Operator's Manual HP22i Pellet Stove Insert WWW.COMFORTBILT.
TABLE OF CONTENTS Safety Precautions......................................................3-6 Introduction and Pellets.................................................7 Safety and Other Features.............................................8 Specifications..................................................................9 Installation Overview....................................................10 General Venting............................................................11 Minimum Termination Clearances....
WARNING WARNING Please read this entire manual before installation or use of this pellet fuelburning room heater. Failure to follow these instructions may result in property damage, bodily injury, or even death. HOT! Do not touch. Severe burns and/or the ignition of clothing may occur. Glass and other surfaces are hot during operation and cool down.
WARNINGS AND SAFETY PRECAUTIONS Please read this section carefully. Operate the stove according to the safety instructions and recommendations outlined here and inserted throughout the text. Anyone who uses this stove must read the instructions and be familiar with the controls OWNER'S RESPONSIBILTY Proper assembly, safety, and use of the stove is the owner's responsibility. Read and follow all safety instructions. Carefully follow all assembly instructions.
WARNING Read this entire manual before you install and use your new pellet stove. Failure to follow instructions may result in property damage, bodily injury, or even death. Children and adults should be alerted to the hazards of high surface temperatures and should avoid contact to skin and/or clothing.
CAUTION All applicable building codes for your location must be followed. In areas where building codes require additional steps to the installation of this product that are not included in this manual, the building codes will take precedence and must be followed. Contact your local building inspector to obtain any necessary permits or inspection guidelines before installing the product.
INTRODUCTION Congratulations on your investment in quality. We have worked hard to ensure that this pellet stove meets the highest standards for usability and durability. With proper care, your stove will provide many years of dependable service. Please read entire manual before installation and use. Complies with the ASTM E1509, (UM) 84-HUD, ULC/ORD-C-1482. U.S. Environmental Protection Agency Certified to comply with 2020 particulate emission standards using pellet fuel.
UNDERSTANDING YOUR STOVE AUTOMATIC SAFETY FEATURES Your stove utilizes a vertical auger fuel feed system that is operated by a microprocessor controlled digital circuit board. The digital circuit board allows the vertical auger fuel system to run in a timer based, non-continuous cycle. This cycling allows the auger to run for a predetermined amount of time. The auger pushes pellets up a chute located in the hopper. The pellets will then turn and fall through another chute into the burn pot.
SPECIFICATIONS Model Number BTU/Hour Output (1) Heating Capacity (2) Particulate Emissions Efficiency Power Consumption Power Consumption Fuel Storage Capacity Exhaust Size *Width *Height *Depth Weight Shroud Width Shroud Hight Room Blower CFM HP22i 20,000-50,000 Up to 2,800 sq. ft. 1.511 g/hr 73.2% 520 Watts ignition 150 Watts operation 55 lbs 3" Standard 19" 24.5" 12" 231 lbs. 43" 32" 142 CFM (1) Heat output will vary depending on the brand, type and quality of fuel, and the moisture content.
INSTALLATION OVERVIEW 10
GENERAL VENTING WARNING 1) Type of Vent Must be an approved 3" or 4" diameter type "L" or Pellet vent must maintain a minimum 3" "PL" vent, vented to the outside or connect the clearance to any combustible. (Install vent to a factory built type "A" chimney using an vent at clearances specified by the vent adaptor; and/or stainless steel shimney liner for manufacturer. masonry fireplace installations.
MINIMUM TERMINATION CLEARANCES 12
INSTALLATION MASONRY HEATER INSTALLATION: Prior to installation: Stand-offs may be removed to fit the insert into the fireplace. When installing the insert into a masonry fireplace, do not remove any brincks or masonry. Do not weaken the structure, or reduce the protection for combustible materials to less then that required by the National Building Code. Bolted or screwed together pieces (smoke shelf / deflectors) may be removed, but must be able to be re-installed if the heater was removed.
FACTORY BUILT (METAL) HEATER INSTALLATION Prior to installation: Stand-offs may be removed to fit the insert into the fireplace. When installing the insert into a masonry fireplace, do not remove any brincks or masonry. Do not weaken the structure, or reduce the protection for combustible materials to less then that required by the National Building Code. Bolted or screwed together pieces (smoke shelf / deflectors) may be removed, but must be able to be reinstalled if the heater was removed.
INSTALLATION INTO A COMBUSTIBLE ENCLOSURE When installing the insert as a "Built-in" heater, it is important to maintain the clearances to combustibles. See "Minimum Clearances to Combustibles" section. WARNING The stand-offs located on the back of the insert must not be removed when installing the insert into a built-in combustible enclosure. Outside air is mandatory for a combustible built-in enclosure install. 1) FRAMING A. Install floor protection. B. Frame structure maintaining clearances.
2) MINIMUM ENCLOSURE CLEARANCES 3) MINIMUM CLEARANCES TO COMBUSTIBLES Side wall to heater Mantel to top of heater Top facing to heater Side facing to heater Floor protection* 8" 8" 6 3/8" 6" 6" *Floor Protection: Minimum 6" in front of door and to either side 16
4) MINIMUM MANTEL CLEARANCES 17
INSERT FINISHING (SHROUD) 1) Surrounding Panel Installation Slide the surrounding panel assembly down over the insert body. Secure the panel using the six M6x20 screws. Connect the cable to the control panel.
BECOMING FAMILIAR WITH YOUR CONTROLLER Figure 17: Control keypad CONTROLLER BUTTONS 1. Infrared Receiver: Receives signal from remote control. (Available separately) 2. Power Indicator: Illuminates when main power is switched on. 3. Alarm Light: Illuminates if stove is not operating correctly. 4. On/Off Button: Starts and stops operation of stove. 5. Timer Button: Allows you to choose the start or shutdown time of the stove. 6.
MAIN OPERATION CONTROLLER SCREEN DISPLAY Figure 19: Display Screen 1. Date and Time: Displays time and date. 2. Heating Power Level: Indicates the level of power at which the stove is currently heating. 3. Current Room Temperature/Call To Temperature: Displays current room temperature and, in the Temp mode, the call to temperature. 4. Main Mode: Displays Operation mode - Weekly, Temp, and Manual. 5. Work Stage: Displays operational stage in which the stove is currently operating (i.e. Ignite, Heating) 6.
WARNING Never use flammable liquids such as gasoline, gasoline-type lighter fuel, charcoal, lighter fluid, or fire starting gels in or around the stove. Keep all such liquids well away from the stove when it is in use. Never open the side panels or main door when stove is in operation. Never touch door latches while in operation, they can get extremely hot. Never open glass door while stove is operating or while stove is hot.
OPERATION After you have chosen the desired operation mode for your stove, press the ON/OFF button to start the stove ignite cycle. START-UP When the stove turns on, the ignition indicator and the combustion blower indicator will appear on the screen (#7 & 8 in Figure 19) "Ignite" will also appear in the work stage box on the screen. After approximately four seconds, the vacuum switch indicator will appear.
SETTING DATA ON YOUR CONTROLLER SETTING THE TIME AND DATE 1. Press and hold the "Enter" button. This will take you to the "Set Data" screen. See Figure 22 2. Press "Enter" again to enter the "Set Clock" screen. See Figure 23 3. To change the hour, press "Enter". This will highlight the hour block. Using "Scroll Up" and "Scroll Down" select the correct time. Press "Enter to select the correct hour, and then press "Enter" a second time to begin setting the minutes. 4.
5. "Yes" will be highlighted. Pressing "Enter" will confirm your selection and will take you out of your first set time. If you wish to erase a scheduled time, use the "Enter" key to highlight "Yes" on the screen for that scheduled time. Select "No" using the "Scroll Up" or "Scroll Down" keys. While "No" is highlighted, press "Enter" to erase the data. 6. To set another time for that particular day, press "Scroll Down" and continue by repeating steps 2-5 as desired.
To Set Blower Voltage: 1. Press and hold the "Enter" button. This will take you to the "Set Data" screen. 2. Using the "Scroll Down" key, move down to option 4, "Set Blower Voltage". Press "Enter" again to move into the "Set Blower Voltage" screen. See Figure 26 3. Select the stall (or heating power level) for the voltage you'd like to change by scrolling up or down and pressing "Enter" The voltage amount will automatically be highlighted. 4.
DIAGNOSTICS Your stove's controller comes equipped with an on-board diagnostics option that will let you test some components of the stove. NOTE: You will only be able to enter the diagnostic screen when the stove is turned OFF. To get into the diagnostic screen: 1. Press and hold the "Enter" button. This will take you to the "Set Data" screen. 2. Using the "Scroll Down" key, move to option 6 "Diagnostics".
MAINTENANCE NORMAL CARE AND MAINTENANCE A majority of all problems with pellet stoves are either directly or indirectly related to general maintenance and cleaning issues. Regularly cleaning your stove will allow it to function properly and extends the life of most of the stove’s components. Due to differences in fuel quality, stove cleaning intervals can vary wildly. However, the cleaner the stove is, the more efficiently it will burn. GLASS FRONT DOOR Only clean the glass when the glass is cool.
DAILY MAINTENANCE BURN POT Remove and clean the burn pot daily. Make sure all of the airflow holes in the burn pot are unobstructed. Using a small metal pick or drill bit can aid you if these get plugged through general use. Every time the hopper is filled with fuel, the burn pot should be emptied. In order to empty the burn pot, lift it out of the cradle and dump it directly into the ash pan. Be sure any build-up is removed when clearing the airflow holes.
REAR AIRFLOW/EXHAUST CHAMBER In addition to daily and weekly maintenance tasks, the exhaust chamber covers should be removed and the entire chamber vacuumed thoroughly once every 1.5 tons of pellets burned. First, you will need to locate the cover plates to the rear exhaust chambers. These chamber covers are small, rectangular, metal plates that are affixed with 2 wing nuts. There are a total of 4 chamber covers. They are located on each side of the stove. (2 left, and 2 right - top and bottom).
TROUBLESHOOTING & REPAIR We build quality and durability into the design of our products; but no amount of careful design by us, and careful maintenance by you, can guarantee a repair free life for your stove. Most repairs will be minor, and easily fixed by following the suggestions in the troubleshooting guides on our website. The guides will help you pinpoint the causes of common problems and identify remedies. For more complicated repairs, you may want to rely on your retailer.
Chassis and Paneling may differ by model
