Technology For A Sweeter World Counter Model UC-113G Floor Model UF-203G Floor Model UF-253G Gravity Soft Serve Freezers CONDENSED ROUTINE, PERIODIC CLEANING PROCEDURES COLDELITE CORPORATION OF AMERICA COLDELITE BLDG. ROBINSON RD. AT ROUTE 17 SOUTH LODI, N.J. 07644 TEL.
PART I CLEANING PROCEDURES 3) Place a container or bucket under the spigot head. Slowly pull the handle down and remove remaining product from the cylinder. Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. A well planned cleaning schedule will eliminate excessive waste of time and product within your organization. On a designated day(s) of the week, allow the mix in the mix tank t o run as low as feasible.
5 ) Fill hopper@)and cylinder(s) with cold water (a mild, nonfoaming dish washing detergent is recommended). 7) Brush all surface areas, with brushes provided, to remove all mix particles. 8) Drain Water: 6) Turn Selector Switch to the BEATER position for one minute. Turn Selector Switch to OFF position, drain water by opening the spigot handle. Repeat this process until water is clear. IMPORTANT: Operate unit only in the BEATER position when cleaning.
10) Next, remove the gravity tube "SLEEVE" by pulling it straight off of the tube. 13) Loosen and remove the four (4) dispensing head retaining knobs. The knobs are removed by turning in a counterclockwise direction. 11) Finally, remove the o-rings using the O-RING EXTRACTOR included in the "start-up kit". 14) Remove the dispensing head by pulling it straight towards you and away from the machine.
15) Disassemble the dispensing head by first opening all the dispense handles. 18) Using the O-RING EXTRACTOR, remove the piston o-rings Each piston O-ring groove is notched for easy insertion of the o-rina extractor. 19) Turn the dispensing head over and remove the two large 0 rinas from the back of the head. 16) Pull the handle retaining rod out far enough to allow the first handle to disengage. 20) Remove the beater/augers from the freezer cylinders. Pull the beaters STRAIGHT out towards you.
21) Disassemble the beater/auger by first removing the rubber beater shaft (lip) seal, simply slide it off the shaft. 25) Wash all the parts in luke warm water (80" - 85'F) using a mild detergent and the cleaning brushes provided in the START-UP KIT. DO NOT USE HOT WATER O N ANY OF THE PLASTIC PARTS AS DAMAGE TO THE PARTS CAN RESULT. 41 Alr Dry 3' San'tlze 22) Continue disassembly by removing the beater IDLER.
PART I1 ASSEMBLING THE FREEZER Push the idler back, inserting its shaft into the hole of the beaterlauaer shaft. Once the parts have been washed, rinsed and sanitized, the freezer is ready to be re-assembled. Prior to beginning the reassembly procedure, sanitize your hands by submerging in the sanitizing solution. Begin to re-assemble as follows: A) Assembling the Beater/Augers 1) First, re-assemble the beater/auger assembly.
5) Repeat the above procedure for the second beaterlauger assembly. Rotate the beater/auger until you feel the drive shaft engage 6) Finally, insert the beaterlauger into the freezer cylinder. Halding the beaterlauger horizontally, slide it straight into the cylinder until it can go no further. IMPORTANT: Before installing the beaterlauger, make certain the beater lip seal is in place and the idler is properly 7) Insert the second beaterlauger.
2) First, remount the end piston O-rings onto the end pistons. Simply roll onto the piston until they drop into the O-ring notches. 5) Insert the two end pistons into the two end chambers of the dispensing head body making certain to align the square notch of the piston with the rectangular notch at the front of the dispense head. Repeat this process with center piston and center chamber. 3) Remount the center piston O-ring onto the center piston.
7) Affix the dispensing head t o the machine. Lift the front micro switch activating lever and slide the dispensing head onto the four mounting studs. Release the activating lever, the lever should rest vertically atop the pistons. 8) Install the dispensing handles. Insert the round lobe of the handle cam into the square notch of the piston. Slide the retaining rod through the dispense head and cam hole to secure. 10) HAND TIGHTEN the knobs in a criss-cross manner as shown below.
3) Slide the sleeve onto the tube. Please note that the slots in the sleeve should be at the top of the tube when installed. 7) Install the two (2) mix level floats by simply sliding one each onto the stainless steel shaft in the mix tank. 4) Slide the splash guard into the tube. The machine is now completely assembled and ready to be sanitized. PART Ill SANITIZING THE FREEZER 5) Lubricate the two O-rings with sanitary lubricant.
1) Mix the san~tlzer(2 ounces of Steera Sheen green label or equ~valent)Into a clean pall c o n t a ~ n ~ ntwo g gallons of warm water. T h ~ ssolut~onwill make a 200 P.P.M (parts per rnllllon) concentration of chlorlne sanitmng solut~onPour the ~ o l u t l 0 n into t h e mlx tanks. 4) Turn the selector swltch to the "OFF" pos~t~on. ENERGYCONS 5) Using a sanitized soft bristle brush, brush the sides of the mix tank, and all other product contact areas.
7) Allow the sanitizer to completely drain. Close handles. 2) Rest the gravity feed tubes upright against the side of mix tank as shown. 3) Pour ll/z pints of mix into each mix tank. Allow the mix to drain into the freezer cylinders. This will properly "prime" each cylinder. HELPFUL SUGGESTION: When the sanitizer stops flowing, leave the handles open and turn the selector switch to the "BEATER" position for two to three seconds to help remove the last of the sanitizer.
5 ) Turn the adjustment sleeve of the aravity until the medium sized hole for moderate production-is aligned with the hole in the gravity feed tube. A+i: Mlnlmum Production Moderaie Productton Maxlmum Production 7 )Turn the selector switch to the "AUTO" position. Energy conservation Figure 12 Gravity Feed Tube Adjustment Settings 6) Fill the tanks w ~ t hmix. Total capacity is two (2) gallons each. Never fill the tanks higher than the bottom of the slots in the gravity feed tube sleeve.
When the portion is the size you want, close the handle and pull the cup or cone straight down to add a peak. The outer tube is actually a valve. Rotating it from hole to hole on the outer tube varies the size of the hole and the amount of mix that flows into the freezing cylinder. The size of the alr inlet, at the top of the tube, does not change so the amount of air that enters the freezing cylinder is constant.
