TA TA NANO TAT Owner's Manual & Service Book This owner’s manual should be considered as a permanent part of the vehicle and must remain with the vehicle.
A NOTE Please read this Owner’s Manual carefully before you start driving your car and always keep it safe in the car. ● The recommended routine maintenance servicing along with any running repairs that may be required, should be entrusted to TATA Authorised Workshop to ensure that only latest methods and genuine TATA MOTORS replacement parts are used for the continued reliability, safety and performance of the vehicle.
FOREWARD Dear Customer, Thank you for selecting TATA NANO - the most exciting car. We welcome you to the world of advanced automotive engineering marvel suited to your operating conditions. This book gives you all the information necessary for making your ownership of this car a delighting experience and help you in all situations. To assist you in maintaining your car as per recommended service schedule, we have a widespread network of dealers and service centres.
CUSTOMER ASSISTANCE SAFETY AND VEHICLE DAMAGE WARNINGS In this manual, you will find ‘CAUTION’, ‘NOTICE’, ‘WARNING’ messages and ‘safety symbol’ at appropriate places. The significance of these messages are explained below. CAUTION This is a warning which may cause injury to people if it is ignored. You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people. NOTICE This is a warning which may cause damage to the car or its equipment if it is ignored.
ENVIRONMENTAL CRAE WARRANTY INCASE OF EMERGENCY Warranty - Terms & Conditions 07 ENVIRONMENT PROTECTION Environment Protection 09 AN OVERVIEW Advance Warning Triangle Hazard Warning Switch 49 If you have Flat tyre Starting The Engine with Leads 50 Jump 53 Know Your Nano 11 Towing the Car 55 Driving Controls 13 Routine Service 56 Instrument Cluster & Indicators 14 Preliminary Trouble shooting 57 Steering Lock cum Ignition Switch 19 Combination Switch 20 Music System 23 Heating, Ven
CONTENTS IMPORTANT TECHNICAL INFORMATION Belt Tension 78 Fuel, Lubricants & Coolants 79 Oil Filling & Drain Points 81 Technical Specification 82 Dimensions 85 CAR IDENTIFICATION Loctation of Aggregate Number PDI SERVICE SERVICE MAINTENANCE SCHEDULE RECORD OF SERVICES PERFORMED 6 86
WARRANTY - TERMS & CONDITIONS We WARRANT each TATA NANO and parts there of manufactured by us to be free from defect in material and workmanship subject to the following terms and conditions : 1. This warranty shall be for 4 Years or 60,000 kms, whichever occurs earlier from the date of sale of the car. 2.
WARRANTY - TERMS & CONDITIONS warranty shall not apply to any damage or deterioration caused by environmental pollution or bird droppings. This warranty shall not apply to V-belts, hoses and gas leaks (in case of air conditioned cars) & slight irregularities not recognized as affecting the function or quality of the vehicle or parts such as slight noise or vibration and defects appearing only under particular or irregular operations or items considered characteristic of the vehicle. 7.
ENVIRONMENTAL CRAE TATA MOTORS LTD. is committed to produce vehicles using environmentally sustainable technology. Many features have been incorporated in Tata Motors passenger vehicles which have been designed to ensure environmental compatibility throughout the life cycle of the vehicle. We would like to inform you that your car meets emission norms and this is being regularly validated at the manufacturing stages. As a user you too can protect the environment by operating your car in a proactive manner.
ENVIRONMENTAL CARE Q Do not pour used oils or coolants into the sewage drains, garden soil or open streams. Dispose the used filters and batteries in compliance with the current legislation. Q Do not allow unauthorised person to tamper with engine settings or to carry modifications on the car. Q Never allow the car to run out of fuel. Q Parts like brake liners, clutch discs should be vacuum cleaned. Do not use compressed air for cleaning these parts which may spread dust in the atmosphere.
KNOW YOUR NANO AN OVERVIEW Your NANO comes from a family of new generation cars of TATA motors.It is the outcome of extensive research and development by Tata Motors Limited. We are happy to present the NANO to you and hope it brings the joy, pride and utility of owning a car for personal mobility. The NANO’s design and features combined with easy maneuverability and economic life cycle cost make it ideal for operating under a wide range of conditions.
AN OVERVIEW KNOW YOUR NANO Fuel-efficient engine The Tata Nano has a rear mounted rear-wheel drive, all-aluminum, twocylinder, multi point fuel injection petrol engine. The lean design strategy has achieved minimum weight and maximum performance per unit of energy consumed and delivers high fuel efficiency. Performance is controlled by a specially designed electronic engine management system. Meets all safety requirements The Tata Nano’s safety performance exceeds current regulatory requirements.
AN OVERVIEW DRIVING CONTROLS DRIVING CONTROLS 3 14 13 Note : 12 11 10 4 9 8 7 1 6 2 3 5 a. HVAC or AC System is applicable to certain models. b. Music System is part of accessories. 1. Steering wheel 8. Clutch pedal 2. Combi switch 9. Parking Brake 3. Side air vents 10. Gear shifting lever 4. Hazard warning switch 11. Music system 5. Horn Pad 12. AC system controls 6. Accelerator Pedal 13. Central air vents 7. Brake pedal 14.
AN OVERVIEW INSTRUMENT CLUSTER - NANO Standard & CX Speedometer Fuel level indicator Odometer Indicators shown may not be applicable to all models.
INSTRUMENT CLUSTER - NANO LX AN OVERVIEW Speedometer Fuel level indicator Tripmeter Reset Knob Odometer Indicators shown may not be applicable to all models.
AN OVERVIEW INDICATORS Turn Signal Indicator : High Beam Indicator : Turn signal indicators can be operated only when ignition is ‘ON’. They can be operated by using the turn indicator switch on the combiswitch. The direction indicator arrow (LHS) and (RHS) on the instrument cluster flashes along with external indicators lights as per selection. The indicator light comes on when the High beam is selected or also when he headlight flasher is operated.
An Overview INDICATORS Low Engine Oil Pressure Indicator : This symbol lights up when the ignition switch is turn to the ‘ON’ position and goes out as soon as the required oil pressure is developed after starting the engine. The light will remains ‘ON’ if there is insufficient oil pressure. If light comes on when driving, contact nearest Tata Authorised service outlet immediately. Check the oil level and add oil if necessary.
AN OVERVIEW Engine Coolant High Temperature Indicator INDICATORS & GAUGES Odometer and Trip meter* (on LCD): This light will come ON and starts blinking when engine coolant temperature is higher than normal . It indicates engine is overheating, Avoid driving in this situation and contact nearest authorised service outlet for necessary attention. CAUTION Never remove the radiator pressure cap from the radiator when the engine is hot. Do not restart the engine until the problem has been duly attended.
AN OVERVIEW STEERING LOCK CUM IGNITION SWITCH Steering Lock cum Ignition Switch: ACC : By turning key to ACC (key in) position, all accessories function like music system will be ‘ON’. ON: Engine running and all electrical gadgets and accessories ON. START: Key of ignition switch is common for door lock & steering lock. The ignition switch is on the right side of the steering column. The switch has four positions. LOCK - Steering Locked ACC - All accessories function ‘ON’.
AN OVERVIEW Single Stalk Combination Switch: (For Standard & CX Versions) Single Stalk Combination Switch is provided on right hand side of steering column. It has wiper control, direction indicator and light control switches. COMBINATION SWITCH b) Position lamp ON. Position (Parking) lamp and tail lamp will be ON in this position. c) Head / Position lamp ON. Head lamp, position (Parking) lamp and tail lamp will be ON in this position. Pull the lever to select high beam flash (spring loaded).
LIGHT CONTROL SWITCH WIPER CONTROL SWITCH AN OVERVIEW COMBINATION SWITCH 3) Side Indicator : 1) Side indicator OFF T LEF LEFT N TUR LAN E CH ANG RIGHT LANE CHA E NGE RIGHT TURN 2) Lane change for Left or Right Turn (Spring Return) 3) Lane change for Left or Right Turn (Self cancellation / Manual return type) Push the stalk upwards for changing lane or turning to Left and downwards for changing lane or turning to Right according to requirement. It has three positions.
AN OVERVIEW COMBINATION SWITCH A) RIGHT HAND STALK 2) Fog Lamp Rotary Switch : 1) Light stalk: Inner rotary switch on the stalk is provided for selecting front & rear fog lamp. Outer rotary switch on right hand stalk is provided for selecting Position (Parking) or Head lamp. It operates with Ignition switch in “IGN” position. a) Head / Position lamp OFF. Head lamp, position (Parking) lamp and tail lamp will be OFF in this position.
COMBINATION SWITCH 3) Side Indicator : Push the stalk upwards for changing lane or turning to Left and downwards for changing lane or turning to Right according to requirement. It has three positions. 1) Side indicator OFF 2) Lane change for Left or Right Turn (Spring Return) AN OVERVIEW Music System (if applicable) : The music system can be fitted on the facia. For operation and further information of music system please refer manufacturer’s manual.
AN OVERVIEW HVAC / A.C. : (As provided) HVAC & AIR CONDITIONING B. Blower Speed selection Knob : The HVAC system has a three speed blower. The blower speeds can be selected by operating the blower knob (B). HVAC AC A B C D E - Air direction mode selection knob Blower speed selection knob Temperature control knob AC ON/OFF switch Air recirculation / Fresh air lever A. Air direction mode selection knob : The air flow can be changed by turning the knob (A) to the desired direction.
HVAC & AIR CONDITIONING E. Recirculation / Fresh Air knob: Recirculation mode Fresh Air mode AN OVERVIEW Whenever discomfort is felt switch to fresh air circulation mode. NOTICE • We strongly recommend AC to be used in recirculation mode for better cooling. • Use fresh Air mode only when HVAC discomfort is felt.
AN OVERVIEW Normal Heating : (Only on HVAC) (For vehicles fitted with HVAC) Knob 'A' - At suitable position as per requirement Knob 'B' - Suitable blower speed Knob 'C' - Suitable temperature position AC - OFF Air Circulation - Fresh mode. Quick Heating : All settings as explained before except air circulation switch to recirculation. Once vehicle is heated, switch back to fresh mode. Never rev-up the engine in cold weather to achieve faster heating.
AN OVERVIEW HVAC & AIR CONDITIONING NOTICE Ventilator : When mist gets cleared switch the knob "A” position to Face mode. In high humidity areas, if cold air continues to flow over windshield, it may cause sudden fogging on outside surface of windshield. Front Ventilators Defrosting : (Only on HVAC) In low temperature areas, to clear frost formation outside the windshield glass, following settings are used. First start the engine and accelerate to warm up.
AN OVERVIEW LAMPS Head Lamp: Tail Lamp: 1 3 1 2 2 3 4 1 2 3 High / Low Beam Position / Parking Lamp Front Direction Indicator Head lamps are clear lens type having multi focal reflector and are provided with halogen bulb with double fitment for providing straight ahead illumination of the road for the long distance or deep beam which illuminates the road immediately ahead for short distance visibility. It also has side indicator lamp and a parking lamp.
AN OVERVIEW LAMPS High Mounted Stop Lamp : Interior Lamp : High mounted stop lamp is provided on the rear side of vehicle. It will glow along with stop lamps whenever service brake is applied. Interior lamp is provided on the roof, near the inner rear view mirror. Its switch has three positions. Rear Fog Lamp & Registration Plate Lamp : 1 ON - The lamp will come ‘ON’ as long as switch is in this position. DOOR (As applicable) In this position the lamp comes on when front doors are opened.
AN OVERVIEW Inner Rear View Mirror : Inner rear view mirror is provided inside the cab. Normal mirror is applicable for standard version. Antiglare mirror is provided on LX version. It has two positions and can be selected by knob below mirror : REAR VIEW MIRRORS & SUNVISORS WARNING NOTICE Be careful when judging the size or distances of a vehicle or other object seen in the side convex mirror. Be aware that objects looks smaller and appear farther away than when seen in flat mirror. Sun visors : 1.
ROOF GRAB HANDLE & UTILITY POCKET / BOX NOTICE AN OVERVIEW Roof Grab Handle :(If fitted) When not in use keep the sun visors in their original position other wise they may lock the driver’s vision. These are provided for comfortable positoning of passengers during journey. Utility pocket / box : Utility pocket is provided to all the doors to keep magazines / books etc. (Only for LX versions.
AN OVERVIEW FLOOR CONSOLE : POWER SOCKET & CUP HOLDER CAUTION A) Power Socket or Cigarette Lighter: (As applicable) Handle the lighter carefully to avoid personal injury. Power Socket Fitment Provision: If lighter does not pop out, remove it to avoid overheating. Avoid smoking inside the vehicle; it may spoil inside ambience, interiors, upholstery etc. B) Cup holder : A power socket fitment provision is given on the floor console near the gear shifting lever.
WINDOW WINDING & PARKING BRAKE LEVER Power window switch (Front Doors) : if fitted AN OVERVIEW Where power windows are not provided, manually operated winder handles are provided. Use winder handle for lowering down or raising up window glasses. Parking Brake Lever : Window glasses on front doors can be operated by switches provided on the main control panel located on the floor console. They work only when the key is in the “ACC” position.
AN OVERVIEW Gear Shift Lever : GEAR SHIFT LEVER & REFUELING Rotate the fuel filler cap anitclockwise and open to fill the fuel. After filling the fuel close the cap by rotating clockwise till you heard clicking sound. Ensure that hood is properly locked. WARNING Fuel vapour is extremely hazardous. Always stop the engine before refueling and never refuel near sparks or open flames. Gearshift lever is mounted on the central console between the two front seats.
AN OVERVIEW FRONT HOOD OPENING & CLOSING Opening the front hood : Ensure that the vehicle is in neutral gear with the parking brake applied. Lift the hood up. Pull the hood stay rod from its clip & insert the free end into the slot in the hood, slide stay rod outward to secure. To open the hood pull the hood release lever located under the right hand corner of the dashboard inside vehicle. The hood will pop up slightly. Closing : 1. To close the hood disengage the stay rod and clamp it properly.
GETTING STARTED KEYS & DOOR LOCK Keys : The key operates all locks and Ignition switch. A code number is stamped on the plate attached to the key set. Detach this plate and store at safe place (Not in the vehicle). This reference number is necessary while getting duplicate keys from your Authorised Dealer. It is advisable to keep another key at safe place for use in case of emergency. NOTICE Do not use locally made keys, get duplicate key through your Tata authorized dealer.
DOOR LOCK OPENING & SEAT ADJUSTMENT Opening the doors from inside : Location of door opening lever/ latch GETTING STARTED Driver Co-driver Std. Slider Fixed CX Slider with recliner Fixed LX Slider with recliner Slider with recliner Bucket type front seats are provided with a lever and recliner handle knob, to adjust seat positions. Seat Back Recliner : (As Appicable) All doors can be opened from inside. Pull the door knob to unlock the door.
Getting Started Rear Seat REAR SEAT 2) Fold the seat back rest, once it is unlocked. A cushion bench seat is provided for the rear passengers. Folding of rear seat back rest For folding the rear seat back rest: 1) Pull both straps provided on seat back rest top simultaneously to unlock the seat back rest . Locking rear seat back rest For locking the rear seat back rest, lift the seat back rest and just press it to engage in the lock.
GETTING STARTED SEAT BELT Seat Belts Occupants safety is of utmost importance. Your car is equipped with seat belts, both front and rear as a part of occupant restraint system. 1 Why Seat Belts Wearing seat belts properly can protect you from being thrown against the inside of the car or against other occupants in case of an accident or sudden braking. It will reduce the chances of severe injury.
GETTING STARTED WARNING Improper positioning of the shoulder portion of the seat belt is dangerous. An improperly positioned belt will provide little or no protection in a collision. Always make sure the shoulder portion of the seat belt is positioned across your shoulder and near your neck, but never under your arm. on your neck, or on your upper arm. 6. The belts are meant (intended) for adult occupants only. 7. Each belt should be used by one occupant only.
SEAT BELT TATA MOTORS strongly urges that the driver and passengers in the car be properly restrained at all times with seat-belts. Failure to do so could increase the chance of injury and / or the severity of injury in accidents. GETTING STARTED Expectant mother: Baby or Small Child : TATA MOTORS recommends the use of a seat-belt. Kindly consult your doctor for specific recommendations. The lap belt should be worn securely and as low as possible over the hips and the waist.
DRIVING BEFORE DRIVING Please ensure to check (Refer maintenance) BEFORE DRIVING & SAFETY CHECKS 7. Check and ensure that all the gauges and indicators in the instrument cluster are working. 1. Tyre pressure and condition of tyres. Inflate to recommended tyre pressure if required. 8. Gear shift lever is in neutral position 2. Coolant level to First fill. SAFETY CHECKS 3. Engine oil level up to Max mark on dipstick. (Do not overfill) 4. Brake fluid level . 5. Water in windshield washer reservoir.
DRIVING SAFETY CHECKS & DRIVING SAFETY Horn DRIVING SAFETY Ensure the horn is working properly. Horn provides safety to other road users by alerting your presence. Seat Belt Brakes Ensure brakes are working properly. Check brake fluid level in reservoir. Do not drive the car when brake warning lamp is 'ON'. Tyres Check the condition of tyres for any abnormality.
DRIVING FUEL ECONOMY FRIENDLY TIPS TO IMPROVE FUEL ECONOMY : NOTICE Your vehicle's fuel economy is mainly dependent on your style of driving. Do not rest your foot on the clutch pedal. It does not allow full engine power to be transmitted to the vehicle and reduces clutch life. To operate your vehicle as economically as possible, adhere to following driving suggestions. Avoid Excessive Idling : Shut Off the engine if you have to wait for more than a minute while you are in traffic.
STARTING / STOPPING THE ENGINE & PREPARING TO DRIVE DRIVING Starting the Engine Stopping the Engine Before starting 1. Apply parking brake. 2. Ensure gear lever in neutral. A. Insert the key in steering cum ignition lock and turn it to ‘ON’ position. B. Press the clutch pedal fully. C. Now crank the engine. D. If the engine does not start turn the key to off position and try after 2 mins. Before switching off the engine, run the engine in idle condition for at least 30 seconds and then switch ‘OFF’.
DRIVING GEAR SHIFTING, BRAKING & PARKING Gear Shifting : The gearshift pattern is shown on the gear shift lever knob. All forward gears being synchronized, provide easy and effortless gear shifting. Always remember to press the clutch pedal fully while shifting the gears and also to release the clutch pedal gently. Avoid sudden clutching i.e. abrupt release of depressed clutch pedal. NOTICE The reverse gear should be engaged only when the car is stationary.
DRIVING DRIVING IN ADVERSE CONDITION Driving Through Water : Driving on a Rainy Day : Never venture to drive through water when it flows over the guard stones on a bridge. Check brakes, steering, windows, tyres for wear and tyre pressure. Check wiper blades for proper functioning. Avoid harsh braking and sharp turns. It may cause loss of control and lead to a skid. For slowing down, shift to lower gears and brake gently. Keep lights ON if visibility is poor.
DRIVING Use side indicators for lane change or turning. Switch on hazard warning switch in case of hazardous parking or if your vehicle is disabled to warn the passing traffic. Climbing Sharp Gradients on Loose Surfaces : DRIVING IN ADVERSE CONDITION If the wheels start to slip within few feet of the end of the climb, motion can be maintained by swinging the steered wheels left and right, thereby providing increased grip.
ADVANCE WARNING TRIANGLE & HAZARD WARNING SWITCH INCASE OF EMERGENCY Advance Warning Triangle : Hazard Warning Switch : An advance warning triangle is provided along with your vehicle.
INCASE OF EMERGENCY IF YOU HAVE A FLAT TYRE: 1. Reduce vehicle speed gradually keeping it in a straight line. Move cautiously off the road to safe place away from traffic. 2. Park the vehicle on a level and firm ground. 3. Apply parking brake and engage 1st or Reverse gear. Stop the Engine and turn on Hazard warning switch. 4. Ensure that all occupants are out of the vehicle on the side away from traffic. 5. Keep advance-warning triangle at least 50 meters behind the vehicle as an indication of breakdown.
IF YOU HAVE A FLAT TYRE Location and Removal of Spare wheel: INCASE OF EMERGENCY Location of Wheel spanner and Tow hook. They are located below Driver seat behind battery in a tool kit bag Advance Warning Triangle: Advance warning triangle is located behind rear seat back rest below parcel shelf in a bag. Unlock the rear seat backrest and remove it when required. Spare Wheel Location Changing the flat tyre Spare wheel is mounted on front firewall inside the Front hood.
INCASE OF EMERGENCY IF YOU HAVE A FLAT TYRE CAUTION Follow the jacking instructions. Make sure to set the jack properly in the jack point. Raising the vehicle with improperly positioned will damaged the vehicle or may cause the personal injury. Do not carry any other work or never get under the vehicle supported by jack. Front Jacking Point Do not start or run the vehicle while supported by jack. Block the wheel diagonally opposite to flat tyre being changed, if necessary.
STARTING THE ENGINE WITH JUMP LEADS INCASE OF EMERGENCY Starting the Engine with Jump Leads : • Switch off all unnecessary electrical loads. The engine with a discharged battery may be started by transferring electrical power from a battery in another vehicle. • Do not lean over the battery during jump starting. • Do not allow the terminals of one lead to touch those of the other lead. • Apply the hand brake. Keep the gearshift lever in neutral.
STARTING THE ENGINE WITH JUMP LEADS INCASE OF EMERGENCY Following order should be followed while connecting battery leads : 1. Positive (+) of Good battery to Positive (+) of discharged battery. Towing the Vehicle : • For towing a vehicle, the best way is to use a wrecker. • Alternatively use a rigid tow bar. • Avoid using a flexible cable or rope as your vehicle may crash into the vehicle towing your car when it stops suddenly.
TOWING THE CAR Securing the towing hook: At Front : • Provision for fitment of towing hook is provided on front bumper as indicated. INCASE OF EMERGENCY • Place the towing hook and wheel spanner back in the vehicle tool kit. Transporting the vehicle : The towing hooks can be used to pull the vehicle onto a trailer or transporter for transporting purposes. To secure, only lash the vehicle down by the wheels or tyres.
INCASE OF EMERGENCY This manual will help you to understand your vehicle. Inspection, maintenance of the vehicle should be entrusted to the professionals only. Please be careful while personally inspecting / maintaining the vehicle as it may cause damage to the vehicle or may cause injury. The ignition and fuel systems are highly important in view of emission control and for efficient engine operation. Similarly the brake system for safety. Do not tamper with them.
ENGINE PRELIMINARY TROUBLE SHOOTING These tips are given for your guidance. These preliminary checks can be carried out in an emergency. In normal cases the problems should be attended to in an Authorized Service outlet by following the repair procedures given in the Workshop Manual. SR PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN NO ENGINE 1. 2. Engine not cranking Dead battery, loose or Get battery checked and/ or improper battery/ electrical changed.
PRELIMINARY TROUBLE SHOOTING SR PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN Pressure transducer faulty, and / or oil pump faulty Do not run the engine extensively. Take the car to the nearest authorized service outlet & get the fault rectified Improper pedal travel Adjust pedal travel Rusted clutch cable Replace cable Oil on clutch disc Clean or replace disc at Authorized Service outlet Pressure plate & diaphragm spring rattling Get car attended by authorized Service outlet NO ENGINE 8.
PRELIMINARY TROUBLE SHOOTING SR NO PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN Oil on the brake lining One side shoe/ pad worn on both wheels. Loose brake anchor plate One side brake pipe clogged One side automatic adjuster not functioning Defective brake lining Glazed lining Clean the brake lining. Get the shoe/ pad replaced BRAKES 2. 3. Brake pulling to one side Brake squeal Tighten the bolts. Get the brake line cleaned. Rectify or replace automatic adjuster. Replace.
PRELIMINARY TROUBLE SHOOTING SR NO PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN Tyre out of balance Check balance and/ or adjust if required. Adjust steering geometry. Adjust tyre pressure. Replace wheel or tyre. Replace tyre. Replace bearing. Check & rectify. Modify driving habit. SUSPENSION 1. Abnormal or excessive tyre wear Steering geometry disturbed Tyres not adequately inflated Wobbly wheel or tyre Defective tyre Hub play not proper Brake grabbing Excessive braking 2 3. 4.
FUSES & RELAYS ELECTRICAL MAINTENANCE Fuses and Relays : Your car’s electrical circuits have fuses to protect the wiring from short circuits or sustained overload. These are located below dash board on right hand side as shown in the sketch. • Identify the defective fuse from it’s melted wire. • Remove blown fuse by fuse puller. The fuse puller is located in the cabin compartment fuse box. • Find the route cause of the blown fuse and rectify. • Install a new fuse of the correct rating.
ELECTRICAL MAINTENANCE 62 FUSES & RELAYS
FUSES & RELAYS ELECTRICAL MAINTENANCE No.
ELECTRICAL MAINTENANCE BULB SPECIFICATIONS DESCRIPTION LOCATION CAP TYPE Head lamp-Halogen H4 Head lamp P43t - 38 H4 12V,60/55 W 2 Parking Lamp Front W5W 12V, 5W 2 Front Fog Lamp Front PK22s 12V, 55W 2 Side Repeater Indicator Side W5W 12V, 5W 2 Rear Direction Indicator Tail Lamp BAU15s 12V,21W 2 Rear Stop+ Parking Lamp Tail Lamp BA15d 12V, 21/5W 2 Reverse Lamp Tail Lamp BA15s 12V,21W 2 Rear Fog Lamp Rear BA15s 12V,21W 1 Registration Plate Lamp Rear W5W 12V, 5W
VEHICLE CARE CAR CARE CAR CARE : Polishes : Your Car is subjected to many external influences such as climate, road conditions, industrial pollution and proximity to the sea. These conditions demand regular care of the Car body. Dirt, insects, bird droppings, oil, grease, fuel and stone chippings should be removed as soon as possible. Polishes and cleaners can restore shine to the painted surface that has oxidised and become dull.
VEHICLE CARE Cleaning of Windows, Front and Rear Glasses : Clean the windows inside and outside with commercially available glass cleaners. This will remove the haze that builds up on the inside of windows. Use a soft cloth or paper towels to clean all glass and plastic surfaces. Non use maintenance : CAR CARE Inflate the tyres to 0.5 kg/cm2 above the normal specified pressure and check it at regular intervals. Check the battery charge every six weeks. Do not drain the engine cooling system.
VEHICLE CARE CAR CARE PROPER CLEANING : WASHING YOUR CAR : In order to protect your car from corrosion it is recommended that you wash your car thoroughly and frequently in case : HAND WASH : 1. There is an heavy accumulation of dirt and mud especially on the underbody. 2. Wash with mild car wash soap like ‘Car Shampoo’ and use a soft 100% cotton cloth to avoid scratches.Dry wiping your car may lead to the formation of scratches and hence always use a soft cloth and clean water while wiping your car.
VEHICLE CARE CAR CARE WAXING : Waxing and polishing is recommended to maintain the gloss and wet-look appearance of your paint finish. 1. Use a good quality polish and wax for your car. 2. Re-wax your car when the water does not slip off the surface and collects over the surface in patches.
CAR CARE VEHICLE CARE Various Environmental Hazards affecting paints : z Environmental hazards destroy your car's finish. The enemy : Ultraviolet Rays, Pollution, Tree Sap, Bird Droppings, Car Wash Chemicals, Road Salt, Acid Rain. Benefits of Car Exterior Enrichment : z Removal of medium scratches, orange peel, oxidation , dust nibs etc and swirl marks from painted surface. z Restoration of original gloss levels UV protection after gloss is restored.
MAINTENANCE BRAKE FLUID & WINDSHIELD WASHER Open the front hood for Checking / Topping up brake fluid & windshield washer fluid, (Refer page no. 37 for opening & closing of front hood.) RESERVOIR WINDSHIELD WASHER : BRAKE FLUID LEVEL : 1 2 1. Brake fluid reservoir 2. Windshield washer reservoir The level of the brake fluid must be between the min. and max. marks on the side of the brake fluid container. If the level falls below the min. mark, add recommended brake fluid.
OPENING & CLOSING OF ENGINE COMPARTMENT COVER Open the rear engine inspection compartment cover / lid for Checking / Topping up engine oil, coolant level & Air filter element cleaning. MAINTENANCE REFITTING OF ENGINE COMPARTMENT COVER OPENING ENGINE COMPARTMENT COVER : For opening engine compartment cover - 1) Place the cover & tighten the wing bolts. 2) Lock the rear seat back rest.
MAINTENANCE ENGINE OIL & ENGINE COOLANT ENGINE OIL LEVEL Check the engine oil level if “low oil pressure” warning comes 'ON' while driving. Failure to check the oil level regularly could lead to serious trouble due to insufficient oil. ENGINE OIL TOPUP 1. Engine Filling Cap 2. Dip Stick Engine oil level should be checked when engine is cold. Allow at least 30 mins. for engine oil to settle before checking oil level.
AIR FILTER & SPARK PLUG NOTICE Check radiator fins for dirt/dust accumulation. Get it cleaned from authorised Tata Service Dealer if required. NOTICE If auxilary tank is found completely empty, top up coolant through radiator as well as auxilary tank cap. CAUTION Never remove the filler cap when the engine is hot. Use only branded premixed ready to use coolant. In case of emergency use normal water only.
MAINTENANCE TYRES Tyres Check for inflation and condition of your car tyres periodically. Under inflated tyres reduce your comfort in car handling and are prone to failures due to high temperature. They also cause uneven wear and more fuel consumption. CAUTION Every time you check inflation pressure, you should also examine tyres for damage, foreign objects and wear. 1 2 3 1. Underinflation : Excessive Side Tread Wear Recommended Tyre Pressures Tyres size Front : 135/70R12 2.
REPAIRING TYRES Repairing a Tyre : Mark the tyre position (if original colour dot mark is not visible) with respect to valve stem hole to ensure that the tyre is refitted in the original location on the wheel rim. Ensure that balancing weights are not disturbed during removal of tyres. Check the balance weight prior to the removal of the tyre. If found loose, mark its location on the rim & refit properly. Balance the wheel after every dismantling and assembly of tyre on the wheel rim if required.
MAINTENANCE WHEEL ALIGNMENT / BALANCING & CATALYTIC CONVERTER Wheel alignment : Care for the Catalytic Converter: Incorrect wheel alignment causes excessive and uneven tyre wear. Check wheel alignment at specified intervals from our authorised dealers. The catalytic Converter does not require any special maintenance however, following precaution should be taken for the effective functioning of the converter and to avoid damage to the Converter.
BATTERY Battery : Battery is located below driver seat MAINTENANCE Clean the battery terminals with a terminal cleaning tool or wire brush. Reconnect and tighten the cables, coat the terminals with petroleum jelly. Ensure that battery is securely mounted. If you need to connect the battery to a charger, disconnect both cables to prevent damage to the vehicle’s electrical system. NOTICE Check the battery for proper electrolyte level and corrosion on the terminals. 1.
IMPORTANT TECHNICAL INFORMATION BELT TENSION : Check the conditions of belts on the engine. Examine the edge of the belt for cracks or fraying. Check the tension of the belt by pushing on it with your thumb for Alternator belt and AC compressor belt at location indicated. It should be 5 to 6 mm. If the belt tension is not proper, get it attended at the nearest authorised service outlet. Correct tension of the belt is very critical from belt life and belt noise point of view.
FUEL, LUBRICANT & COOLANTS IMPORTANT TECHNICAL INFORMATION PLEASE USE ONLY FOLLOWING GENUINE OILS, COOLANTS , LUBRICANTS , ANTI RUST & SOUND DEADENING COATS, WINDSCREEN SEALANT, BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE OF YOUR CAR... ITEM SPECIFICATION COMPANY & BRAND QTY ENGINE OIL SAE 15W40 API SJ CASTROL-Castrol GTX Compact 15W40 2.35 Ltrs COOLANT (50:50) 50:50 ratio premixed SCCI - Golden Cruiser Premium 1400 NA HPCL - Thanda Raja P TGO CASTROL - Radicool 2.4 Ltrs (W/O AC) 3.
IMPORTANT TECHNICAL INFORMATION FUEL, LUBRICANT & COOLANTS FUEL : COOLANTS : Vehicles with catalytic converter : Presence of dirt in coolant chokes up passages in radiator, cylinder head and crankcase, thereby causing overheating of engine. Unleaded regular grade petrol confirming to IS 2796/DIN 51607 (or equivalent) and octane rating not less than 91 RON for BS-III & BS-IV is recommended as fuel (RON stand for Research Octane Number).
OIL FILLING & DRAIN POINTSIMPORTANT TECHNICAL INFORMATION Engine Oil Filling Cap : Engine Oil Drain Plug : Transaxle Oil Level Plug : Transaxle Oil Drain Plug : Transaxle Oil Filling Plug : 81
IMPORTANT TECHNICAL INFORMATION TECHNICAL SPECIFICATION 1. ENGINE Model Type No. of Cylinders : 273 MPFI (BS III) 273 MPFI (BS IV) : 4 Stroke, water cooled, multipoint fuel injection system, SOHC, 2V/Cylinder : 2 in-line Bore / Stroke : 73.5 mm x 73.5 mm. Capacity : 624 cc Max. Engine Output : 37 PS at 5250 +/-250 rpm as per IS:14599 Max. Torque : 51.8 Nm at 3000 +/-500 rpm as per IS:14599 Firing Order : 1-2 Coolant : 50:50 (Water: ethylene glycol) Engine Oil Capacity : 2.
TECHNICAL SPECIFICATION 5. STEERING Type 6. Steering Wheel : Mechanical Rack & Pinion steering gear with steering column. : 350 mm dia. Ratio : 16 : 1 BRAKES Type Front Brakes Rear Brakes Parking Brakes 7. IMPORTANT TECHNICAL INFORMATION : Dual circuit, Vertical split type split hydraulic brake. : 180 mm dia. drum brake : 180 mm dia. drum brake : Lever type, Cable operated mechanical linkages acting on rear wheels. WHEELS AND TYRES Tyres Wheel Rims No.
IMPORTANT TECHNICAL INFORMATION TECHNICAL SPECIFICATION 10. ELECTRICAL SYSTEMS System Voltage : 12 Volts -ve earth Battery : 12V, 25 AH Alternator Capacity : 12V, 70 A (with AC) 12V, 40 A (without AC) 11. PERFORMANCE Max. speed : 105 kmph Max. Gradiability @ rated GVW : 30% 12.
IMPORTANT TECHNICAL INFORMATION DIMENSIONS MAIN CHASSIS DIMENSIONS (IN mm) Wheel Base : 2230 Track Front : 1325 Track Rear : 1315 Front Overhang : 464 Rear Overhang : 405 Overall Length : 3099 Max. Width : 1495 - Over body Overall Height (Unladen / laden) : 1652 / 1613 Minimum Turning Circle Dia. : 8.0 m Minimum Turning Clearance Circle Dia. : 8.
CAR IDENTIFICATION LOCATION OF AGGREGATE NUMBER Chassis Number Punching on RH Front door ‘B’ Piller Chassis Number Plate on Fire Compartment Transaxle Number Location Engine Number Location 86
GENERAL 1 Wash the vehicle & clean condenser fins 2 Check & top up fluids (if required) : Engineoil,Coolant,Brake fluid, Wind screen washer fluid. Adjust wind screen washer nozzles if required. 3 Check fuel lines & transaxle housing for leakages 4 Check rubber boots & bushes for damage 5 All standard checks as per job card (As applicable) ENGINE 1 Clean air filter element ( More frequent cleaning if dust condition is severe) 2 Replace air filter element (More frequent replacement.
1 1 1 2 1 1 WHEELS & TYRES Tyre Swapping with balancing ( Front with Front & Rear with Rear) FRONT & REAR SUSPENSION Check and adjust wheel alignment ELECTRICAL Check specific gravity and level of battery electrolyte (10000 km OR Every 1 year) Check headlamp focusing AC SYSTEM Check AC / HVAC system for satisfactory performance DIAGNOSTIC Check for the DTC in the ‘Engine Control Unit’using diagnostic tool.
RECORD OF SERVICE PERFORMED Recommended Service At km Date Odometer Reading KMs. Repair Order No. Servicing Dealer's Sign. & Stamp PDI 1000 10,000 20,000 30,000 40,000 50,000 60,000 70,000 80,000 90,000 1,00,000 1,10,000 1,20,000 1,30,000 1,40,000 1.
RECORD OF REPAIRS CARRIED OUT Chassis No.: DATE 90 Odometer Reading KMs Repair Order No.
