; user entry or modification is not permitted. 2. Box with white background and with no arrow indicates Read/Write (R/W) text or numeric input field. Values previously stored in memory (of the transmitter or of the MC Toolkit) are displayed.
DE Operating Procedures Introduction DE Operating Procedures Introduction This section contains procedures for using the MC Toolkit to communicate with Honeywell DE Transmitters. For specific data relating to parameters involved in the procedures, refer to Reference Data.
Summary of Operating Procedures Summary of Operating Procedures To access displays for Honeywell DE Transmitters: Page 18 · Start the MC Toolkit application; the CONNECT TO ... display will appear. (Refer to Figure 8 Start-up - MC Toolkit Application.) · Upload the database from the transmitter. (The QUICK MONITOR display will enable viewing of key parameters before taking the time for database uploading.) The DE MAIN MENU appears. (Refer to Figure 9 Menu Tree - Honeywell DE Displays in this section.
DE Operating Procedures Summary of Operating Procedures Table 3 DE Main Menu Procedures in this section, and to the list of DE displays .) The content of each display is summarized in Table 1.
Summary of Operating Procedures Menu Item MONITOR Auxiliary Configuration (STT 3000) Page 20 Select: · Critical Status Latching · Write Protection · NAMUR · CJ Compensation Enter: · CJ Temp · Password (Write Protection) · New Password 34-ST-25-20 MC Toolkit User Manual Task Observe (Read): · Input value · Output value · Secondary (Input) value · Gross Status (code) · Device Status (Messages) Observe (Read): · High/Low PV Values Release 0 7/03
DE Operating Procedures Procedural Considerations Procedural Considerations Input calibration Input calibration of pressure transmitters should be done only when necessary, and should be done only under conditions that will ensure accuracy: · The transmitter should be taken out of service, and should be moved to an area with favorable environmental conditions: clean, dry, and temperature-controlled. · The source for the input pressure must be very precise, and certified for correct operation.
Procedural Considerations Table 2 DE Upload Procedures DE Upload Procedures Select the DE Device button This Warning message appears. If the MC Toolkit is connected to a DE Device, select the OK button. Select the Upload button; the wait cursor and progress bar appear. Note: This Warning appears only if the transmitter is configured for operation in analog mode.
DE Operating Procedures Procedural Considerations Table 3 DE Main Menu Procedures DE Main Menu (ST 3000) Note: This message appears if the
Procedural Considerations DE Main Menu Procedures DE Configure ST 3000 LRL (r): Lower Range Limit URL (r): Upper Range Limit LRV (r/w): Lower Range Value URV (r/w): Upper Range Value PV Units (r/w) Selection of scaling value (default: inches of H2O@39) SV Units (r/w) Selection of scaling value (0C/0F) Sensor Type (r) Sensor Type associated with the transmitter Damping (r/w) STT 3000 Selection of level of digital noise reduction Span (r) Process Range (URL - LRL) Conformity (r/w) (ST 3000) Selectio
DE Operating Procedures Procedural Considerations DE Main Menu Procedures Local Meter (ST 3000 example) Critical Status Latching Select Enabled or Disabled. Auxiliary Configure NAMUR Select Enabled or Disabled. Select the Read button to display the lowest and the highest PV values since last read. (Disable requires that Write Protect is set to Not Write Protected.) CJ Temp. Enter External Cold Junction Temperature. Select the Read HI/LO button to call up the READ HIGH/LOW PV display.
Procedural Considerations Table 4 Input Calibration (DE Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects Requirements: Objective(s): · Using a precision PV input source as a reference, command the transmitter to write calibration coefficients to NonVolatile Memory associated with transmitter input hardware and software. Input source, with accuracy of at least 0.
DE Operating Procedures Procedural Considerations Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects Set-Up On Bench A typical bench set-up is shown at right. Connect the MC Toolkit as indicated, and establish communication with the transmitter. For these procedures, components in the current loop are not critical, provided that they support reliable communication between the transmitter and the MC Toolkit.
Procedural Considerations Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects Call up Calibration display Navigate to the DE Calibration display as follows. Select Back (go to DE Main Menu), then select the Calibration button. Correct Input at Zero Select Corr. Input (zero). This message appears. As indicated below, this procedure will shift the slope up or down to eliminate the error at the zero reference. The slope (angle) of the response is unchanged.
DE Operating Procedures Procedural Considerations Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects Correct Input at LRV Select the Correct LRV button. This message appears. Select the OK button; this message appears. (ST 3000) Adjust the PV input pressure to the exact value of the LRV entered in the DE CONFIGURE display. Correct Input at LRV Select the Correct LRV button. This message appears.
Procedural Considerations Input Calibration (De Transmitters) - Correct Input (Zero), LRV, URV; Reset Corrects Reset Corrects Note: This function commands the transmitter to overwrite all user input corrections with factory default ("characterization") values. If corrects should not be overwritten with factory values, select the No button. If corrects need to be overwritten, select the Yes button. The timer will appear briefly, indicating the operation is performed.
DE Operating Procedures Procedural Considerations Table 5 Output Calibration - Loop Test Output Calibration - Loop Test Objective Verify the integrity of electrical components in the output current loop. Connect the MC Toolkit as indicated, and establish communication with the transmitter. For these procedures, values of components in the current loop are not critical, provided that they support reliable communication between the transmitter and the MC Toolkit.
Procedural Considerations Output Calibration - Loop Test Example The displays at right illustrate a Set Output selection and setting of Other, at 57 %. Caution: !! Unintended exit in Output Mode? !! Page 32 If Yes was selected as above in the CONFIRM! popup message, it is possible to exit MC Toolkit application while the Output is fixed at constant current.
DE Operating Procedures Procedural Considerations Table 6 DE Output Calibration - Trim DAC Current DE Output Calibration - Trim DAC Current Overview of Objectives For a DE transmitter operating in analog mode in a user's application, calibrate the analog output current to the PV input range. That is, adjust the output such that 4 mA corresponds to 0% (LRV), and 20 mA corresponds to 100% (URV). Call up display In the DE MAIN MENU, select the Calibration button. Select the Trim DAC Curr.
Procedural Considerations DE Output Calibration - Trim DAC Current Trim Output Current Select the Set Output To 0% button or the 100% button. The message popup at right appears. Caution: In Output Mode, output current is fixed at 0% or 100%. Ensure that the loop is in Manual control. Select the Yes button, and at the meter, observe the level of loop current. NOTE: On the voltmeter, 4 mA corresponds to 1 volt. Using the MC Toolkit, adjust the loop current to the Zero Percent level (4 mA).
DE Operating Procedures Procedural Considerations Table 7 DE Calibration - Apply Values De Calibration - Apply PV values to Set LRV and Set URV Overview · Manually set the Process Variable input to 0%, and apply this value to Set LRV; of · Manually set the Process Variable input to 100%, and apply this value to Set URV. Objectives: NOTE: This procedure applies to DE Transmitters operating in DE Mode as well as to those operating in Analog (current) Mode.
Procedural Considerations De Calibration - Apply PV values to Set LRV and Set URV Set LRV While observing the PV value at the physical process element, (using a sight glass, for example) adjust the Process Variable to the desired Minimum (0 %) level, then select Set LRV If the displayed value is satisfactory, select Yes to copy the Input Value to the LRV in the transmitter. If not, select NO and repeat this step.
Introduction HART Procedures Introduction This section contains procedures for using the MC Toolkit to communicate with Honeywell and nonHoneywell Transmitters with HART communications protocol. In some cases, the Honeywell transmitters differ somewhat from non-Honeywell transmitters, separate procedures are provided as appropriate. For specific data relating to parameters involved in the procedures, refer to Reference Data.
Introduction Figure 11 Menu Tree: non-Honeywell HART Displays Page 38 34-ST-25-20 MC Toolkit User Manual Release 0 7/03
HART Procedures General Procedures Honeywell HART Transmitters Other HART Transmitters Figure 12 HART Menus (Display Summary) General Procedures To access displays for HART Transmitters: · Start the MC Toolkit application; the CONNECT TO ... display will appear. (Refer to Figure 8 Start-up - MC Toolkit Application). · Upload the database from the transmitter. (Refer to Table 9 in this section.) · - (The QUICK MONITOR display will enable viewing of key parameters before beginning other procedures.
General Procedures Table 8 HART Displays / Tasks Summary Menu Item DEVICE INFO BASIC SETUP OUTPUT CONDITION ALARM (STT 3000) DIAGNOSTICS /SERVICE CALIBRATION Local Meter (ST 3000 only) Sensor (STT 3000) Page 40 Task Enter: Observe (Read): Device Type: · Model · Tag ID · Device ID · Message · Manufacturer · Descriptor Enter: Observe (Read): · LRV · LRL · URV · URL Select: · Sensor Type · PV Sensor Units · Damping (Time) · SV units · Transfer Function (ST 3000) Select: Observe (Read): · Poll Adrs (0
HART Procedures Procedural Considerations Menu Item EXTENDED INFO DYNAMIC VARS BURST MODE SPEC. MONITOR Task Observe (Read): · Universal Rev. · Software Rev. · Field Device Rev. · Poll Address · PROM ID · # Req. Preams · PV Sensor S/N · Final Assembly # Enter: · Primary Variable Code · Secondary Variable Code · Tertiary Variable Code · Quaternary variable Code Select: · Burst Mode · Burst Options Select: · No.
Procedural Considerations The Apply Values procedure uses actual Process Variable input levels for calibrating the range of a transmitter. To measure a liquid level for example, a sight-glass can be used to determine the minimum (0%) and maximum (100%) level in a vessel. The PV is carefully adjusted to stable minimum and maximum levels, and the LRV and URV values are then set by commands from the MC Toolkit.
HART Procedures Procedural Considerations Table 9 HART Device UPLOAD Procedure HART Device UPLOAD Procedure Initiate Connection Select the HART Device button; this display appears. (Refer to Figure 8.) Device Polling and Selection Select the OK button to initiate communications. If you know the address of the device on the HART network, select it in the Address drop-down box. - or If you don't know the address of the device, select the POLL button.
Procedural Considerations HART Device UPLOAD Procedure Initiate Upload Select the UPLOAD button. When the Quick Monitor display appears, use it to assess transmitter conditions. A wait cursor and a progress bar appear while the database is copied from the device to the MC ToolKit (~ 10 seconds). Then, select the Close button. HART MAIN MENU Then, the HART MAIN MENU appears.
HART Procedures Procedural Considerations Table 10 Honeywell HART Main Menu Procedure Honeywell HART Main Menu Procedures Menu styles: Honeywell ST 3000 HART Transmitter Note that the Alarm and Sensor functions are not available.
Procedural Considerations Honeywell HART Main Menu Procedures Basic Setup Honeywell ST 3000 Transfer Function - Linear or Square Root (select) Honeywell STT 3000 CJT Units - Engineering Units for Cold Junction Temperature (select) SV Units - Engineering Units for Secondary Variable (select) Sensor Type- DP, GP, AP (read): LRL - Lower Range Limit; URL - Upper Range Limit (read) LRV - Lower Range Value ; URV - Upper Range Value (enter or read) PV Sensor Units (r/w) - Engineering Units (select) Damping -
HART Procedures Procedural Considerations Honeywell HART Main Menu Procedures Diagnostics /Service Refer Table 11 for more information. Menu Calibration Menu Refer to: Refer to: Table 12 - Zero Trim Table 13 - Corr. Input LRV and Corr.
Procedural Considerations Table 11 Honeywell HART Diagnostics/Service Menu Procedures Honeywell HART Diagnostics/Service Menu Procedures Menu Master Reset Master Reset is the functional equivalent of cycling power on the transmitter. No parameters are changed. Select the Master Reset button, then confirm by selecting the Yes button. Monitor The Monitor display enables viewing of transmitter status and of the value of the output.
HART Procedures Procedural Considerations Honeywell HART Diagnostics/Service Menu Procedures Device Status The Critical status block lists the conditions that render the transmitter device inoperable. The Non-Critical status block lists advisories of conditions that are noteworthy, but that do not cause non-operability. Refer to the section on Messages and Diagnostic Codes. Write Protect The Write Protect function is available for the Honeywell STT 250 Temperature Transmitter.
Procedural Considerations Table 12 Honeywell HART Calibration - Zero Trim Honeywell HART Calibration Zero Trim Overview of Objectives Requirements: Objective(s): · Using a precision PV input source as a reference, command the transmitter to write calibration coefficients to NVM associated with transmitter input hardware and software. Input source, with accuracy of at least 0.
HART Procedures Procedural Considerations Honeywell HART Calibration Zero Trim Menu Honeywell ST 3000 Honeywell STT 3000 (Note - Zero Trim is available.) Zero Trim (Note - no Zero Trim.) To acknowledge the message, select the Yes button; another message appears. NOTE: This procedure will change LRV and URV settings. Apply the zero-reference input source to the sensor. Select the OK button, and wait for this message: Select Zero Trim. The first of a series of Pop-Up messages appears.
Procedural Considerations Table 13 Honeywell HART Calibration - LRV and URV Correct LRV Ensure that pressure input source is correct and is not varying. Select Corr. Input LRV The LRV value is stored in the transmitter. Then, to set the LRV parameter in the transmitter to the applied value, select OK in the pop-up window. Connect precision input pressure source, and set to the desired Lower Range Value. Correct URV Select Correct Input URV.
HART Procedures Procedural Considerations Table 14 Honeywell HART Calibration - Reset corrects Reset Corrects Select the Reset Corrects button. Note: This function commands the transmitter to overwrite all user input corrections with factory default ("characterization") values. . It is intended for use only when excessive corrections render the transmitter inaccurate.
Procedural Considerations Table 15 Honeywell HART Calibration - Loop Test Honeywell HART Calibration - Loop Test Loop Test This function verifies the integrity of the physical components of analog output loop current in a process application Select the desired current level, then select Set Output. To observe output current levels, connect a voltmeter or current meter into the current loop.
HART Procedures Procedural Considerations Table 16 Honeywell HART Calibration - D/A Trim Honeywell HART Calibration - D/A Trim D/A Trim NOTE: This procedure calibrates the value of the analog output current at minimum (0%) and maximum (100%) values. This display appears. Select the Start D/A Trim button. A popup message appears. Observe the meter, and select the OK button in the popup message to command the transmitter to go to 4.0 mA output. In this example, the observed value of 1.
Procedural Considerations Honeywell HART Calibration - D/A Trim Calibrate 20 mA Output The 20 mA calibration display appears. (Example 1) Again, observe the resulting mA output on the connected meter. In the example at right, meter indication of 4.97 V is converted to 19.80 mA and entered into the Meter Value field. Select Send to copy the entered value to the transmitter output algorithm. Calibrate 20 mA Output In the example at right, the corrected value was 5.02 V (20.08 mA).
HART Procedures Procedural Considerations Table 17 Honeywell HART Calibration - Apply Values Honeywell HART Calibration - Apply Values Overview of Objectives (Adjust and View Process Variable input value at LRV.) · Manually set Process Variable input to 0%, and apply this value to Set LRV (output) at 4 MA. · Manually set Process Variable input to 100%, and apply this value to set URV (output) at 20 mA. Select the Send button.
Procedural Considerations Honeywell HART Calibration - Apply Values Apply Values: Select the OK button. The display at right appears. LRV The Current Applied Process Value field shows the value of the Process Value. A new sample of the input level is displayed each time the user selects the Read New Value button. Adjust the process variable to the desired value while repeatedly selecting the Read New Value button to monitor and verify the input value. (Write input value as LRV.
HART Procedures Procedural Considerations Honeywell HART Calibration - Apply Values (Write input value as URV.) When the PV is stabilized, select the Set as New Value button. This popup at right appears. Select the OK button to write the input value as the URV calibration value; and the popup message box will disappear.
Procedural Considerations Table 18 HART Main Menu Procedures (non-Honeywell Transmitters) HART Main Menu Procedures (non-Honeywell Transmitters) HART Main Menu Device Info Tag ID (R/W) up to 8 Alphanumeric characters Message (R/W) up to 32 Alphanumeric characters Descriptor (R/W) up to 16 Alphanumeric characters Note: Check site policies for appropriate entries. Selecting the Extended Info button calls up read-only information that was written to non-volatile memory by the device manufacturer.
HART Procedures Procedural Considerations HART Main Menu Procedures (non-Honeywell Transmitters) Output Condition Analog Output: HART Output: · PV Output (current value) · Poll Address - Select (015), the select Send · Alarm Direction Low/High · Scaled D/A Trim Calls the D/A Trim display. (Refer to Table 23 for more information.) Dynamic Variables Displays the Device Variable numbers that are assigned to the Primary, Secondary, Tertiary, and Quaternary variables. Can also be assigned by the user.
Procedural Considerations HART Main Menu Procedures (non-Honeywell Transmitters) Burst Mode Spec. Monitor Page 62 Burst Mode - select Off or On. Burst Options - select PV or % Range and Current or all PVs and Current. Enables the user to view outputs of up to four variables. No. of Dev Var.s Query Select number (1-4) of variables to be viewed For more information, refer to the user manual for the transmitter. Dev Var n - select index number of variable.
HART Procedures Procedural Considerations Table 19 HART Diagnostics/Service (non-Honeywell Transmitters) HART Diagnostics/Service (non-Honeywell Transmitters) Diagnostics /Service Menu Master Reset Self Test Device Status Selecting the Master Reset button, and then the Yes button in the popup message commands the transmitter to perform the equivalent of a power cycle. The parameters that are affected vary with device type; refer to the user manual for the transmitter.
Procedural Considerations HART Diagnostics/Service (non-Honeywell Transmitters) Monitor The Monitor display enables viewing of transmitter status and of the value of the output. PV - Primary variable Selecting the Device Status button calls up the DEVICE STATUS display (see above). For status information, refer to the section on Messages and Diagnostic Codes.
HART Procedures Procedural Considerations Table 20 HART Calibration - Zero Trim (non-Honeywell Transmitter) HART Calibration - Zero Trim (non-Honeywell Transmitter) Overview of Objective Requirements: · Precision input source Note: This procedure outlines the steps for using the MC Toolkit with various non-Honeywell HART transmitters. · (See Note at right.) Overview: The Zero-Trim procedure establishes zero reference point of the input-response profile.
Procedural Considerations Table 21 Calibration - Apply Values (non-Honeywell Transmitter) Calibration - Apply Values (non-Honeywell Transmitter) Overview of Objectives · Manually set Process Variable input to 0%, and apply this value to Set LRV (output) at 4 MA. · Manually set Process Variable input to 100%, and apply this value to set URV (output) at 20 mA. Apply Values (4mA - LRV) Select Apply Values. Page 66 Select 4mA.
HART Procedures Procedural Considerations Calibration - Apply Values (non-Honeywell Transmitter) Select the OK button. The display at right appears. The Current Applied Process Value field shows the value of the Process Value. A new sample of the input level is displayed each time the user selects the Read New Value button. Adjust the process variable to the desired LRV while repeatedly selecting the Read New Value button to monitor and verify the input value.
Procedural Considerations Table 22 HART Calibration - Loop Test (non-Honeywell Transmitters) HART Loop Test (non-Honeywell Transmitters) Loop Test This function verifies the integrity of the physical components of analog output loop current in a process application Select the desired current level, then select Set Output. To observe output current levels, connect a voltmeter or current meter into the current loop.
HART Procedures Procedural Considerations Table 23 HART Calibration - D/A Trim (non-Honeywell Transmitters) Honeywell HART Calibration - D/A Trim D/A Trim NOTE: This procedure calibrates the value of the analog output current at minimum (0% and maximum (100%) values. This display appears. Select the Start D/A Trim button. A popup message appears. Observe the meter, and select the OK button in the popup message to command the transmitter to go to 4.0 mA output. In this example, the observed value of 1.
Procedural Considerations Honeywell HART Calibration - D/A Trim Calibrate 20 mA Output The 20 mA calibration display appears. (Example 1) Again, observe the resulting mA output on the connected meter. In the example at right, meter indication of 4.97 V is converted to 19.80 mA and entered into the Meter Value field. Select Send to copy the entered value to the transmitter output algorithm. Calibrate 20 mA Output In the example at right, the corrected value was 5.02 V (20.08 mA).
Messages and Diagnostic Codes Messages and Diagnostic Codes Messages and Diagnostic Codes Messages and Diagnostic Codes Table 24 MC Toolkit Error Messages MC TOOLKIT ERROR MESSAGES MESSAGE CORRECTIVE ACTION Another Secondary master has been detected! HART Protocol does not support more than one secondary master on the HART Network. Remove one of the secondary masters from the network. Checksum error on Modem Response! A noisy environment can cause this error. Repeat the command again.
Messages and Diagnostic Codes MC TOOLKIT ERROR MESSAGES Memory Error If several programs are active, try closing one or more open programs. Too many programs installed in the Pocket PC. Check the Pocket PC free memory. Uninstall programs if need to release memory. Too many data files in the Pocket PC. Check the Pocket PC free memory. Delete unused data files to release memory. Use the Pocket PC hardware reset. See your Pocket PC documentation reset the unit.
Messages and Diagnostic Codes Messages and Diagnostic Codes MC TOOLKIT ERROR MESSAGES Serial Port is not Available Make sure ActiveSync is not running. SetCommMask Error! If Several programs are active, try closing one or more open programs. SetCommState Error! Stop the MC Toolkit application by doing File | Exit and restart the program. SetCommTimeouts Error! Use the Pocket PC hardware reset. See your Pocket PC documentation reset the unit.
Messages and Diagnostic Codes Table 25 DE Messages DE MESSAGES Write NVM Failed Write to transmitter Non-Volatile Memory failed. Unknown Device MC Toolkit does not support this transmitter. Invalid Range User-entered value is too high or too low. Invalid Request This transmitter does not support the command requested. NACK MC Toolkit sensed Non-Acknowledgement of message to the Transmitter.
Messages and Diagnostic Codes Messages and Diagnostic Codes DE MESSAGES Conformity must be square root to select this unit. Units for Flow indications are available only when Square Root conformity is selected. Are you sure you wand to Reset All Corrects to factory defaults? Executing Reset All Corrects will overwrite all user input calibration values (Zero, LRV, URV) with factory-default values.
Messages and Diagnostic Codes Table 26 HART Messages HART MESSAGES Bad Manufacturer Code MC Toolkit does not recognize the manufacturer code from the transmitter. Bad Status code from the transmitter MC Toolkit does not recognize the status code from the transmitter. Bad Start character on HART Message! First byte in HART response message is not a valid byte(valid bytes:0x02,0x82,0x06,0x86,0x01,0x81) Device specific command error Possible error codes 6, 8, 9, 10, 11, 12, 13, 14 and 15.
Messages and Diagnostic Codes Messages and Diagnostic Codes HART MESSAGES Error on Burst Response! The burst message contained a communications error. HART Communication Error! MC Toolkit detected a communications error in the HART message. Invalid command number from the Transmitter. Please make sure that another secondary master is not on the network! The HART protocol supports only one secondary master on the network.
Messages and Diagnostic Codes Table 27 ST 3000 Device Status Messages (DE) ST3000 DEVICE STATUS MESSAGES (DE) Meter Body Fault Characterization PROM Fault or bad checksum SUSPECT INPUT: The input process data seems wrong CRITICAL Electronics Fault(A).
Messages and Diagnostic Codes Messages and Diagnostic Codes Table 28 STT Device Status Messages (DE) STT DEVICE STATUS MESSAGES (DE) Power up self test failure Isolated Microprocessor Communications Failure: An electronics failure was detected on the isolated electronics An open circuit detected at the input.
Messages and Diagnostic Codes Table 29 ST 3000 Device Status Messages (HART) ST3000 DEVICE STATUS MESSAGES (HART) Invalid Database PROM Failure Suspect Input CRITICAL DAC Diode Fault NVM Fault RAM Fault PROM Fault PAC Fault Sensor Over-temperature Excess Zero Correction Excess Span Correction In Output Mode M.B. Overload Meter Body Fault Corrects Reset No DAC Temp.
Messages and Diagnostic Codes Messages and Diagnostic Codes Table 30 STT Device Status Messages (HART) STT DEVICE STATUS MESSAGES (HART) RAM Failure ADC Failure CRITICAL Input Open Factory Calibration Corrupted User Configuration Corrupted Ambient Temp. Out of Range Uncertain Input NON CRITICAL Input Out of Spec.
Messages and Diagnostic Codes Page 82 34-ST-25-20 MC Toolkit User Manual Release 0 7/03
Reference Data Table 31 Glossary Item Definition Description Conformity Response form of sensor. User selection of PV conversion algorithm: Linear or Square Root D/A Trim Digital to Analog Trim Adjustment to digital-to analog (output) conversion algorithm that aligns minimum and maximum values of scaled digital range to minimum (0%) and maximum (100%) values of analog output.
Messages and Diagnostic Codes Item Definition Span Description The continuous range of values in the "normal" operating range of PV values (that is, URV-LRV). SV Secondary Variable A measured physical value of a physical property (e.g., temperature) that relates to the measured primary physical property (e.g., pressure). SV Units Secondary Variable Units Standard scale of values of an SV, chosen by the user for convenient display and interpretation.
Reference Data Honeywell DE Fields and Values Honeywell DE Fields and Values Table 32 DE Fields and Values Dialog Field Value Device Info Tag ID Tag id (8 chars.) Type Transmitter type Firmware version Firmware version of the transmitter Serial number Serial number of transmitter Scratch pad 32 chars.
Honeywell DE Fields and Values Dialog Field Value DE Configure Span Floating point (URV – LRV) (continued) Linearization (STT only) Linear Non-Linear Conformity (ST only) Linear Square Root Critical Status Latching Enabled Disabled NAMUR Enabled Disabled CJ Compensation Internal External CJ Temperature Floating point Write Protection Enabled Password Write protection password (4 digits) New Password 4 digits Confirm New Password 4 digits Input Transmitter input in engineer
Reference Data Honeywell HART Fields and Values Honeywell HART Fields and Values Table 33 HART Fields and Values Dialog Field Value Device Info Tag ID 8 chars Model Transmitter type Device ID Transmitter’s device ID Manufacturer String Message 32 chars Descriptor 16 chars Universal Rev. Numerical Software Rev. Numerical Field Device Rev. Numerical Poll Address Numerical # Req.
Honeywell HART Fields and Values Dialog Field Value Output Condition PV Output Floating point Alarm Direction High Low NAMUR (STT only) Enabled Disabled Poll Address 0 - 15 Device Status Monitor Local Meter (ST only) Req.
Reference Data Honeywell HART Fields and Values Dialog Field Value Write Protect (STT only) Write Protect Write protected Password 4 chars New Password 4 chars Release 0 7/03 34-ST-25-20 MC Toolkit User Manual Not write protected 89
Generic HART Fields and Values Generic HART Fields and Values Table 34 Generic HART Fields and Values Dialog Field Value Device Info Tag ID 8 chars Model Transmitter type Device ID Transmitter’s device ID Manufacturer String Message 32 chars Descriptor 16 chars Universal Rev. Numerical Software Rev. Numerical Field Device Rev. Numerical Hardware Revision Numerical # Req.
Reference Data Generic HART Fields and Values Dialog Basic Setup Field Volumetric Flow (Continued) Velocity Volume Length Time Mass Mass Flow Mass Per Volume Viscosity Release 0 7/03 Value ft³/min gal/min l/min ImpGal/min m³/hr gal/s MillionGal/day l/s MillionL/day ft³/s ft/s m/s gal liter Imperial Gal m³ bbl ft meter min sec gram kg Metric Ton g/s g/min g/hr kg/s kg/min kg/hr kg/day SGU g/cm³ kg/m³ lb/gal lb/ft³ g/ml centistokes Electromagnetic Unit of Electric Potential mV Electrostatic Unit
Generic HART Fields and Values Dialog Field Energy Basic Setup (Continued) Miscellaneous Generic Value newton-meter deka therm foot pound force Hz uMho Percent, pH mSiemen/cm uSiemen/cm Newton degBrix % solids/wt Use Enumeration Not Used Transfer Function btu Mcalorie % solids/vol degBalling proof/vol proof/mass parts/million degrees radian % consistency volume % None ml/l ul/l % LEL ppb % SteamQual ftin16 ft³/lb pFarads % plato Special Unknown Linear Square Square Root Discrete(switch) Sq.
Reference Data Generic HART Fields and Values Dialog Field Value Device Status Status Byte Status Byte 0 - Status Byte 15 Status Bit Status Bit 0 - Status Bit 7 OK Non Critical Status (Field Device Status) Primary Variable Out of Limits Non Primary Variable Out of Limits Loop Current Fixed More Status Available Cold Start Configuration Changed Device Malfunction Loop Current Saturated Monitor Output (mA) Floating point Output (%) Floating point PV Floating point SV Floating point TV F
Generic HART Fields and Values Dialog Field Value Burst Mode Burst Mode Off Not Used Unknown On None Special Burst Options PV % Range and Current All PVs and Current Number of Device Variables to Query 1-4 Dev. Var. 1 0 - 22 Dev. Var. 2 0 - 22 Dev. Var. 3 0 - 22 Dev. Var. 4 0 - 22 Dev. Var. 1 Floating point Dev. Var. 2 Floating point Dev. Var. 3 Floating point Dev. Var.
Table 35 HART Universal Commands Command Number Function 0 Read Unique Identifier 1 Read Primary Variable 2 Read Current and % of Range 3 Read Current and Four Dynamic Variables 6 Write Polling Address 12 Read Message 13 Read Tag, Descriptor, Date 14 Read PV Sensor information 15 Read Output information 16 Read final assembly number 17 Write Message 18 Write Tag, Descriptor, Date Release 0 7/03 34-ST-25-20 MC Toolkit User Manual 95
Table 36 HART Common Practice Commands Command Number 96 Function 33 Read Transmitter Variables 34 Write Damping Value 35 Write Range Values 36 Set Upper Range Value 37 Set Lower Range Value 40 Enter/Exit fixed current mode 41 Perform Device Self-test 42 Perform Master Reset 43 Set(trim) PV Zero 44 Write PV Units 45 Trim DAC Zero 46 Trim DAC Gain 47 Write Transfer Function 48 Read additional device status 50 Read Dynamic Variable Assignments 51 Write Dynamic Variable Assign
Reference Data XML Database (Samples) XML Database (Samples) For the first release of the MC Toolkit, the XML database files that can be exported from the MC Toolkit to Documint (or other XML file utility) includes thirteen items. The specific content of each file depends on the type of field device from which it is exported, but the form of each item is the same for all devices.
XML Database (Samples) Field # Parameter Name Parameter Description 1 Bus Type Protocol type 2 Device Classification of device type: Honeywell DE (ST 3000, STT 3000, Honeywell HART (STT25H), or generic (nonHoneywell) HART 3 Tag ID User-defined identifier 4 Serial Number Serial Number of device (assigned by Manufacturer) 5 Manufacturer a. Name of Manufacturer (Honeywell) b. Numeric Code for Manufacturer's Name 6 Model Number a. Firmware Version (Honeywell DE Transmitter) b.
Maintenance Modem Battery Replacement Maintenance Modem Battery Replacement The battery should be replaced: · · when, in the Modem Diagnostics display (in the Modem Status box) one of these messages appears - Modem Battery: Low - Modem Battery: Unknown (after checking wiring connections) in periodic maintenance, when voltmeter test indicates low voltage.
MC Toolkit Software Installation/Maintenance MC Toolkit Software Installation/Maintenance Overview Before using your MC Toolkit, you will need to install the software in your Pocket PC. To enable installation, it is necessary to establish a partnership between your desktop PC and the handheld computer. Follow the Pocket PC instructions provided by the manufacturer of the Pocket PC on how to install ActiveSync, and on how to establish a connection to your Pocket PC.
Maintenance - Replacement Parts Table 38 Replacement Parts Description Part Number Pocket PC Handheld Compaq IPAQ 3950 51452982-501 Compaq IPAQ 3970 51452982-502 Symbol 2800 Monochrome 51452717-502 Symbol 2800 Color 51452717-501 Interface Hardware DE/HART Modem 51453372-501 Holster Compaq IPAQ Holster 51452720-501 Symbol 2800 Holster 51452719-501 Field Connection Cable (Modem-to-PDA) Compaq IPAQ 3700 Series 51452983-501 Compaq IPAQ 3800/3900 51452987-501 Symbol 2800 Series 51452721-501
Industrial Measurement and Control Honeywell International Inc. 16404 N.
