Owner and Operator Manual Summit (SMT) Summit Utility (SUV) Electric Vehicles P/N 712176-02 2012 Summit
Preface Welcome, and congratulations on your choice of a vehicle from Columbia ParCar Corp.! Your vehicle has been manufactured in full compliance with all applicable American National Standards Institute (ANSI) standards. Your safe use and operation of your vehicle is important to us. Any alteration of your Columbia ParCar vehicle that results in the vehicle being in noncompliance with applicable ANSI standards is strictly prohibited.
TABLE OF CONTENTS 1.0 INTRODUCTION 1.1 1.2 1.3 1.4 1.5 SAFETY MESSAGES VEHICLE IDENTIFICATION NUMBER 13 DIGIT VIN MATRIX 17 DIGIT VIN MATRIX VEHICLE SPECIFICATIONS 2.0 SAFETY 2.1 2.2 2.3 GETTING STARTED SAFETY GUIDELINES SAFETY VEHICLE STATEMENTS 3.0 OPERATIONS AND CONTROLS 4.2 4.3 4.4 4.5 4.5.3 4.6 4.7 4.8 4.9 4.10 4.11 3.1 3.2 3.3 IMPORTANT FIRST STEP INSPECTING THE VEHICLE VEHICLE CONTROLS 3.3.1 POWER KEYSWITCH 3.3.2 DIRECTION SELECTOR 3.3.3 HIGH/LOW SPEED SWITCH 3.3.4 LIGHT SWITCH 3.3.
1.0 INTRODUCTION This manual provides important safety information, operating instructions, model specifications and maintenance instructions for the vehicle. The information in this manual is limited to care and maintenance information only. Information covering repairs is provided in detailed service manuals available from Columbia Dealers. Such major repairs require the attention of a skilled technician and the use of special tools and equipment.
B C A A Figure 1-2 1.
1.4 17 DIGIT VIN MATRIX Digit 1 – 3 Mfg. ID 5FC = Columbia ParCar Digit 4 Vehicle Type L = Low Speed Vehicle Digit 5 Series S = Summit 2 = Two Person 3 = Long Bed 4 = Four person 5 = Short Bed Digit 6 Body Type Digit 7 Engine Type 6 = 48 Volt DC Drive 8 = 48 Volt AC Induction Drive Digit 8 Restraint A = Type 1 Seat Belt Assembly B = Type 2 Seat Belt Assembly (3 point) Digit 9 Assigned Check Digit Digit 10 Model Year B = 2011, C = 2012, D = 2013 etc.
2.0 SAFETY 2.1 GETTING STARTED For personal safety before operating the vehicle, it is the operator’s responsibility to read, understand and follow the basic rules of operation and maintenance instructions in this manual. If you are responsible for the use of the vehicle, it is your responsibility to inform the person or persons using the vehicle about the following basic rules of operation for their personal safety.
Follow all procedures exactly and observe all safety messages stated in this manual. Working on vehicles without following proper procedures and using proper equipment may result in vehicle damage or personal injury. Do not attempt to service hot motor or components. Failure to observe this warning could result in severe burns. Always wear safety glasses or approved eye protection while servicing vehicle.
3.0 OPERATIONS AND CONTROLS 3.1 IMPORTANT FIRST STEP Upon initial delivery, it is very important that the battery pack is properly charged. This is required if the vehicle is to be stored for later use or is to be used immediately. Check that the batteries are not damaged or leaking and that connections are tight. Remove the battery vent caps and inspect each cell for proper electrolyte level. If the electrolyte level is below the plates add only enough water to cover the plates. See Section 4.2.
If any problems are found, Do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, severe personal injury, property damage or death. Consult your local Columbia Dealer for professional service. 3.3 SEATS AND SEAT BELTS NOTICE: Adjust seat before driving. After adjustment, make sure seat is secure. Adjusting Seat Adjust driver’s seat to allow easy operation of pedals, steering wheel and driver controls on dashboard. Figure 3.3.1 is the driver’s seat.
Seat belts must be worn at all times when the vehicle is in motion. Follow all local safety seat belt laws. Important Seat Belt Information The seat belt is designed to hold one person. Never place a child on your knees and attach seat belt. Never use a device that interferes with the seat belt as there is a greater risk of injury in an accident if the seat belt is too loose. Following a serious accident, the seat belts in use at the time must be replaced.
H G I F A B C D E K J Figure 3.3.1 3.3.4 LIGHT SWITCH – Figure 3.3.1 Arrow D The light switch is a two-position switch. Move switch up to activate headlights and taillights, down to turn off. 3.3.5 WINDSHIELD WIPER – Figure 3.3.1 Arrow E If equipped, the windshield wiper switch (E) is a two-position toggle switch. Move switch up to activate wiper and down to turn off. 3.3.6 BATTERY STATE OF CHARGE METER – Figure 3.3.1 Arrow F Used only with DC Drive vehicles.
3.3.7 SYSTEM STATUS LIGHT – Figure 3.3.1 Arrow G Used only with DC Drive vehicles. The green system status LED will light when the power keyswitch is turned to the “ON” position. This indicates the controller is powered up and should display a steady green light. With the power keyswitch “ON”, if this green status light is not lit or is flashing refer to Section 5.11 CONTROLLER TROUBLESHOOTING. 3.3.8 OPERATING INSTRUCTION - Figure 3.3.1 Arrow H Read carefully before operating the vehicle.
3.3.15 CHARGER RECEPTACLE AND REMOTE LED The charger receptacle (Figure 3.3.4) is located on the panel by the driver’s position. The AC cord is plugged in here for battery charging. The charger is inter-locked with the traction control system which powers down the vehicle during charging. Near the receptacle is a remote multicolored LED which will indicate the Delta Q charge status. See Section 4.5.1 for information on the remote LED. Always apply the parking brake when charging.
3.5 PRE-OPERATION CHECKLIST Should any item malfunction or need adjustment, do not operate vehicle until the problem has been corrected. ITEM PROCEDURE Fully charged or adequately charged to provide power for duration of operations. The AC cord is disconnected from the vehicle. Electrolyte level in each cell covers the top of cell plates. Batteries (See Section 4.10 if vehicle is equipped with a Single Point Battery Watering System.) Batteries are secure and free of corrosion.
4.0 ELECTRIC SYSTEM 4.1 IMPORTANT INFORMATION The type of battery used in a Columbia vehicle has a service requirement which is quite different from that of an automotive battery. The electric vehicle battery supplies all of the power to drive the vehicle. During operation the power stored in the batteries is expended.
NOTICE: Automotive batteries should never be used for "deep cycle" application, as their useful life will be very short. Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical/electronic components in the charger and vehicle from all but direct or “close proximity” lightning strikes. Damaged or corroded battery terminals should be replaced or cleaned as necessary. Failure to do so may cause overheating during operation.
Weekly an equalization charge is to be applied to the battery pack. This process balances the electrical charge in the battery pack and will extend battery life. The following procedure is used to complete this. Charge the battery pack allowing the Delta-Q Charger to go to green 100% charge. Once the green LED lights unplug the power cord. Wait approximately 30 seconds. Reconnect the power cord and allow the Delta-Q to complete a second charge cycle.
NOTICE: Do not cover the charger cabinet or cooling fins with clothing, blankets, or other material. Fins provide ventilation and prevent overheating. Do not disassemble the charger. There are no serviceable components. 4.5.1 CHARGER OPERATING INSTRUCTIONS Connect the supplied power cord to the vehicle charger receptacle and to a properly grounded wall outlet. Charger start and charge time is automatic. The Yellow AC power LED (Fig. 4.5.1 No.
3 FLASH = Charge Timeout: The charging did not complete in allowed time, 12-14 hours. This may indicate a battery problem, or that the Charger output was reduced due to high ambient temperatures. Disconnect AC supply, confirm sufficient ventilation, allow cool down time, and restart Charger.
To check/change the charging algorithm: Disconnect the charger positive connector from battery pack. Apply AC power and after the LED test, the algorithm # will be displayed for 11 seconds. To change the algorithm, touch the positive connector during the 11 second display period to the battery pack’s positive terminal for 3 seconds and then remove. The algorithm # will advance after 3 seconds. Repeat until the desired algorithm # is displayed. A 30 second timeout is extended for every increment.
4.8 TIPS FOR PROLONGING BATTERY LIFE NOTICE: A common misconception is Deep Cycle Batteries develop a memory, lose capacity, or must be discharged until the BDI warning flashes and then recharged. Deep Cycle Wet Lead Acid Batteries are not like cell phone NiCad Batteries. Deep Cycle Batteries benefit from frequent charging and being maintained at as close as possible to a 100% state of charge. Plugging in the Delta Q Charger overnight or when the vehicle is not in use for 3-5 or more days is encouraged.
5.0 SERVICING YOUR VEHICLE 5.1 MAINTENANCE GUIDELINES To ensure that the vehicle is kept in a safe and correct operating condition, it must be inspected and maintained on a regular basis. Proper lubrication, electrical control adjustments, safety feature checks, etc. performed at recommended intervals will help prevent damage or failure of the unit while providing optimum performance.
NOTICE: The wheel may be bent if not torqued in a crossing pattern. This will cause the wheel to wobble. 5.6 CLEANING Wash underside to remove all dirt and debris. Do not direct high pressure water at the controller, speed switches, or tops of the batteries. Wash body and seat with a mild detergent. Do not use abrasives (bodies are painted). 5.7 LUBRICATION Every 6 months apply light oil to the rear body hinges. Semi-annually grease the vehicle chassis.
5.9 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN It is recommended that the following be performed by a trained qualified technician or your Columbia Dealer Item Tires Operation Quarterly SemiAnnual Front wheel alignment and camber. * Test batteries. * Annual Electrical * Inspect motor condition and operation. * Check brakes, clean, adjust, replace if needed. Brakes * Check brake fluid. * Check differential fluid level. Lube Wheel Accelerator Grease fittings.
A “2 Flash fault” may indicate a start-up sequence fault. This is caused when the vehicle direction selector is not in the neutral position when the power keyswitch is turned on. Steps to take to possibly clear this fault are: Set the parking brake. Turn vehicle power keyswitch to OFF. Set direction selector to N – Neutral. Ensure the accelerator pedal is at its resting (up) position. Turn vehicle power keyswitch to ON. Select the desired direction on the direction keyswitch.
6.0 TOWING & TRANSPORTING NOTICE: Use only straps, chains or towing devices that are rated to handle the full weight capacity of the vehicle in tow. Use caution and common sense while towing disabled vehicles. 6.1 TOWING YOUR VEHICLE Use a tow chain, strap or towing device long enough to provide a safe distance between vehicles. Connect the selected towing device to appropriate secure positions on both vehicles. Turn the key to the off position. Disengage the parking brake.
7.0 VEHICLE STORAGE (over 6 weeks) 7.1 BATTERY PREPARATION Before storage make sure batteries are fully charged and the electrolyte is full in all cells per Section 4.2. Clean the batteries and connections per Section 4.3. The Delta-Q charger has the capability to test and recharge batteries during storage. Leave the batteries connected and the Delta-Q charger plugged into a reliable AC source. If the Delta-Q is not used: Batteries will "self-discharge” during storage and recharging will be necessary.
1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.parcar.
