Troubleshooting guide

PRINTER MAINTENANCE SCHEDULE

General, periodic maintenance is needed to keep the Printer in good working order. Many tasks can be

performed by operators with basic supplies, no special tools needed. Other tasks should only be performed

by trained service personnel. NOTE: High volume usage may require more frequent maintenance.

Maintenance Supplies & Equipment: Flashlight, small telescoping mirror, hard-bristled toothbrush or

equivalent, powder-free nitrile gloves, protective clothing and eyewear, small flathead screwdriver,

tweezers, vacuum with wand, deionized distilled water, Super Lube 21030 synthetic grease (or equivalent),

Loctite 38650 copper anti-seize (or equivalent), can of compressed air, foam or lint-free cotton swabs, lint-

free wipes, disposable shop towels.

COMPONENTS/TASKS

MAINTENANCE TYPE

DAILY BI-WEEKLY MONTHLY YEARLY AS NEEDED

PERFORMED BY OPERATOR

Printhead (Manual Wiping) WIPE INSPECT CLEAN REPLACE REPLACE

Ink Revolver Connections CLEAN INSPECT CLEAN INSPECT

Residue and Dust Removal

CLEAN

Optical Sensors INSPECT CLEAN CLEAN CLEAN REPLACE

Wiper Roller Assembly: INSPECT INSPECT INSPECT INSPECT REPLACE

Grit Rollers (Media Path) INSPECT INSPECT INSPECT CLEAN CLEAN

Ink Tank Latches/Ink Bay INSPECT REPLACE

Ink Tubing, Components INSPECT CLEAN REPLACE

Ink Waste Tray Pad INSPECT INSPECT REPLACE

Lift Motor Gear

INSPECT

REPLACE

PERFORMED BY SERVICE TECHNICIAN

Cutter: Inspection/Cleaning INSPECT INSPECT REPLACE

Lubrication

APPLY

Pen Driver PCA Contacts INSPECT CLEAN CLEAN

Moving Parts/Motor INSPECT INSPECT CLEAN

Service Station Sled Assembly INSPECT CLEAN REPLACE

Wiper Assembly INSPECT CLEAN CLEAN

WARNING!

ALWAYS POWER DOWN THE PRINTER BEFORE CONNECTING OR DISCONNECTING ANY

WIRING HARNESSES OR CABLE CONNECTIONS TO AVOID SERIOUS SHOCK OR INJURY.

CAUTION

• ALWAYS USE APPROPRIATE PERSONAL PROTECTION EQUIPMENT (PPE).

• USE ELECTROSTATIC DISCHARGE (ESD) PROTECTION WHEN MAINTAINING EQUIPMENT.

• DISPOSE OF ALL MAINTENANCE WASTE IN ACCORDANCE WITH LOCAL REGULATIONS.

CDT_1600-S Operators Manual 04/14/14

CDT_1600-C Operators Manual 04/14/2014