OPERATOR’S MANUAL CM04143N GENERATOR 120V AC & 12V DC,1850W IMPORTANT: READ OPERATOR’S MANUAL BEFORE USING Manufactured in China For Customer Service Call Toll Free: 1-855-900-2653 R Coleman○ and are registered trademark of The Coleman Company, INC. used under License.
SAFETY GUIDELINES: READ THIS MANUAL THOROUGHLY If any portion of this manual is not understood, contact the toll free Coleman® Customer Service line at 1855-900-2653 for starting, operating and servicing procedures. The operator is responsible for proper and safe use of the equipment. We strongly recommend that the operator read this manual and thoroughly understand all instructions before using the equipment. We also strongly recommend instructing other users to properly start and operate the unit.
This symbol points out important safety information that, if not followed, could endanger personal safety and/or property of others. This symbol points out potential explosion hazard. This symbol points out potential fire hazard. This symbol points out potential electrical shock hazard.
FIRE HAZARDS • • • • • • Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE. Do not permit smoking, open flames, sparks or heat in the vicinity while handling gasoline. Never add fuel while unit is running or hot. Allow engine to cool completely before adding fuel. Never fill fuel tank indoors. Comply with all laws regulating storage and handling of gasoline. Do not overfill the fuel tank. Always allow room for fuel expansion.
TABLE OF CONTENTS 1. DESCRIPTION------------------------------------------------------------------------------------------2 2. UNPACKING --------------------------------------------------------------------------------------------2 3. GENERAL SAFETY -----------------------------------------------------------------------------------2 4.
1,850W PORTABLE GASOLINE GENERATOR Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. DESCRIPTION This generator is powered by an air-cooled, four-stroke, OHV engine. 1. Fuel tank cap 2. Carburetor choke lever 3.
1,850W PORTABLE GASOLINE GENERATOR moving components causing equipment damage and/or personal injury. Shut off the generator engine and disconnect the spark plug wire before performing any service or maintenance to the unit. 9. While in operation, keep all persons away from the immediate area surrounding your generator. 10. Be sure all powered devices are shut off prior to connecting them to the generator. OPERATION 11. Keep the generator clean and well maintained at all times. PRE-OPERATION 1.
1,850W PORTABLE GASOLINE GENERATOR GROUNDING Oil Capacity: 13.5 oz. / 0.4 liters 1. Use the ground terminal on the generator to connect the unit to a suitable ground source. Securely fasten the end terminal of the ground wire to the ground terminal on the generator. 2. A 10-gauge copper wire should be used to connect the ground terminal of the generator to the grounding rod. A wire that is too thin may not provide sufficient electrical current carrying capacity to be an adequate ground path. 3.
1,850W PORTABLE GASOLINE GENERATOR LOAD AND PROTECTOR 1. Total combined load through any combination of receptacles must not exceed rated power of generator. 2. Reduce load if AC protector or DC protector (circuit breaker) turns off. Press button to reset. ENGINE BREAK-IN The break-in period for the generator’s engine is the first 25 hours of operation. During this timeframe, DO NOT exceed 75% of the generator’s load limit.
1,850W PORTABLE GASOLINE GENERATOR MAINTENANCE INFREQUENT USAGE 4. Pour approximately one teaspoon of oil into spark plug hole. If the generator is used infrequently, starting difficulties may occur. To help prevent this from happening, the generator should be started and run for approximately 30 minutes each week. 5. Pull starter cord several times to spread the oil throughout the cylinder. 6. Slowly pull the starter cord until resistance is left.
1,850W PORTABLE GASOLINE GENERATOR MAINTENANCE SCHEDULE Part Spark plug Oil Valve Clearance Fuel Line Exhaust System Carburetor Item Check condition, adjust gap and clean. Replace or fill if necessary Check oil level. Replace or fill if necessary. Check fuel hose for crack or damage. Replace if necessary. Check for leakage. Retighten or replace gasket and bolts. Check choke lever operation. Check for damage. Starting System Check starter operation. Check and clean the element.
1,850W PORTABLE GASOLINE GENERATOR TROUBLESHOOTING Problem Possible Cause Corrective Action 1. Adjust engine speed(ask repair shop for help) 2. Clean and reconnect all wiring 1. Engine speed is too slow 2. Open or shorted wiring Zero output from receptacles 3. Faulty capacitor 4. Open/ shorted rotor or stator windings 5. Open rectifier 2. Open rectifier 3. Replace capacitor 4.Test wiring resistance, replace winding if necessary 5. Test rectifier, replace if necessary 1.
1,850W PORTABLE GASOLINE GENERATOR WIRING DIAGRAM E/G OSU SP G/R D1/D2 AC SW FC ENGINE OIL SENDING UNIT SPARK PLUG GENERATOR RECTIFIER AC PROTECTOR FIELD WINDING MC SC DC PL REC CB ENG.SW.
31 30 32 29 28 26 25 27 24 23 22 21 - 1033 34 40 35 36 37 38 39 41 42 43 44 45 46 17 16 14 20 48 19 49 50 51 18 52 53 54 11 55 10 67 68 9 56 69 57 8 6 66 58 59 7 60 65 5 61 64 4 62 3 1 71 63 70 2 72 73 1,850W PORTABLE GASOLINE GENERATOR EXPLODED VIEW
1,850W PORTABLE GASOLINE GENERATOR PARTS LIST Description Part Spec Qty Part Description Spec Qty Cross Screw M5×10 2 38 Rubber pad φ30×60 2 2 Spring Washer GB93 φ5 2 39 Flange Nut M8 2 3 Washer GB95 φ5 2 40 Flange Nut M8 2 4 Cover φ160 1 41 Out-fuel pipe φ4×8×180 1 5 Hexangular Bolt M5×30 4 42 Fuel petcock 6 Spring Washer GB93 φ5 4 43 Nut M6 1 7 Washer GB95 φ5 4 44 In-fuel pipe Z type 1 8 Rear Cover, motor φ160 1 45 Muffler exhaust cover 9
“ONE YEAR” LIMITED WARRANTY For a period of one year from the date of original sale, Alton Industry Ltd. warrants its generators will be free from defects in materials and workmanship for the items and period set forth below. Alton will, at its option, repair or replace any part which, upon examination, inspection and testing by Alton or our authorized Coleman Customer Service Department is found to be defective.
• Telephone, cellular phone, facsimile, internet access or other communication expenses. • Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period. • Expenses related to “customer instruction” or troubleshooting where no manufacturing defect is found. • Rental equipment used while warranty repairs are being performed. • Overnight freight or special shipping costs for replacement part(s).
