Owner’s and Operator’s Manual CR-10 Chariot Electric Vehicles PN 709642-03 5/2011
Preface Welcome, and congratulations on your choice of vehicle from Columbia ParCar Corp.! Your vehicle has been designed and manufactured to conform to applicable sections of ANSI B56.8. Your safe use and operation of your vehicle is important to us. Any alteration of your Columbia vehicle that results in the vehicle being in noncompliance with applicable ANSI standards is strictly prohibited. Columbia ParCar Corp.
TABLE OF CONTENTS 1.0 INTRODUCTION 1.1 SAFETY MESSAGES 1.2 VEHICLE DESCRIPTION 1.3 VEHICLE IDENTIFICATION NUMBER (VIN) 1.4 VIN MATRIX 1.5 VEHICLE SPECIFICATIONS 2.0 SAFETY 2.1 GETTING STARTED 2.2 SAFETY VEHICLE STATEMENTS 2.3 SAFETY WARNINGS 2.4 SAFETY CONCERNS 2.5 LIFTING INSTRUCTIONS 2.6 BATTERY DISCONNECT METHODS 2.7 BATTERY REMOVAL AND INSTALLATION 3.0 OPERATIONS AND CONTROLS 3.1 INSPECTING THE VEHICLE 3.2 WHAT TO DO IF YOU HAVE A PROBLEM 3.3 VEHICLE CONTROLS 3.3.1 KEYSWITCH 3.3.
NOTICE: In an effort to streamline product support, please ensure your vehicle is properly registered with Columbia ParCar. Registration allows for more effective product support including product updates and warranty processing. Please consult with your servicing dealer to verify or complete the registration process.
1.0 INTRODUCTION This manual provides important safety information, operating instructions, model specifications and maintenance instructions for the CR-10 Chariot. The information in this manual is limited to care and maintenance information only. Information covering repairs and technical service is provided in detailed service manuals available from Columbia Dealers. These activities require the attention of a skilled technician and the use of special tools and equipment.
The VIN is also stamped on the metal cross bar located under the foot treadle platform. See Figure 1.3.2. To ensure prompt service when repairs or adjustments are required, your Columbia Dealer must have the VIN. Figure 1.3.2 CR1A1-0ZG1234 is an example of a current VIN. For your own personal reference, fill in the VIN in the space provided below. 1.
2.0 SAFETY 2.1 GETTING STARTED For personal safety, before operating the vehicle, it is the operator’s responsibility to read, understand and follow the basic rules of operation and maintenance instructions in this manual. If you are responsible for the use of the vehicle, it is your responsibility to inform the person or persons using the vehicle about the following basic rules of operation for their personal safety.
Your safety and the safety of others depend on your safe operation and maintenance of this vehicle. Prior to operation, you, the operator, must be thoroughly familiar with this and all other sections of this manual. 2.3 SAFETY WARNINGS For personal safety and to maintain stability and control, operate this vehicle under these conditions only. Failure to comply with these warnings may result in bodily injury and property damage.
2.5 LIFTING INSTRUCTIONS Use extreme caution lifting or working on or around lifted vehicle. Vehicle should be on a flat, hard and level surface. When lifting the vehicle for service, remove key and use a sturdy lifting device such as a hoist or floor jack placed under the Chariot body. Always block wheels to prevent it from rolling. After the body is lifted 4 to 6 inches from the floor, place a suitable device under vehicle frame to support vehicle weight. An example is a 4” x 6” wooden block.
3.0 OPERATIONS AND CONTROLS 3.1 INSPECTING THE VEHICLE Upon receipt of vehicle, perform a pre-delivery inspection of the vehicle. Also, before using the vehicle, there are checks that must be performed to ensure that it is in safe proper working order. NOTICE: Vehicle should be inspected immediately after delivery. Use the following guidelines to make sure there are no obvious problems. Examine the contents of all packages and accessories that may have come in separate packages with this vehicle.
3.3 VEHICLE CONTROLS This section describes the operating controls of the vehicle. Figure 3.3.1 identifies the locations of many of these controls. G H F A E B D C Figure 3.3.1 3.3.1 KEYSWITCH – Figure 3.3.1 Arrow A The keyswitch energizes the vehicle. Rotate the key to the right from vertical to turn the vehicle on, return to vertical to turn the vehicle off. If equipped, the keyswitch can also have a reverse direction. Rotate the key to the left from vertical to move in reverse (REV).
When accelerating quickly, the needle will move to the left green region near the very far left red region. This is normal. If the needle continues past the green region into the very far left red region, it indicates that the batteries need recharging as soon as possible to avoid a shut-down of the vehicle. 3.3.3 HORN BUTTON – FIGURE 3.3.1 Arrow C The horn button is located on the left inside body panel and may be sounded by applying lateral pressure with the operator's left leg. 3.3.
3.4 VEHICLE OPERATING INSTRUCTIONS 3.4.1 DRIVING THE VEHICLE Do not operate vehicle unless you are a qualified and trained operator. Keep the vehicle under control at all times. Drive only on level surfaces or on surfaces having an incline of no more than 10%. Drive slowly when making a turn, especially if the ground is wet, slippery or when driving on an incline. Do not drive this vehicle in hazardous areas unless this vehicle is approved and labeled for such operation.
4.0 ELECTRIC SYSTEM 4.1 IMPORTANT INFORMATION The type of battery used in a Columbia vehicle has a service requirement which is quite different from that of an automotive battery. The electric vehicle battery supplies all of the power to drive the vehicle. During operation the power stored in the batteries is expended.
NOTICE: Automotive batteries should never be used for "deep cycle" application, as their useful life will be very short. Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical/electronic components in the charger and vehicle from all but direct or “close proximity” lightning strikes. Damaged or corroded battery terminals should be replaced or cleaned as necessary. Failure to do so may cause overheating during operation.
4.3 BATTERY CLEANING Acid-soaked dirt on the battery terminal connections causes current leakage, reduces battery efficiency, and battery life. Check that all vent caps are tightly in place before washing. Hose wash battery terminal connections periodically with clean low-pressure water to keep them free of acid spillage, dirt, and other debris. Do not hose wash switches, solenoids and other electrical control devices. Cover as necessary to prevent splashing.
4.5.3 LOW BATTERY RESET SWITCH: This is used if the batteries are heavily over discharged. When the AC cord is connected, the RED light will turn on but will shortly turn off. To reactivate the charger, push the reset button for 10 seconds. This will restart the charger. Release the button and the charger will continue to charge. 4.5.
4.8 VEHICLE TROUBLESHOOTING PROBLEM CHECK Keyswitch on. Keyswitch is in desired direction. Keyswitch for loose wires or faulty switch. Will not move Batteries for loose terminals, corrosion, electrolyte level or state of charge. Motor for loose wires, open circuits. Batteries for loose terminals, corrosion, electrolyte level or state of charge. Brakes dragging Runs slow Under inflated or flat tires. Wheels for binding, do not spin freely.
5.0 SERVICING YOUR VEHICLE 5.1 MAINTENANCE GUIDELINES To ensure that the vehicle is kept in a safe and correct operating condition, it must be inspected and maintained on a regular basis. Proper lubrication, electrical control adjustments, safety feature checks, etc. performed at recommended intervals will help prevent damage or failure of the unit while providing optimum performance. Follow the guidelines below to assure proper maintenance.
5.2 CLEANING Wash underside to remove all dirt and debris. Do not direct high pressure water at the speed switch or tops of the batteries. Wash body and seat with a mild detergent. Do not use abrasives (bodies are painted). Frequent washings with mild soap will preserve the finish of your vehicle. For stubborn and imbedded dirt, a soft bristle brush may be used. Tar, asphalt, creosote and the like should be removed immediately to prevent staining of paint.
5.4 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN Drive Electrical Brakes Control Speed Lube Steering Check treadle adjustment, motor mounting hardware, and drive chain adjustment Test batteries Inspect motor condition and operation. Inspect brakes – clean, adjust, replace as needed.
6.0 VEHICLE STORAGE (over 6 weeks) 6.1 BATTERY PREPARATION Before storage make sure batteries are fully charged and the electrolyte is full in all cells per Section 4.2. Clean the batteries and connections per Section 4.3. Recharging will be necessary during storage.
1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.parcar.
