Portable Generator User Manual

ManualsBrandsColeman ManualsPortable GeneratorPM402511

Stationary Standby Electric Generator - 25,000 WATTS

IMPORTANT SAFETY INSTRUCTIONS – Please make certain that persons who are to install, operate and maintain

this equipment thoroughly read and understand these instructions prior to operation. SAVE THESE INSTRUCTIONS

— This manual contains important instructions that should be followed during installation and maintenance of the

generator and battery.

Record the model and serial numbers of your generator below:

Model Number

____________________

Serial Number

____________________

Date Purchased

____________________

HELPLINE 1-800-445-1805

OWNERS MANUAL

MODEL: PM402511

Read and understand all safety precautions in this manual and other

manuals included with this product before installing, operating and maintaining this

equipment. Failure to comply with instructions in this manual could result in personal

injury, property damage, and/or voiding of your warranty. Coleman Powermate WILL

NOT be liable for any damage because of failure to follow these instructions.

WARNING:

200-2313 - Revision C

ENGLISH



PP. 1-32

FRANCAIS



pág. 33-52

ESPAÑOL



p. 53-72

Summary of content (32 pages)

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OWNERS MANUAL MODEL: PM402511 200-2313 - Revision C Stationary Standby Electric Generator - 25,000 WATTS IMPORTANT SAFETY INSTRUCTIONS – Please make certain that persons who are to install, operate and maintain this equipment thoroughly read and understand these instructions prior to operation. SAVE THESE INSTRUCTIONS — This manual contains important instructions that should be followed during installation and maintenance of the generator and battery. ENGLISH PP. 1-32 FRANCAIS pág.
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TA B L E O F C O N T E N T S Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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GENERAL SAFETY GUIDELINES The following information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections. Also read and follow all safety labels on the engine/generator set. If labels are damaged or unreadable, contact product service for replacements. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
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GENERAL SAFETY GUIDELINES (Continued) WARNING: CAUTION: The National Electrical Code (NEC) requires the frame and external electrically conductive parts of the generator to be connected to an approved earth ground. Units with broken or missing parts, without protective housing or covers should never be operated. Contact your service center for replacement parts. Inspect the generator regularly, and contact your nearest Authorized Dealer for parts needing repair or replacement.
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INTRODUCTION U N PA C K I N G I N S T R U C T I O N S The stationary standby electric generator is manufactured for our customers to supply reliable backup power. The generator is a compact unit, designed to supply the power for your critical needs when utility power fails. Be sure to inspect the generator carefully for freight loss or damage.
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G E N E R AT O R S P E C I F I C AT I O N S Rated Wattage - (Standby) 25,000 Watts@1.0PF LPG 22,000 Watts @ 1.0 PF NG Voltage - 120/240 volts Rated Current - 208/104 amps LPG Frequency - 60 HZ Power Factor - 1.0 Max. Ambient Temp Rise - 105°C Insulation class - H Note: Rated wattage is specified at sea level, 60°F ambient temperature, and propane fuel (with 2500 BTU/cuft). Rated wattage decreases approximately 3.
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I N S TA L L AT I O N D R AW I N G S 7
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of four feet of clearance between the generator and any other structure. When placing the generator, the direction of the exhaust should be pointing away from windows, doors and any ventilation system. Insure that sufficient air flow is available to remove the exhaust fumes and cool the generator properly. I N S TA L L AT I O N DANGER • Improper installation can damage your electrical system and cause property damage, serious personal injury or death.
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L O C AT I O N A N D G E N E R AT O R P L A C E M E N T ( c o n t i n u e d ) WARNING DANGER • • • The generator engine exhaust fumes contain carbon monoxide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. The generator must be installed properly, in strict compliance with applicable codes and standards.
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FUEL SELECTION NATURAL GAS (NG) SETTINGS Units are tested with natural gas before they leave the factory. If natural gas is to be used, no adjustments are required. The fuel select switch, located on the bottom of the control panel, should be in the (NG) position.
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A U T O M AT I C T R A N S F E R S W I T C H WARNING This generator must be connected to an automatic transfer switch. The automatic transfer switch detects when a power failure occurs and automatically starts the engine to provide generator power. When the utility power becomes available, the transfer switch automatically shuts down the generator and switches back to the utility power. (See figure 1 for typical installation).
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B AT T E RY I N S TA L L AT I O N WARNING Minimum recommended battery size is a BCI Group 26 with a minimum of 550 CCA (Cold Cranking Amps). Place the battery in the battery rack as shown and secure using the holddown hardware provided. The electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. The following procedures are to be observed. • Wear full eye protection and protective clothing.
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L U B R I C AT I O N A N D C O O L I N G Check oil level before start-up. The unit is shipped with the proper type of oil in the crankcase for operation above 40°F. Follow the engine manufacturer’s recommendations for oil at temperatures below 40°F. Check oil periodically to ensure that the unit is properly lubricated. Follow the engine manufacturer’s recommended service schedule. Engine oil capacity is 4.0 qt (3.79L) without a filter change and 4.50qt (4.26L) with a filter change.
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G E N E R AT O R C O N T R O L PA N E L F E AT U R E S A WARNING Two line by twenty character LCD provides the primary visual interface for metering, alarms, prealarms and protective functions. In the normal mode, labels appear above and below the display. In the alternate display mode, labels and the displayed value appear on the display. B Red LED turns ON when the device is not in the AUTO mode. C Red LED turns ON continuously for all alarm conditions and flashes for pre-alarm conditions.
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G E N E R AT O R C O N T R O L PA N E L O P E R AT I O N DISPLAY MODE Pressing the Display/Toggle pushbutton allows the user to scroll through the Normal, Alternate and Menu display Modes. ALTERNATE DISPLAY MODE Alternate Display Mode can be used to observe generator performance including oil pressure, coolant temperature, battery voltage, kilowatt load, generator voltage, kVA, hours to next service, amps, generator frequency, total run hours, engine speed, and unit identification number.
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G E N E R AT O R C O N T R O L PA N E L F E AT U R E S - A L A R M S G E N E R AT O R C O N T R O L PA N E L F E AT U R E S - P R E - A L A R M S When the generator control panel senses an abnormal operating condition, an alarm is declared and the generator set is shutdown. All alarm conditions will light a red LED (labeled Alarm) along with displaying the condition on the LCD screen.
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25KW WIRING DIAGRAM (CP500 CONTROLLER) SCHÉMA DE CÂBLAGE 25KW (CONTRÔLEUR CP 500) DIAGRAMA DE CIRCUITO ELÉCTRICO DE 25 KILOVATIOS (CONTROLADOR CP500) 17
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25KW WIRING DIAGRAM (CP1000 CONTROLLER) SCHÉMA DE CÂBLAGE 25KW (CONTRÔLEUR CP 1000) DIAGRAMA DE CIRCUITO ELÉCTRICO DE 25 KILOVATIOS (CONTROLADOR CP1000) 18
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ENGINE MAINTENANCE • Check oil every 8 hours of operation. • Change oil and oil filter every 100 hours of operation. • Change air filter every 400 hours. • Replace spark plugs every 500 hours . • Check Coolant level every 8 hours of operation. Check coolant mixture at least twice a year using a hygrometer. WARNING • Before performing any maintenance, make sure the Mode switch is in the OFF position, the circuit breaker is in the OFF position and the positive (red) battery cable is disconnected.
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TROUBLESHOOTING SYMPTOM Engine will not crank in Manual mode. 1. 2. 3. 4. 5. 6. Engine will crank in manual mode but 1. will not start. 2. 3. 4. Engine runs but no A.C. output from the generator. Fault light on, engine will not start. 1. 2. 3. 4. 5. 1. 2. POSSIBLE CAUSE Defective Battery. Blown control panel fuse. Loose or dirty connections. Defective crank relay. Defective Starter. Defective Control. No fuel. Defective controller. Defective fuel solenoid. Problem with engine ignition system.
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Coleman PowerStation™ Stationary Standby 3-Year or 1500 Hour Limited Warranty Your Coleman PowerStation™ emergency back up power system generator has been manufactured to stringent guidelines & standards for years of dependable operation & service. Coleman Powermate warrants this product to the original consumer against defects in material and workmanship for a period of 3-Years or 1500 hours, whichever occurs first, from the date of purchase and is not transferable.
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MAINTENANCE LOG Always follow the engine manufactures recommendations when performing maintenance. Use this page to track the maintenance which is performed. Noting the time on the hour meter will help in keeping the maintenance schedule. All safety rules must be followed when performing maintenance on the unit. Be sure the engine is not running when performing maintenance. Check oil level every 8 hours of operation. Change oil and filter every 100 hours. Change air filter every 400 hours.
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PA R T S D R AW I N G - E X H A U S T S Y S T E M PLAN DES PIÈCES - SYSTÈME D'ÉCHAPPEMENT \ DIAGRAMA DE PIEZAS - SISTEMA DE ESCAPE Muffler Exhaust Sortie du silencieux Silenciador del escape Muffler Inlet Entrée du silencieux Entrada del silenciador PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5 6 7 8 9 10 11 12 Part No Qty Pièce N° Qté N.° De Pieza Cantidad Description Description Descripción 0058015 1 Tailpipe . . . . . . . . . . . . . . . . . . . . . . .
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PA R T S D R AW I N G - E N C L O S U R E PLAN DES PIÈCES - BOÎTIER \ DIAGRAMA DE PIEZAS - CARCASA PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5 6 7 8 9 10 11 Part No Qty Pièce N° Qté Description Descripción N.° De Pieza Cantidad Description 115-0206 1 Lid assembly (includes lid and . . . . . . Couvercle (incluant l'isolant sonore) . Conjunto de tapa (incluye la tapa sound proofing material). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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PA R T S D R AW I N G - C O O L I N G S Y S T E M PLAN DES PIÈCES - SYSTÈME DE REFROIDISSEMENT DIAGRAMA DE PIEZAS - SISTEMA DE ENFRIAMIENTO PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5 6 7 8 9 10 11 Part No Qty Pièce N° Qté Description Descripción N.° De Pieza Cantidad Description 115-0211 1 Radiator panel . . . . . . . . . . . . . . . . . . Panneau de radiateur . . . . . . . . . . . . Panel del radiador N/A 10 Bolt, HH 1/4-20 X .75 . . . . . . . . . . . . .
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PA R T S D R AW I N G - D O O R A S S E M B LY PLAN DES PIÈCES - ENSEMBLE DE PORTE \ ESQUEMA DE PIEZAS - CONJUNTO DE LA PUERTA PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No Qty Pièce N° Qté N.° De Pieza Cantidad Description Description Descripción See page 24 1 Door assembly . . . . . . . . . . . . . . . . . . Ensemble de porte (voir page 24) . . . Conjunto de puerta (véase página 24) S115-0193 1 Door scoop panel . . . . . .
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PA R T S D R AW I N G - F U E L S Y S T E M PLAN DES PIÈCES - SYSTÈME D'ADMISSION \ DIAGRAMA DE PIEZAS - SISTEMA DE COMBUSTIBLE NOTE: Seal all connections with gas tape. Use 2½ wraps minimum. Check all connections under pressure using a soap and water solution. REMARQUE : Sceller toutes les connexions avec du ruban à conduite de gaz. Envelopper d'au moins 2½. Vérifier toutes les connexions sous pression avec une solution d'eau savonneuse. NOTA: Selle todas las conexiones con cinta para gas.
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PA R T S D R AW I N G - G E N E R AT O R PLAN DES PIÈCES - GÉNÉRATRICE \ DIAGRAMA DE PIEZAS - GENERADOR PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5 6 7 8 Part No Qty Pièce N° Qté N.° De Pieza Cantidad Description Description Descripción 0059337 1 Rectifier service kit w/var, dio . . . . . . Ens. de réparation redresseur . . . . . Juego de rectificación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . avec var., diode 0059183 1 Exciter rotor . . . . . . .
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PA R T S D R AW I N G - 2 5 K W B R E A K D O W N PLAN DES PIÈCES - VUE ÉCLATÉE 25 KW DIAGRAMA DE PIEZAS - DESGLOSE DEL MODELO DE 25 KILOVATIOS PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No Qty Pièce N° Qté Description Descripción N.° De Pieza Cantidad Description 059-0332 4 Bolt, M10-1.5 X 25MM . . . . . . . . . . . . Boulon, M10-1,5 X 25MM . . . . . . . . . Perno, M10 - 1.5 x 25 MM 060-0163 4 Washer, Lock 7/16 ZP . . .
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PA R T S D R AW I N G - C O N T R O L PA N E L E N D A S S E M B LY PLAN DES PIÈCES - ENSEMBLE DE TABLEAU DE COMMANDE DIAGRAMA DE PIEZAS - CONJUNTO TERMINAL DEL PANEL DE CONTROL PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5** 6 7 8 9 or 10 11 12 13 14 15 16 17 18 Part No Qty Pièce N° Qté Description Descripción N.° De Pieza Cantidad Description 115-0213 1 Generator end panel . . . . . . . . . . . . . Panneau d'extrémité de la génératrice .
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PA R T S D R AW I N G - C O N T R O L PA N E L B R E A K D O W N PLAN DES PIÈCES - VUE ÉCLATÉE DU TABLEAU DE COMMANDE DIAGRAMA DE PIEZAS - DESGLOSE DEL PANEL DE CONTROL PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No Qty Pièce N° Qté Description Descripción N.° De Pieza Cantidad Description N/A 4 Nut, 1/4-20 nylon stop . . . . . . . . . . . . Écrou, blocage de nylon 1/4-20 . . . . .
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PA R T S D R AW I N G - B AT T E RY H O L D D O W N PLAN DES PIÈCES - FIXATION DE LA BATTERIE DIAGRAMA DE PIEZAS - SUJECIÓN DE LA BATERÍA To Starter Au Démarreur Al Arrancador To Engine Block Au Bloc De Moteur Al Bloque Del Motor PA R T S L I S T LISTE DES PIÈCES \ LISTA DE PIEZAS Item Article Artículo 1 2 3 4 5 6 Part No Qty Pièce N° Qté N.° De Pieza Cantidad Description Description Descripción 059-0342 2 Bolt, 1/4-20 X 8.00 . . . . . . . . . . . . . . Boulon, 1/4-20 X 8,00 . . . . . . . . . . . .