Service manual

TABLE OF CONTENTS
i
Table of Contents
SECTION 1 – Installation 1
Contents of Packaging 1
Tools Required 1
Unpacking and Setup 1
Hydrating the Printhead Cartridge 2
Removing Service Station Transport Tab 3
Assembling the Printer 3
Connecting the Colordyne 1600-S 5
Install the Printer Driver 6
Install the Ink Tanks 9
Install the Printhead Cartridge 10
SECTION 2 – Troubleshooting 14
Power Problems 14
Interface Communication Problems 14
Feeding Problems 15
The Memjet Printhead 16
The Service Station 17
Printing Problems 18
Software Problems 18
Jams in the Colordyne 1600-S Printer 19
SECTION 3 – Functional Operation 20
Sequence of Operation 20
Printer Controls 21
Control Panel Button/LED Indicators 22
Printer Driver Properties 24
General Tab 24
Layout Tab 25
Services Tab 26
Using the Toolbox 27
User Interface 27
Diagnostics 29
Ink Usage 29
Network Configuration 30
Service Menu 31
Printer Toolbox Error Messages 33
SECTION 4 – Adjustment 35
Colordyne 1600-S Drive Belt Tension Adjustment 35
SECTION 5 – Disassembly/Assembly Procedures 36
Printer Basic Disassembly 36
Replacing the Separator Tips 36
Service Disassembly Procedures 36
Left-hand Side Covers 37
Right-hand Side Cover 38
Replacing Motor Drive Belt or Motor 39
Replacing the Clutch 39
Replacing the Feeder Encoder and/or Encoder Sensor 40
Replacing Feed Rollers 41
Replacing Delivery Rollers 44
Replacing Interface PC Board 48
Removing the Print Engine 49