Altivar 212 Variable speed drives for asynchronous motors Programming Manual S1A53838 09/2011 www.schneider-electric.
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
Table of Contents Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Chapter 1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Motor 2 Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Chapter 6 Drive Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Chapter 7 Application Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Application parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Parameter values that vary According to drive rating, but not reset type . . . . . . . . . . 167 Parameter values that vary According to drive rating and reset type . . . . . . . . . . . . . 168 Parameter values that do not change if reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Chapter 17 S1A53838 09/2011 User Settings Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Safety Information Safety Information § Important Information NOTICE Please read these instructions carefully and examine the equipment in order to familiarize yourself with the device before installing, operating or carrying out any maintenance work on it. The following special messages that you will come across in this document or on the device are designed to warn you about potential risks or draw your attention to information that will clarify or simplify a procedure.
About the Book About the Book At a Glance Document scope The purpose of this document is to: • help you to set-up the drive, • show you how to program the drive, • show you the different menus, modes and parameters, • help you in maintenance and diagnostics. Validity note This documentation is valid for the Altivar 212 drive.
About the Book Product related information DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH • Read and understand this manual before installing or operating the drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel. • The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment.
About the Book 10 S1A53838 09/2011
General Overview General Overview I What's in this Part? This part contains the following chapters: Chapter S1A53838 09/2011 Chapter Name Page 1 Setup 13 2 Overview 15 11
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Setup Setup 1 What's in this Chapter? This chapter contains the following topics: Topic Steps for setting-up the drive S1A53838 09/2011 Page 14 13
Setup Steps for setting-up the drive INSTALLATION 1. Please, refer to the installation manual.. PROGRAMMING 2. Apply input power to the drive, but do not give a run command. 3. Configure v the Tips: z z z Before beginning programming, complete the customer setting tables, page 171. Perform an auto-tuning operation to optimize performance, page 71. If you get lost, return to the factory settings, page 62.
Overview Overview 2 What's in this Chapter? This chapter contains the following topics: Topic S1A53838 09/2011 Page Factory configuration 16 Preliminary recommendations 17 Embedded display terminal 18 Monitoring Mode 20 Run Mode 23 Programming Mode 23 Menu Navigation 24 Submenus 30 Graphic display option 31 Finding a parameter in this document 33 Detected fault screens 33 Pre-alarms screens 34 Modbus communication status 34 PCSoft software workshop 35 Structure of the parame
Overview Factory configuration Drive factory settings The Altivar 212 is factory-set for the most common operating conditions: z z z z z [Mot cont. mode sel.] (Pt): [Variable torque] (Pt = 1). See page 67. [Upper limit freq] (UL) = 50.0 Hz. See page 82. [Low limit frequency] (LL) = 0.0 Hz. See page 82. [Switch. freq. level] (F300): depending on drive rating (see page 85) [Auto ramp] (AU1) = [Enable] (AU1 =1). See page 85.
Overview Preliminary recommendations CAUTION INCOMPATIBLE LINE VOLTAGE Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible. Failure to follow these instructions can result in equipment damage. Power switching via line contactor CAUTION RISK OF DAMAGE TO THE DRIVE z Avoid operating the contactor frequently.
Overview Embedded display terminal This section describes the features of the integrated display terminal. Embedded display terminal features 1 4 2 RUN 3 % PRG Hz MON Loc Rem 6 MODE RUN STOP 10 11 RESET 13 LED/Key 8 9 ENT 7 12 5 14 Characteristics 1 Display RUN LED Illuminates when a run command is applied to the drive. Flashes when there is a speed reference present with a Run command. 2 Display PRG LED Illuminates when Programming mode is active.
Overview Embedded display terminal modes The Altivar 212 embedded display terminal has three modes of operation: Monitoring, Run and Programming. The drive powers up in the Run mode. To select a different mode, use the MODE key as illustrated below. RUN % PRG Hz MON Loc Rem MODE ENT ATV212 drive Power Up Run mode RUN MODE 0.
Overview Monitoring Mode The Monitoring mode displays drive operational data in real time. To access the Monitoring mode, press the MODE key until the MON LED is illuminated. Then use the UP and DOWN keys to view up to 30 different types of data. RUN C80 % PRG Hz MON Loc Rem PRG MODE AUF ENT RUN F60. 0 STOP MODE RESET MON Fr-F 25 other parameters t0. 10 MODE RUN 0.
Overview Display example Display on graphic terminal Description 0.1 [Relay map] u101 uc01 uE01 d50.0 [CPU CTRL ver.] CTRL version 101 [CPU MMI ver.] MMI version 1.0 [Memory ver.] Version of memory [PID feedback] b70.0 [PID computed ref.] speed reference h85 H75 A16.
Overview Detected fault History Display n 2 Display on graphic terminal [Comm. counter 1] o60.0 [Motor frequency] Fr-F [Direction] F60.0 [Speed reference] C80 [Motor current] Y100 [Line voltage] P100 [Motor voltage] ..
Overview Run Mode To access the Run mode, press the MODE key until the drive operating frequency, a detected fault code, or a pre-alarm code is displayed. See Diagnostics and troubleshooting beginning on page 149 for the detected fault and pre-alarm codes. Changing the Display in Run Mode Motor operating frequency is the default value displayed on the graphic terminal in Run mode. This displayed value can be changed by setting parameter [Displayed param.] (F710).
Overview Menu Navigation Menu navigation diagrams below illustrate how to navigate through the programming menus and submenus. AUH [Quick menu] submenu Programming mode Fr-F to AUH to uLu SUBMENU [Quick menu] ENT AUF AU1 [Auto ramp] ACC [Acceleration time 1] dEC [Deceleration time 1] LL [Low limit frequency] UL [Upper limit freq] tHr [Motor thermal prot.] FM [AO scaling] Pt [Mot cont. mode sel.] uL [Motor rated freq.
Overview AUF [5 LAST PARAM CHANGE] submenu Programming mode Fr-F to AUH AUF SUBMENU [Quick menu] GrU SUBMENU [ALL PARAM CHANGE] F--- SUBMENU [EXTENDED MENU] IO SUBMENU [I/O MENU] COM SUBMENU [COMMUNICATION MENU] Sr7 [Preset speed 7] OLM [Motor overload prot] RUN Power Up 0.0 Hz MODE tHr [Motor thermal prot.] ub [Mot Voltage Boost] MON Pt [Mot cont. mode sel.] uLu [Motor rated voltage] uL [Motor rated freq.
Overview GrU [ALL PARAM CHANGE] submenu SUBMENU [ALL PARAM CHANGE] Programming mode Fr-F to AUH AUF (4) to GrU SUBMENU [Quick menu] (1) U--F [Forward search] ENT GrU (3) MODE F--- SUBMENU [EXTENDED MENU] (2) U--r SUBMENU [I/O MENU] COM SUBMENU [COMMUNICATION MENU] Sr7 [Preset speed 7] OLM [Motor overload prot] ub [Mot Voltage Boost] 0.0 Hz MON Pt [Mot cont. mode sel.] uLu [Motor rated voltage] uL [Motor rated freq.
Overview F--- [EXTENDED MENU] submenu Programming mode Fr-F to AUH AUF SUBMENU [Quick menu] GrU SUBMENU [ALL PARAM CHANGE] to F--- SUBMENU [EXTENDED MENU] ENT F--- F912 [Reserved] F... ... F102 [Freq.2 bandw.] F101 [Freq. 2 reached] F100 [Freq. 1 reached] MODE IO COM SUBMENU [I/O MENU] MODE SUBMENU [COMMUNICATION MENU] MODE Sr7 [Preset speed 7] OLM [Motor overload prot] RUN Power Up 0.0 Hz MODE tHr [Motor thermal prot.] ub [Mot Voltage Boost] MON Pt [Mot cont. mode sel.
Overview IO [I/O MENU] submenu Programming mode Fr-F to AUH AUF SUBMENU [Quick menu] GrU SUBMENU [ALL PARAM CHANGE] F--- SUBMENU [EXTENDED MENU] SUBMENU [I/O MENU] ENT IO to F108 FMSL [AO funct. selection] MODE COM SUBMENU [COMMUNICATION MENU] Sr7 [Preset speed 7] OLM [Motor overload prot] tHr [Motor thermal prot.] ub [Mot Voltage Boost] F147 [FL Relay delay] RUN Power Up F146 [RY relay] 0.0 Hz MODE [Mot cont. mode sel.] uLu [Motor rated voltage] F139 [RY logic select.
Overview COM [COMMUNICATION MENU] submenu Programming mode Fr-F to AUH AUF SUBMENU [Quick menu] GrU SUBMENU [ALL PARAM CHANGE] F--- SUBMENU [EXTENDED MENU] IO SUBMENU [COMMUNICATION MENU] SUBMENU [I/O MENU] to COM to F800 ENT COM F851 [Com. fault setting] F896 [Max info frames] MODE Sr7 OLM [Preset speed 7] RUN Power Up 0.0 [Motor overload prot] Hz MODE tHr [Motor thermal prot.] ub [Mot Voltage Boost] MON Pt F89. MODE Fr - F PRG AUF [Mot cont. mode sel.
Overview Submenus The ATV212 drive features 6 submenus (see diagrams starting on page 24) that are designed to reduce the time and effort required to program application parameters. Parameters can be modified within these submenus. AUH [5 LAST PARAM CHANGE] The AUH submenu displays, in reverse chronological order, the last 5 parameters that have been changed from their factory settings. Each time the AUH submenu is accessed, it searches for the latest parameters changed from their factory settings.
Overview Graphic display option WARNING LOSS OF CONTROL z Do not use the ATV21 and ATV12 terminal display (VW3A21101 and VW3A1006). z Only VW3A1101 is compatible with ATV212. Failure to follow these instructions can result in death, serious injury, or equipment damage. Description of the graphic display option With the graphic display option, which works with FLASH V1.1IE29 or higher, it is possible to display more text information than can be shown on the integrated display terminal.
Overview Powering up the drive with graphic display option for the first time When powering up the graphic display option for the first time, the user has to select the required language. Display after the graphic display option has been powered up for the first time. Select the language and press ENT. LANGUAGE English Français Deutsch Italiano Español Chinese Русский Türkçe ENT MAIN MENU DRIVE MENU LANGUAGE LANGUAGE ENT Connection in Progress V1.
Overview Finding a parameter in this document The following assistance with finding explanations on a parameter is provided: • With the integrated display terminal and the optional graphic display terminal : Direct use of the parameter code index, page 171, to find the page giving details of the displayed parameter. • With the graphic display option: The parameter code and the name are displayed.
Overview Pre-alarms screens Here some type of screens: Current Limit pre-alarm Alarm C DC bus overvoltage pre-alarm Alarm P Alarm P OPERATIONAL VALUE OPERATIONAL VALUE 29.0 Hz 29.0 Hz Rem Loc/Rem Rem Motor overload pre-alarm Loc/Rem Drive overheating pre-alarm Alarm H Alarm L OPERATIONAL VALUE OPERATIONAL VALUE 29.0 Hz 29.
Overview PCSoft software workshop Description This PC software workshop is a user-friendly tool for setting up Altivar 212 drives. It includes different functions such as: z z z Configuration preparation Setup Maintenance It can be downloaded free of charge from the internet at www.schneider-electric.com.
Overview Structure of the parameter tables The parameter tables contained in the descriptions of the various menus are organized as follows. Example: Code F400 0 1 2 Name / Description Adjustment range Factory setting [Auto-tuning drive] Auto tuning enable - 0 [Disabled] [Initialize constant]: Application of individual settings of Auto Torque Boost [Auto Torque Boost] (F402) [Complete tune]: complete auto tuning. Parameter F400 is reset to “0” after the auto tuning is performed.
Overview Parameters that cannot be changed while the drive is running The table below lists the parameters that cannot be changed unless the drive is stopped. Code AU1 AU4 CMOd FMOd tYp FH UL uLu Pt F108 F109 F110 F111 F112 F113 F118 F130 F132 F137 F139 F170 F171 F300 F301 F302 F303 F305 S1A53838 09/2011 Description [Auto ramp] [Auto set function] [Command mode sel] [Frequency mode sel] [Parameter reset] [Max frequency] [Upper limit freq]v [Motor rated voltage] [Mot cont. mode sel.
Overview Common control schemes DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in "before you begin" chapter, before performing the procedure in this section. Failure to follow these instructions will result in death or serious injury. DANGER UNINTENDED EQUIPMENT OPERATION z To modify the setting of the switches, the product must be switched off. z Do not change the setting of switch SW102 unless your system is properly wired.
Overview 3-wire control PO R/L1 S/L2 T/L3 PA/+ PC/- RUN U/T1 V/T2 W/T3 % PRG Loc Rem FLC F MODE R Start forward RES Stop Start reverse ENT FLB FLA RUN STOP PLC RYA RYC Sink M Hz MON P24 PLC Source FM I U FM SW101 SW102 CC Term SW103 I VIA U VIB U PTC SW100 B A GND SCR PP VIA VIB CC 1. Wire the logic inputs as indicated in the above figure. 2. Set switch SW102 to source. 3. Program common parameters of ATV212 (see Quick Menu page 55). 4.
Overview External speed control potentiometer PO R/L1 S/L2 T/L3 PA/+ PC/- RUN U/T1 V/T2 W/T3 % PRG Loc Rem FLC FLB MODE F ENT R RES FLA RUN STOP PLC RYA RYC Sink M Hz MON PLC P24 Source FM I U FM SW101 SW102 CC Term SW103 I VIA U VIB U PTC SW100 B A GND SCR PP VIA VIB CC 2.2 to 10 kOhms 1/4 Watt 1. Wire the analog input as indicated in the above figure. 2. Set switch SW100 to V (voltage). 3. Program common parameters of ATV212 (see Quick Menu page 55). 4.
Overview 4-20 mA speed control PO R/L1 S/L2 T/L3 PA/+ PC/- RUN U/T1 V/T2 W/T3 % PRG Loc Rem FLC F MODE R ENT FLB RES FLA RUN STOP PLC RYA RYC Sink M Hz MON PLC P24 Source SW102 FM I U Term SW101 SW103 CC FM I VIA U VIB U PTC SW100 B A GND SCR PP VIA VIB CC 4-20 mAcurrent signal 1. Wire the analog input as indicated in the above figure. 2. Set switch SW100 to I (current). 3. Program common parameters of ATV212 (see Quick Menu page 55). 4.
Overview Preset speeds (up to seven) PO R/L1 S/L2 T/L3 PA/+ PC/- RUN % PRG Loc Rem FLC MODE F ENT R FLB RUN RES STOP PLC RYA RYC Sink PLC M Hz MON FLA U/T1 V/T2 W/T3 P24 Source SW102 FM I U Term SW101 SW103 CC FM I VIA U VIB U PTC SW100 B A GND SCR PP VIA VIB CC 1. Wire the logic and analog inputs as indicated in the above figure. 2. Set switch SW102 to source. 3. Program common parameters of ATV212 (see Quick Menu page 55). 4.
Overview Serial communication RJ45 connection Port open style connection PO R/L1 S/L2 T/L3 PA/+ PC/- RUN % PRG Loc Rem FLC FLB RUN MODE F ENT R STOP • Cable sheath should be peeled off by about 10 mm. RES • For wiring work, use a fat blade screwdriver PLC with a 0.6 mm thick and 3.5 mm width blade. • Tightening torque for the terminal block is 0.5 to 0.6 Nm.
Overview PID control PO R/L1 S/L2 T/L3 PA/+ PC/- RUN U/T1 V/T2 W/T3 % PRG MON Loc Rem FLC FLB MODE F ENT R RUN STOP Feedback transmitter PLC RYA RYC PLC P RES FLA Sink M Hz P24 FM I U Source FM SW101 SW102 CC Term SW103 I VIA U VIB U PTC SW100 B A GND SCR PP VIA VIB CC Setpoint 0 - 10 V Feedback mA or voltage signal 1. Wire analog inputs as indicated in the above figure. 2. Set switch SW102 to source. 3.
Overview Drive Operation Local and Remote Modes of Operation Overview The ATV212 drive has two modes of operation, local and remote.
Overview Command Mode Selection and Priorities The diagram below illustrates the control inputs and selection logic which determine the source of the drive's start/stop and speed reference commands.
Overview Selecting Local or Remote mode DANGER UNINTENDED EQUIPMENT OPERATION z Know the state of the frequency and run commands from the remote source before exiting the local mode. z Upon entering the remote mode, the drive will respond to the most recent command from the remote source, even if it was received before entering or while in the local mode. Failure to follow these instructions will result in death or serious injury.
Overview Local Mode When the ATV212 drive is in local mode, the LED above the LOC/REM key is illuminated. On the graphic display option: AUF: QUICK MENU LL: Low Limit frequency DEC: Deceleration time 1 ACC: Acceleration time 1 AU1: Auto ramp vLv: Motor rated voltage Loc Ref loc Cmd loc Loc/Rem Starting and Stopping the Motor in Local Mode Start and stop the motor with the RUN and STOP keys on the graphic/embeded display terminals. The setting of parameter [Loc.
Overview Resetting drive detected fault in Local Mode It is not possible to clear a drive detected fault if the cause of the detected fault persists. Be certain to diagnose and rectify the cause of the detected fault before attempting a drive reset. With the STOP Key To clear a drive detected fault in local mode: 1. Press the STOP key.
Overview Remote Mode When the ATV212 drive is in the remote mode, the LOC/REM LED is off. Starting and Stopping the Motor in Remote Mode The diagram on page 46 illustrates the start/stop command source when the drive is in remote mode. With Logic Input Terminals Use the logic input terminals F, R, RES, or VIA to start the drive if parameter [Command mode sel] (CMOd) is set to [Logic Inputs] (0) (factory setting).
Overview By display terminal Control Control of the motor speed is enabled, if: z z Parameter [Frequency mode sel] (FMOd) is set to 3. Alternate speed reference source parameter [Remote spd ref 2] (F207) has not been enabled.
Overview With Serial Communication A drive detected fault can be cleared over the serial communication link (Modbus, Metasys N2, Apogee FLN, BACnet or LonWorks) if parameter [Command mode sel] (CMOd) is set to 2. In the event of an OL1 or OL2 detected fault, the following time periods needs to pass before a clear detected fault is possible: z z OL1 (drive overload) - about 30 seconds after the occurrence of the event. OL2 (motor overload) - about 120 seconds after the occurrence of the event.
Programming Programming II What's in this Part? This part contains the following chapters: Chapter S1A53838 09/2011 Chapter Name Page 3 Quick Menu 55 4 Programming Parameters 61 5 Motor Control Parameters 65 6 Drive Control Parameters 77 7 Application Parameters 81 8 I/O Control Parameters 89 9 Display Parameters 119 10 Detected Fault Management Parameters 123 11 Serial Communication Parameters 137 12 Start/Stop Control By Speed Reference Level 143 13 Droop Control 145
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Quick Menu Quick Menu 3 What's in this Chapter? This chapter contains the following topics: Topic Quick menu S1A53838 09/2011 Page 56 55
Quick Menu Quick menu The AUF submenu provides ready access to the ten basic parameters commonly used in programming the drive. In many cases, programming the ATV212 drive is complete when these 10 parameters and motor parameters have been properly set. .
Quick Menu Code Name / Description [Motor thermal prot.] tHr Motor Rated Current Overload Setting Adjustment range Factory setting 10 to 100% of the drive’s output current rating 100% Set parameter tHr to the motor’s rated current as indicated on the motor nameplate for the selected operating voltage. If parameter [Unit value selection] (F701) is set to 1 (see page 120), parameter tHr will be adjusted in amperes. If parameter F701 is set to 0, parameter tHr will be adjusted in percentage.
Quick Menu Code uL Name / Description [Motor rated freq.] Motor rated frequency Adjustment range Factory setting 25.0 to 200.0 Hz 50.0 Hz Set parameter uL (vL) to the motor’s rated frequency as indicated on the motor nameplate. Note: It is possible to set the drive’s various motor control frequencies to 50 Hz by setting [Parameter reset] (tYP) to 1, the 50 Hz reset. For more information, see page 62.
Quick Menu Motor parameters Configure the motor parameters and perform an auto-tuning ([Auto-tuning drive] (F400) = 2, see page 71 for auto-tuning). Code F415 Name / Description Adjustment range Factory setting [Motor rated current] Motor rated full load current 0.1 to 200.0 A According to drive rating (1) Set parameter F415 to the motor rated full load current in amperes as indicated on the motor’s nameplate.
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Programming Parameters Programming Parameters 4 What's in this Chapter? This chapter contains the following topics: Topic S1A53838 09/2011 Page Parameter Reset 62 Macro Programming (AU4) 63 Parameter Lock 64 Display of Submenu AUF (F738) 64 61
Programming Parameters Parameter Reset Parameter Reset Options The ATV212 drive offers three options to return parameters to their factory default settings: z z z Code tYP Factory reset: set parameter [Parameter reset] (tYP) to 3 50 Hz reset: set parameter [Parameter reset] (tYP) to 1 60 Hz reset: set parameter [Parameter reset] (tYP) to 2 Name / Description Factory setting [Parameter reset] 0 DANGER UNINTENDED EQUIPMENT OPERATION When tYP is set to 3 or 8: - Check that the modification of the curr
Programming Parameters Macro Programming (AU4) The ATV212 drive can be configured for four common control schemes by setting parameter AU4: Code Name / Description [Auto set function] AU4 Factory setting Macro Programming (1) 0 DANGER UNINTENDED EQUIPMENT OPERATION Check that the selected macro configuration is compatible with the wiring diagram used. Failure to follow these instructions will result in death or serious injury. 0 [Factory set] Command reference: logic inputs (CMOd = 0). See page 77.
Programming Parameters Parameter Lock Code F700 Name / Description Factory setting [Parameter lock] 0 0 [Unlocked]: All parameters are unlocked and can be changed. See table on page 37 for the parameters that cannot be changed while the drive is running. 1 [Locked]: Only parameter F700 can be changed.
Motor Control Parameters Motor Control Parameters 5 What's in this Chapter? This chapter contains the following topics: Topic S1A53838 09/2011 Page Motor Control Mode 66 Other Motor Control Mode Parameters 68 Motor Tuning 70 Auto-tuning 71 Expert parameters 72 Supply Voltage Correction and Motor Voltage Limitation 73 Motor 2 Control Parameters 74 65
Motor Control Parameters Motor Control Mode Constant V/Hz Mode with AutomaticTorque Boost ([Mot cont. mode sel.] (Pt) = 2) Use parameter [Auto Torque Boost] (F402) to adjust the amount of automatic torque boost (see page 74). If the ATV212 drive and the connected motor have the same power rating, and if the motor has a nominal 1500 rpm rating, no motor auto-tuning is required to use this motor control mode. Otherwise, follow the steps outlined in “Motor Tuning” on page 70.
Motor Control Parameters Code Name / Description [Mot cont. mode sel.] Pt 0 Factory setting Motor control mode 1 [Constant V/Hz]: Constant V/Hz Use constant V/Hz mode for loads that require the same torque at low speeds as at rated speeds. Low speed torque can be adjusted manually by setting parameter [Motor Voltage Boost] (ub) (see page 68).
Motor Control Parameters Other Motor Control Mode Parameters The table below lists other parameters that may need to be adjusted, depending on the setting of parameter [Mot cont. mode sel.] (Pt). Relationship Between [Mot cont. mode sel.] (Pt) setting and Other Motor Parameters Parameter [Mot cont. mode sel.] (Pt) setting 0 Parameter Function uL (vL) [Motor rated freq.
Motor Control Parameters Code F601 Name / Description Adjustment range Factory setting [Motor Current Limit] 10 to 110% of the drive’s output current rating 110% CAUTION RISK OF DAMAGE TO THE MOTOR AND THE DRIVE z Check that the motor will withstand this current. z Check that the profile mission complies with the derating curve given in the installation manual Failure to follow this instruction can result in equipment damage.
Motor Control Parameters Motor Tuning Tuning the drive to specific motor values will optimize motor performance if parameter [Mot cont. mode sel.] (Pt) (see page 67) is set to: z z z 2 (constant V/Hz with automatic boost), 3 (sensorless vector control), or 4 (energy savings) At a minimum, manually set parameters uL (vL), uLu (vLv), F415, F416, and F417. Parameters [Slip Compensation] (F401), [Auto Torque Boost] (F402), [Frequency loop gain] (F418) and [Freq.
Motor Control Parameters Auto-tuning Before performing an auto-tune, verify that: z z z z z z z z z z A motor is connected and any load-side disconnect is closed. The motor is completely stopped and de-energized. The motor should be cool (room temperature). There is only one motor connected to the drive. All of the motor leads that will be used in the final installation are included in the output circuit during the autotuning process. Motor leads are no longer than 30 m (100 ft).
Motor Control Parameters Expert parameters Code F390 Name / Description [LL for ov.cur. prev.] Lower Limit function for Over Current Prevention Adjustment range Factory setting 0.0 - UL 0.0 In the present software, motor speed is decreased to 0Hz in case the stall prevention state is continued. When motor speed is lower than F390 during stall prevention, motor speed is kept to F390 to increase motor current.
Motor Control Parameters Supply Voltage Correction and Motor Voltage Limitation The setting of parameter F307 determines: z z If the drive’s voltage output will be corrected for fluctuations in the line supply voltage, or If the drive’s voltage output will be limited, despite increases in the line supply voltage. The drive’s output voltage will not exceed the input supply voltage.
Motor Control Parameters Motor 2 Control Parameters When logic inputs assigned to functions 39 or 40 are active, parameters F170 to F173 and F185 are the active set of motor control parameters. When motor 2 control parameters are active, only constant V/Hz Motor Control Mode ([Mot cont. mode sel.] (Pt) = 0) is available (see page 67). Code F170 Name / Description [Mot 2 rated Freq.] Motor 2 rated frequency Adjustment range Factory setting 25.0 to 200.0 Hz 50.
Motor Control Parameters Code F418 Name / Description Adjustment range Factory setting [Frequency loop gain] 1 to 150 40 Parameters F418 and [Freq. loop stability] (F419) reduce the speed of the drive’s response to a change in speed command. The factory setting of these two parameters assumes that the inertia of the load is three times as large as that of the motor shaft. Adjust these two parameters if the factory setting is not appropriate for the application.
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Drive Control Parameters Drive Control Parameters 6 Code Name / Description CMOd 0 1 2 FMOd 1 2 3 4 5 [Command mode sel] Factory setting - 0 The setting of parameter CMOd determines the source of start, stop, forward, and reverse operation commands when the drive is in remote mode. The drive needs to be stopped to make changes to parameter CMOd. See diagram on page 46 and description page 50 for more information on the source of the drive’s operation commands.
Drive Control Parameters Code Name / Description F721 [Loc. mot stop mode] Local Mode Motor Stop Type Adjustment range Factory setting - 0 The setting of parameter F721 determines the type of motor stop that will be executed when then embedded display terminal STOP key is pressed. The RUN and STOP keys needs to be enabled be setting parameter [Run/stop key] (F733) (see page 80) to 0 for the motor to stop when the embedded display terminal STOP key is pressed.
Drive Control Parameters Code F650 Name / Description Adjustment range Factory setting [Forced fire control] - 0 WARNING LOSS OF CONTROL The value of F650 will impact the direction of the motor. - Check wiring motor power UVW is correct. - Verify that the value of F650 is convenient for this application. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Drive Control Parameters Code Name / Description F730 0 1 F732 Adjustment range [Up/down key ref] Factory setting 0 The setting of parameter F730 determines whether it is possible to set the drive’s speed by means of the embedded display terminal in local mode. [Enable] [Disable] [Loc/rem key] 0 Use parameter F732 to enable or disable the LOC/REM key on the drive embedded display terminal.
Application Parameters Application Parameters 7 What's in this Chapter? This chapter contains the following topics: Topic S1A53838 09/2011 Page Skip Frequencies 87 DC Injection Braking Parameters 88 81
Application Parameters Application parameters Code FH Name / Description [Max frequency] Maximum Frequency Adjustment range Factory setting 30.0 Hz to 200.0 Hz 50.0 Hz The setting of parameter FH determines the maximum output frequency of the drive. FH limits the setting of parameter [Upper limit freq] (UL) (see page 82), which can be adjusted while the drive is operating.
Application Parameters Code ACC Name / Description Adjustment range Factory setting [Acceleration time 1] 0.0 to 3200 s According to drive rating (5) The setting of parameter ACC determines the slope of the acceleration ramp and the time it takes for the output frequency of the drive to increase from 0 Hz to the setting of [Max frequency] (FH) (see page 82).
Application Parameters Code Name / Description Adjustment range [Acc/dec 1 pattern] F502 0 1 2 Factory setting 0 [Linear] [S-ramp 1] (see diagram below) [S-ramp 2] (see diagram below for [Acc/dec 2 pattern] (F503) parameter). The linear acceleration and deceleration pattern is illustrated in diagram on page 83 and is used in most applications. S-pattern 1 (see diagram below) is for use in applications that need the shortest ramp time possible while minimizing jerks during speed changes.
Application Parameters Code Name / Description F504 [Ramp switching] 1 2 Acc/Dec Pattern Selection Adjustment range Factory setting - 1 [Ramp 1] [Ramp 2] Parameter F504 determines the Acc/Dec pattern. Output Frequency (Hz) Time (S) 0 [Commut. ramp freq.] F505 Acc/Dec pattern switching frequency 0.0 to [Upper limit freq] (UL) (Hz) 0.0 Hz If parameter F505 is set to a frequency greater than 0.0, the drive will use Acc/Dec pattern 1 above that frequency and Acc/Dec pattern 2 above.
Application Parameters Code F311 0 1 2 F312 Name / Description Adjustment range Factory setting [Motor direction] - 1 Use parameter F311 to permit only forward or reverse operation. [Fw & Rev.] [Fw only] [Rev. only] [Noise reduction] 0 1 F316 0 Random control of the switching frequency may reduce audible motor noise. Random control of the switching frequency will not be performed if the switching frequency is set above 7.1 kHz, regardless of the setting of F312. [Disable] [Enable] [Switch.
Application Parameters Skip Frequencies Do not set the skip frequency bands so that they overlap. While the drive will not operate within these skip frequency bands during steady state operation, skip frequency bands are ignored by the drive during motor acceleration and deceleration. Code Name / Description Adjustment range Factory setting 0.0 to [Max frequency] (FH) Hz 0.0 Hz F270 [Jump frequency 1] Skip frequency 1 midpoint F271 [Jump bandwidth 1] Skip frequency 1 bandwidth 0.0 to 30.
Application Parameters DC Injection Braking Parameters The drive can inject DC current into the motor to apply braking torque to the load. Parameters [DC brake start freq.] (F250), [DC braking current] (F251) and [DC braking time] (F252) determine the Output Starting Frequency, current level, and braking time. During DC injection braking, the drive’s switching frequency is 6 kHz regardless of the setting of parameter [Switch. freq. level] (F300) (see page 85).
I/O Control Parameters I/O Control Parameters 8 What's in this Chapter? This chapter contains the following topics: Topic S1A53838 09/2011 Page Logic Inputs Functions 90 Logic Input Function Compatibility 97 Relay Output Functions 98 Analog Input Functions 104 Analog Output Functions 105 Analog Input Adjustments 106 Active Logic Function 112 Preset Speeds 112 +/- Speed Control Parameters 113 Damper control 116 89
I/O Control Parameters Logic Inputs Functions See table on page 91 for a complete list of F, R and RES logic inputs assignments Code Name / Description [LI F selection] F111 F Logic Input Function Adjustment range Factory setting 0 to 73 2 The setting of parameter F111 determines the control function of logic input terminal F. [LI R selection] F112 R Logic Input Function 0 to 73 6 The setting of parameter F112 determines the control function of logic input terminal R.
I/O Control Parameters Logic inputs F, R, RES, and VIA (if parameter [VIA selection] (F109) is set to 1 or 2) can be set to the functions described in the table below. See table on page 97 for logic input function compatibility. Function No.
I/O Control Parameters Function No. Description 13 [DC braking] Action WARNING NO HOLDING TORQUE z DC injection braking does not provide any holding torque at zero speed. z DC injection braking does not work when there is a loss of power or when the drive detects a fault. z Where necessary, use a separate brake to maintain torque levels. Failure to follow these instructions can result in death, serious injury, or equipment damage.
I/O Control Parameters Function Action No.
I/O Control Parameters Function No. Description 40 [Mot param. switch] Motor control parameter switching V/Hz, current limit, acceleration/deceleration pattern Action CAUTION RISK OF DAMAGE TO THE MOTOR z The parameter switching function disables motor thermal protection. z The use of external overload protection is required when using motor switching. Failure to follow these instructions can result in death, serious injury, or equipment damage. OFF: 1st motor control parameter set active: ([Mot cont.
I/O Control Parameters Function Action No. Description 53 [Fire mode] This function enables the "Fire" mode OFF: No function ON: Motor runs at speed set by F294 Note: F650, F659 and F294 must be configured to activate this function. 54 [Inverse Run permis.] Inversion of run permissive (see also input function 1 page 91) OFF: drive ready for operation ON: drive motor output disabled, motor coasts to stop This mode allows to have a freewheel stop using a terminal command.
I/O Control Parameters Function 96 Action No.
I/O Control Parameters Logic Input Function Compatibility O = Compatible X = Incompatible + = Compatible under some conditions @ = Priority Function No.
I/O Control Parameters Relay Output Functions The two relay outputs (FL and RYA-RYC) can be set to the functions described in the table below. Function No.
I/O Control Parameters Function No.
I/O Control Parameters Function No. / Description 26 [Manu reset flt.] Non-autoresettable detected fault Action OFF: None of the detected fault conditions listed below exist ON: One (or more) of the following detected fault conditions exists and has stopped the drive: • • • • • • • • • • • • • • • • • • • • • • • • • • • 27 [Inv manu reset flt.] Inversion of Manu reset flt.
I/O Control Parameters Function No. / Description 28 [Auto-reset fault] Auto-clear detected fault Note: Relay activates when maximum number of autoclear set by [Number auto reset] (F303) page 124 is reached.
I/O Control Parameters Function No. / Description 36 [Fault relay] (The drive is not in a fault state during auto clear detected fault attempts. See also function 10 page 98) Action WARNING LOSS OF CONTROL z When F130, F132, F137 is set to 36, the output will be active when the drive will detect a fault. z The drive status will not be detected if the wiring is damaged for any reason. z Do not select 36 unless you are sure that your signal will be present in any case.
I/O Control Parameters Function No. / Description S1A53838 09/2011 Action 54 [Undervolt. alarm] Undervoltage alarm OFF: Undervoltage detected fault is not active ON: Undervoltage detected fault is active 55 [Inv. undervolt. alarm] Inversion of Undervolt. al. function OFF: Undervoltage detected fault is active ON: Undervoltage detected fault is not active 56 [Loc / remote] Local/remote switching OFF: drive is in remote mode ON: drive is in local mode 57 [Inv.
I/O Control Parameters Analog Input Functions Two analog inputs are supplied with the ATV212 drive. The terminals are designated VIA and VIB. Analog Input VIA z z z z z z z VIA can accept the following signal types: - Voltage (V): 0–10 V, voltage or potentiometer input - Current (I): 0–20 mA or 4–20 mA The signal type (V or I) is selected by setting SW100 on the main control board. For information on wiring, consult the ATV212 Installation manual.
I/O Control Parameters Analog Output Functions One analog output is supplied with the ATV212 drive. The terminal is designated FM. FM is a multifunctional programmable analog output supplying an output frequency signal as the factory default. The FM terminal can output a voltage or current signal. z z When switch SW101 is set to V (voltage), FM outputs a 0–10 Vdc signal at 1 mA. When switch SW101 is set to I (current), FM outputs a 0–20 mA signal up to 24 Vdc.
I/O Control Parameters Analog Input Adjustments Analog Input Speed Reference and Output Frequency Do not set the same frequency values for both output frequency levels 1 and 2. This will cause an Err1 detected fault. When using a 4–20 mA signal, set speed reference level 1 value to 20% (4 ÷ 20 = 20%). Output Frequency Hz F204 F202 Speed Reference % F201 F203 20 mA or 10 V A further refinement of the bias and slope of the analog input signals can be made with parameters F470 – F473.
I/O Control Parameters Code F470 Name / Description [VIA bias] VIA analog input bias Adjustment range Factory setting 0 to 255 128 DANGER UNINTENDED EQUIPMENT OPERATION If the input bias level is set too high, the drive will start the motor without a signal present at VIA or VIB. Failure to follow these instructions will result in death or serious injury.
I/O Control Parameters Code Name / Description [Auto/man speed ref] F200 0 1 Factory setting Auto/Manual Speed Reference Switching 0 [Enable] [Disable] Switching between two speed reference sources by means of a logic input is enabled if parameter F200 is set to 0. To use this function, you need to assign a logic input to function 38, Auto/Man speed ref.
I/O Control Parameters Code Name / Description [AO slope] F691 0 1 F692 Analog Output Slope Adjustment range Factory setting - 1 0 to 100% 0% [Negative slope] [Positive slope] [Analog output bias] Refer to the diagram below for examples of adjusting parameters [AO scaling] (FM), [AO slope] (F691), and F692.
I/O Control Parameters Code Name / Description [FL Relay delay] F147 Delay for FL Relay Adjustment range Factory setting 0.0 to 60.0 s 0.0 s - 0 This parameter introduce a delay on FL output signal relay. [PID control enable] F360 0 1 2 [No PID]: PID disabled [PID by VIA]: Enabled (feedback source is VIA) [PID by VIB]: Enabled (feedback source is VIB) Parameter F360 is used to enable PID control and define the source of the feedback signal.
I/O Control Parameters Code F366 Name / Description Adjustment range Factory setting [PID Derivative Gain] 0.00 to 2.55 0.00 Parameter F366 adjusts the derivative gain applied during PID control. This gain adjusts the response time of the drive to rapid changes in the process. Increasing the setting of F366 more than necessary may cause great fluctuations in motor speed resulting in system instability. The diagram below illustrates the effect produced by adjusting F366.
I/O Control Parameters Code F646 Name / Description Adjustment range Factory setting [PTC resistor value] 10 to 9999 Ω 3000 Ω Active Logic Function Two logic input functions can be configured to be active. The logic input functions assigned to parameters [Logic Funct 1 active] (F108) and [Logic Funct 2 active] (F110) will continuously affect drive operation. See table beginning on page 91 for a list of available logic input functions.
I/O Control Parameters +/- Speed Control Parameters +/- speed (motorized potentiometer) control is selected by setting parameter [Frequency mode sel] (FMOd) or [Remote spd ref 2] (F207) to 5 (see pages 77 and 78). Two logic inputs are required, one to increase the speed command (logic input function 41) and one to decrease the speed command (logic input function 42). Logic input function 43 clears the speed reference value accumulated by the +/- speed logic inputs.
I/O Control Parameters Code F100 Name / Description [Freq. 1 reached] Relay Output – Frequency Level 1 Attained Adjustment range Factory setting 0.0 to [Max frequency] (FH) Hz 0.0 Hz The frequency set by parameter F100 is the threshold level for relay output functions 4 and 5 (see page 98). Output Frequency (Hz) Commanded Frequency Time (S) 0 ON OFF Relay Output Function 4 ON OFF Relay Output Function 5 F101 [Freq. 2 reached] Relay Output – Frequency Level 2 Attained 0.
I/O Control Parameters Code Name / Description [Freq band det range] F167 Frequency bandwidth detection range Adjustment range Factory setting 0.0 to [Max frequency] (FH) Hz 2.5 Hz Parameter F167 determines the bandwidth around the VIA or VIB speed reference (see below) driving relay output functions 52, 53, 60, and 61 (see page 102). This function can be used to signal whether the amount of processing and the amount of feedback agree when the PID function is in use.
I/O Control Parameters Damper control This function applies to the ventilation ducts. The aim is to control the opening of the duct (shutter device called a "damper") when the fan starts up. Damper opening command The opening command can be assigned to a relay via the F130 or F132 parameters to the function [Damper] 68 or [Inv. damper] 69 page 103. The damper is closed automatically when there is no longer an opening command.
I/O Control Parameters Code Name / Description Adjustment range [Damper fdb type] F580 0 1 2 3 4 Factory setting 0 [No feedback]: No feedback used (Default value) [LI L set]: Logical input and active at level 0 (shunt). When setting F580 to 1, first assign logic inputs. [LIH set]: Logical input and active at level 1 (open). When setting F580 to 2, first assign logic inputs. [Com. LIL set]: Serial link to communication bit selected by [Com channel choice] (F807) and active at level 0 (shunt).
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Display Parameters Display Parameters 9 What's in this Chapter? This chapter contains the following topics: Topic Display parameters S1A53838 09/2011 Page 120 119
Display Parameters Display parameters Code Name / Description [Displayed param.] F710 0 1 2 3 4 5 6 7 8 9 10 Default graphic display option operational value 0 1 Factory setting 0 to 10 0 [Motor frequency] Motor operating frequency (Hz or custom display), see [Customized freq val] (F702) on page 121. [Reference] Speed reference (Hz or custom display), see F702 on page 121. [I Mot] Motor current (% or A), see [Unit value selection] (F701) below.
Display Parameters Code F749 0 1 2 3 Name / Description Adjustment range Factory setting [Power cons. unit] - According to drive rating (1) [1 kWh] [0.1 = 1 kWh] [0.01 = 1 kWh] [0.001 = 1 kWh] The setting of parameter F749 determines the scaling of the kWh display on the embedded display terminal. [Customized freq val] Customized freq val F702 0.00 to 200.00 0.
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Detected Fault Management Parameters Detected Fault Management Parameters 10 What's in this Chapter? This chapter contains the following topics: Topic S1A53838 09/2011 Page Time delay 125 Catch On The Fly (F301) 126 Overtorque Detection 132 Nuisance Overvoltage And Input Phase Detected Fault Avoidance 133 Motor Overload Characteristics 134 123
Detected Fault Management Parameters Code F303 Name / Description Factory setting [Number auto reset] 0 DANGER UNINTENDED EQUIPMENT OPERATION z The automatic restart can only be used on machines or installations which do not pose any danger to either personnel or equipment. z If the automatic restart is activated, the fault relay will only indicate a fault has been detected once the time-out period for the restart sequence has expired.
Detected Fault Management Parameters Time delay The first clear is attempted 1 second after the detected fault occurs. Each subsequent clear attempt adds 1 second to the time interval, as illustrated in the table below.
Detected Fault Management Parameters Catch On The Fly (F301) If catch-on-the-fly motor starting is enabled (parameter F301 is not set to 0), the drive will detect the motor’s rotating direction and speed before applying power. This will result in a smooth reapplication of power to a coasting motor without high current or torque pulses.
Detected Fault Management Parameters Code F602 Name / Description Factory setting [Drive fault memory] 0 [Cleared] If parameter F602 is set to 0 and the drive is powered after a detected fault: If the cause of the detected fault has been removed, the drive will reset and can be started. Information about the detected fault just cleared will be transferred to the detected fault history.
Detected Fault Management Parameters Code F305 0 Name / Description Adjustment range Factory setting [Overvoltage fault] Overvoltage protection - 2 [Enable] If parameter F305 is set to 0, and the drive detects an impending DC bus overvoltage, it will automatically take one of the following actions: Increase the deceleration time Keep the motor at a steady speed Increase the motor speed Output Frequency DC Bus Voltage 1 2 3 : Over-Voltage detected fault Operation Leve [Disabled] If parameter F
Detected Fault Management Parameters Code Name / Description Factory setting [Output phase loss] F605 Output phase loss detection Mode 3 DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH z If F605 = 0, loss of cable is not detected z If F605 =1 or 2, loss of cable is only detected at the startup of the motor z Check this action will not endanger personnel or equipment in any way Failure to follow these instructions will result in death or serious injury.
Detected Fault Management Parameters Code Name / Description [Underload det.] F610 0 1 Underload / alarm selection Adjustment range Factory setting - 0 [Alarm] If parameter F610 is set to 0, relay output functions 24 or 25 (see page 130) can be used to signal an underload condition without the drive faulting. [Fault] If parameter F610 is set to 1 and the loading level drops below the setting of F611 for a period of time longer than that set by F612, the drive will trip, displaying code UC.
Detected Fault Management Parameters Code Name / Description [4-20 mA loss] F644 Drive behavior on 4-20 event Factory setting 0 [No]: No [Freewheel] Freewheel. Freewheel stop and alarm. [Set speed] Fallback speed. Switch to fallback speed. Maintained as long as the trip cause is present and the run command is not disabled. See parameter [4-20mA fallback sp] (F649) for fallback speed. [Keep speed] Speed maintain.
Detected Fault Management Parameters Overtorque Detection The drive’s response to a particular motor torque level is determined by the setting of parameters F615 – F619. ON OFF Overtorque Signal Output OFF Less Than F618 Torque Current (%) Time (Sec) Code Name / Description [Overtorque det.
Detected Fault Management Parameters Code F634 1 2 3 4 5 6 Name / Description Factory setting [Amb. temp. alarm] Ambient Temperature For drive Service Alarm 3 [- 10 to 10 °C] [11 to 20 °C] [21 to 30 °C] [31 to 40 °C] [41 to 50 °C] [51 to 60 °C] The drive can be programmed to signal a service alarm using output relay functions 44 or 45 (see page 102). The status of the service alarm can be displayed on the embedded display terminal (see page 21).
Detected Fault Management Parameters Motor Overload Characteristics Motor Type Set OLM to 0, 1, 2, or 3 if a self-cooled motor is being powered by the drive. The diagram below illustrates the overload protection level for the self-cooled motor as a function of motor frequency. Overload Protection for a Self-Cooled Motor Output Current Reduction Factor [%] / [A] x 01.0 x 0.55 Output Frequency (Hz) 0 30 Hz Set OLM to 4, 5, 6, or 7 if a forced-cooled motor is being powered by the drive.
Detected Fault Management Parameters Code OLM Name / Description Factory setting [Motor overload prot] Motor Overload Characteristics 0 CAUTION RISK OF DAMAGE TO THE MOTOR When OLM is set to 2, 3, 6?or 7 motor thermal protection is no longuer provided by the drive. Provide an alternative means of thermal protection. Failure to follow these instructions can result in equipment damage. This parameter value depends on: - the motor type (self cool or forced cooled), - and the protection.
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Serial Communication Parameters Serial Communication Parameters 11 What's in this Chapter? This chapter contains the following topics: Topic S1A53838 09/2011 Page Network communication between the ATV212 drive and a master controller 138 Data structure parameters 140 137
Serial Communication Parameters Network communication between the ATV212 drive and a master controller WARNING LOSS OF CONTROL • The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop. • Separate or redundant control paths must be provided for critical control functions.
Serial Communication Parameters Code F803 Name / Description Adjustment range Factory setting [Com. time out] - 3 WARNING LOSS OF CONTROL z If F803 is set to 0, communication control will be inhibited. z For safety reasons, inhibiting the communication interruption detection should be restricted to the debug phase or to special applications. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Serial Communication Parameters Data structure parameters Parameters F856– F880 define the structure of data transmitted between the drive and the data communication network Code F856 1 2 3 4 5 6 7 8 F870 0 1 2 3 4 5 6 F871 0 1 2 3 4 5 6 F875 0 1 2 3 4 5 6 7 8 9 10 11 F876 0 1 2 3 4 5 6 7 8 9 10 11 140 Name / Description Factory setting [Mot. poles (comm.
Serial Communication Parameters Code F877 0 1 2 3 4 5 6 7 8 9 10 11 F878 0 1 2 3 4 5 6 7 8 9 10 11 F879 0 1 2 3 4 5 6 7 8 9 10 11 Code F880 Name / Description Factory setting [Block read data 3] 0 [No select]: No selection [Status info] [Freq. out]: Output frequency [Motor current]: Ouput current [Ouput volt]: Ouput voltage [Alarm info]: Alarm information [PID feedback value] [Input term. mon]: Input terminal board monitor [Out term.
Serial Communication Parameters Parameters F890 – F896 should be adjusted only if the corresponding optional equipment has been installed. See the ATV212 catalog for more detail. Code Name / Description F890 [Network adress] F891 [Network baud rate] F892 [Network time out] F893 [Instance number H] F894 [Instance number L] F895 [Max master] F896 [Max info frames] When the value of F829 parameter is changed, the adjustment range and factory setting of F890 to F896 are automatically setted.
Start/Stop Control By Speed Reference Level Start/Stop Control By Speed Reference Level 12 What's in this Chapter? This chapter contains the following topics: Topic Overview S1A53838 09/2011 Page 144 143
Start/Stop Control By Speed Reference Level Overview Use parameters [Freq. pedestal] (F241) and [Freq. pedestal hyst.] (F242) to enable start/stop control of the drive based on the speed reference level. If the drive operates normally and has a run permissive signal, it will start powering the motor as soon as the speed reference level exceeds the frequency set by F241 + F242 (point B in diagram below).
Droop Control Droop Control 13 What's in this Chapter? This chapter contains the following topics: Topic Droop Control S1A53838 09/2011 Page 145 145
Droop Control Droop control principle The use of droop control (or negative slip compensation) can help balance the load between multiple motors in a load sharing application. The amount of slip or speed droop allowed in the motor powering the load is determined by the load current level and the setting of parameters F320 and F323. During motoring, droop control decreases the drive output frequency. During regenerative braking, droop control increases the drive output frequency.
Diagnostics and troubleshooting Diagnostics and troubleshooting III What's in this Part? This part contains the following chapters: Chapter 14 S1A53838 09/2011 Chapter Name Diagnostics and troubleshooting Page 149 147
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Diagnostics and troubleshooting Diagnostics and troubleshooting 14 What's in this Chapter? This chapter contains the following topics: Topic S1A53838 09/2011 Page Detected fault conditions 150 Alarm Conditions 153 Pre-alarm Conditions 154 Clearing the detected fault 155 149
Diagnostics and troubleshooting Detected fault conditions Refer to tables on pages hereafter to diagnose and solve troubles when there is a fault detection, or when an alarm, or pre-alarm condition occurs. If the trouble cannot be solved by the actions described in the tables, contact your Schneider Electric representative. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH • Read and understand the instructions in «Before you begin» chapter, before performing the procedure in this section.
Diagnostics and troubleshooting Code Name Possible causes Remedies Err2 [RAM fault] • The control board RAM is inoperable. • Contact Schneider Electric to repair the Err3 [ROM fault] • The control board ROM is inoperable. • Contact Schneider Electric to repair the Err4 [CPU fault 1] • The control board CPU is inoperable. • Contact Schneider Electric to repair the Err5 [Com RJ45 fault] • Serial communication error • Check network control devices and cables.
Diagnostics and troubleshooting Code Name Possible causes Remedies OH [Drive overtemperature] • The drive cooling fan is not working. • The ambient temperature is too high. • An enclosure air vent is blocked. • A heat source is too close to the drive. • The drive heatsink temperature sensor is • Restart operation by resetting the drive malfunctioning.
Diagnostics and troubleshooting Alarm Conditions Alarms do not cause the drive to enter a fault condition. Alarm Codes Code Description Possible causes Remedies • Auto-tuning in process • Normal if it the message disappears [Reset active] • This message is displayed after the • Press the STOP key again to clear the [DC braking] dbOn [dbOn] STOP key is pressed while an detected detected fault. fault is displayed.
Diagnostics and troubleshooting Pre-alarm Conditions Pre-alarm Codes Code Pre-alarm Description C [Current alarm] P [DC bus alarm] • The drive is at current limit. • For more information, refer to parameter F601 (see page 69) and F185 (see page 74). • The drive is approaching an overvoltage detected fault due to a high supply line, regenerative L [Motor overload al] motor braking, or a combination of these. For more information, refer to parameters F305 (see page 128) and F626 (see page 128).
Diagnostics and troubleshooting Clearing the detected fault In the event of a non resettable detected fault: 1 Disconnect all power, including external control power that may be present. 2 Lock all power disconnects in the open position. 3 Wait 15 minutes to allow the DC bus capacitors to discharge (the drive LEDs are not indicators of the absence of DC bus voltage). 4 Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc.
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Annex Annex IV What's in this Part? This part contains the following chapters: Chapter S1A53838 09/2011 Chapter Name Page 15 Migration 159 17 Parameters Reset Tables 161 18 User Settings Tables 171 157
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Migration Migration 15 What's in this Chapter? This chapter contains the following topics: Topic Migration ATV21 - ATV212 S1A53838 09/2011 Page 160 159
Migration Migration ATV21 - ATV212 General The ATV212 is compatible with the ATV21 Migration Modbus ATV21 to ATV212: When controlling ATV21 using Modbus RJ45, parameter [Network protocol] (F829) should be set to 1. With ATV212, parameter F829 should also be set to 1 and parameter [Com channel choice] (F807) set to [RJ45] (0). Factory setting is [Open style] (1). Settings of other communication parameters described from page 138 remain the same as on ATV21.
Parameters Reset Tables Parameters Reset Tables 16 Parameter Reset Refer to Menu navigation diagram page 62 to know how to reach [Parameter reset] (tYP) parameter. The Altivar 212 drive offers three parameter reset options: z z z Factory reset: [Parameter reset] (tYP) = 3 50 Hz reset: [Parameter reset] (tYP) = 1 60 Hz reset: [Parameter reset] (tYP) = 2 This appendix describes parameter values after these reset operations.
Parameters Reset Tables Parameter values that do not vary by reset type The table below lists the parameters whose values, after a reset, do not vary by the reset type. To determine the value of a parameter after a reset, locate the parameter in the first column and read across the row to the default value column.
Parameters Reset Tables Parameter S1A53838 09/2011 Description Unit Default Value F211 [VIB freq. point 1] Hz 0.0 F212 [VIB ref. point 2] % 100 F240 [Mot start freq.] Hz 0.5 F241 [Freq. pedestal] Hz 0.0 F242 [Freq. pedestal hyst.] Hz 0.0 F250 [DC brake start freq.] Hz 0.0 F251 [DC braking current] A 50 F252 [DC braking time] s 1.0 F256 [Time limit low spd] s 0.0 F264 [+speed LI resp time] s 0.1 F265 [+speed freq. step] Hz 0.
Parameters Reset Tables Parameter 164 Description Unit Default Value F483 [In noise inhibit gain] – 100 F484 [Pwr supply adj. gain] – 0.0 F485 [Stall control coef. 1] – 100 F492 [Stall control coef. 2] – 100 F495 [Motor voltage coef.] % 104 F496 [PWM adj. coef.] kHz 14.0 F502 [Acc/dec 1 pattern] – 0 F503 [Acc/dec 2 pattern] – 0 F504 [Ramp switching] – 1 F505 [Commut. ramp freq.] Hz 0.
Parameters Reset Tables Parameter Description Unit Default Value F730 [Up/down key ref] – 0 F732 [Loc/rem key] – 0 F733 [Run/stop key] – 0 F734 [Priority stop] – 0 F735 [HMI reset button] – 1 F738 [Quick menu AUF] – 0 F748 [Power cons. memo] – 1 F800 [Mdb RJ45 baud] – 1 F801 [Mdb RJ45 parity] – 1 F802 [Modbus address] – 1 F803 [Com. time out] s 3 F829 [Network protocol] – 1 F851 [Com. fault setting] – 4 F856 [Mot. poles (comm.
Parameters Reset Tables Parameter values that vary according to reset type The table below lists the parameters whose values, after a reset, depend on the reset type ([Parameter reset] (tYP) = 1, [Parameter reset] (tYP) = 2, or [Parameter reset] (tYP) = 3). To determine the value of a parameter after a reset, locate the parameter in the first column and read across the row to the column that corresponds to the reset type.
Parameters Reset Tables Parameter values that vary According to drive rating, but not reset type The table below lists the parameters whose values, after a reset, depend on the drive model. To determine the value of a parameter after a reset, locate the drive model number in first column and read across the row to the column that corresponds to the parameter code. The number that appears at the intersection of the model number and the parameter code is the parameter’s value after a reset.
Parameters Reset Tables Parameter values that vary According to drive rating and reset type The table below lists lists the parameters whose values, after a reset, depend on the drive model and the reset type ([Parameter reset] (tYP) = 1, [Parameter reset] (tYP) = 2, or [Parameter reset] (tYP) = 3). To determine the value of a parameter after a reset: 1. Locate the drive model number in the first column. 2.
Parameters Reset Tables Parameter values that do not change if reset The parameters listed in the table below cannot be reset. The table lists the default settings of these parameters. Parameters whose values do not change if a reset is performed Parameter Description FM [AO scaling] – FMSL [AO funct.
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User Settings Tables User Settings Tables 17 Use the Configuration Setting Table to look up parameter default settings, to record customized parameter settings, and to look up sections of the manual, by page number, that contain detailed parameter descriptions. Configuration Setting Table Code FC AU1 Page 77 85 Name [Local speed ref.
User Settings Tables Code Page Name Unit Adjustment Range / Function 3 [No action] [50 Hz reset] [60 Hz reset] [Factory set] [Trip cleared] [Cumul time clear] [EtYP fault reset] [Save parameters] [Recall parameters] [Elapse time reset] [Run FW] [Run rev.] [Run FW+rev] [Run rev+FW] 0 1 2 3 tYP 62 [Parameter reset] - 4 5 6 7 8 9 0 Fr 77 [Local mot. direction] - 1 2 Factory Setting User Setting 0 – 0 ACC 83 [Acceleration time 1] s – 0.
User Settings Tables Code Page F109 90 Name [VIA selection] Unit - Adjustment Range / Function 0 AI 1 LI sink 2 LI source Factory Setting 0 F110 112 [Logic Funct 2 active] - 0 – 73 See table page 162 1 F111 90 [LI F selection] - 0 – 72 See table page 162 2 F112 90 [LI R selection] - 0 – 72 See table page 162 6 F113 90 [LI RES selection] - 0 – 72 See table page 162 10 F118 90 [VIA LI selection] - 0 – 73 See table page 162 7 F130 109 [RY Relay Function 1]
User Settings Tables Code Page F252 88 F256 Name [DC braking time] 78 [Time limit low spd] Unit s s Adjustment Range / Function Factory Setting - 0.0 – 20.0 1.0 0 1 [Disable] [Enable] 0.0 s - 0.0 – 10.0 0.1 Hz - 0.0 – [Max frequency] (FH) 0.1 s - 0.0 – 10.0 0.1 [- speed freq. step] Hz - 0.0 – [Max frequency] (FH) 0.1 [Init +/- Speed] Hz - 0.0 – [Max frequency] (FH) 0.0 0 1 [Disable] [Enable] F264 113 [+speed LI resp time] F265 113 [+speed freq.
User Settings Tables Code Page F366 111 F380 Name [PID Derivative Gain] 111 [PID reverse error] Unit - Adjustment Range / Function - 0.00 – 2.55 0 1 [No] [Yes] Factory Setting 0.00 0 F391 111 [Stop on LL hyst] Hz - 0.0 – [Max frequency] (FH) 0.2 F392 111 [PID wake up (thres)] Hz - 0.0 – [Max frequency] (FH) 0.0 F393 111 [PID wake up, feedb] Hz - 0.0 – [Max frequency] (FH) 0.
User Settings Tables Code F580 Page 117 Name [Damper fdb type] Unit - F581 117 [Time open Damper] - F582 117 [Time close Damper] - F583 F601 117 69 [Damper flt behavior] [Motor Current Limit] %/A F602 127 [Drive fault memory] - F603 115 [Ext. fault stop Mode] - Adjustment Range / Function 0 [No feedback] 1 [LIH set] 2 [LIL set] 3 [Com. LIH set] [Com. LIL set] - 0.05 to 300.00 s 60.00 60.00 - 0.05 to 300.
User Settings Tables Code Page Name Unit Adjustment Range / Function 2 [No] [Freewheel] [Set speed] [Keep speed] [Ramp stop] [Disabled] [Enabled fault] [Enabled alarm] - 100 – 9999 - 0 – [Max frequency] (FH) Hz 0 1 [Disable] [Enable forward] [Enable Reverse] [Enable transition ’’0->1’’] [Enable level 1] [Enable level 0] [Negative slope] [Positive slope] 0 1 F644 131 [4-20 mA loss] - 2 3 4 0 F645 111 [Mot PTC selection] - F646 112 [PTC resistor value] W F649 131 [4-20mA fallbac
User Settings Tables Code Page F738 64 [Quick menu AUF] - F748 120 [Power cons. memo] - F749 121 Name [Power cons. unit] Unit kWh Adjustment Range / Function 1 [AUF displayed] [AUF hidden] 0 [Disable] 1 [Enable] 0 2 [1 kWh] [0.1 kWh] [0.01 kWh] [0.001 kWh] [9600 bps] [19200 bps] [No] [Even] [Odd] - 0 – 247 0 Communication error detection disabled 0 1 2 3 F800 138 [Mdb RJ45 baud] - F801 138 [Mdb RJ45 parity] - 0 1 0 F802 138 [Modbus address] - F803 139 [Com.
User Settings Tables Code Page Name Unit Adjustment Range / Function 0 1 2 3 4 F875 140 [Block read data 1] - 5 6 7 8 9 10 11 0 1 2 3 4 F876 140 [Block read data 2] - 5 6 7 8 9 10 11 0 1 2 3 4 F877 141 [Block read data 3] - 5 6 7 8 9 10 11 0 1 2 3 4 F878 141 [Block read data 4] - 5 6 7 8 9 10 11 0 1 2 3 4 F879 141 [Block read data 5] - 5 6 7 8 9 10 11 [No select] [Command 1] [Freq. out] [Motor current] [Output volt] [Alarm info] [PID feedback value] [Input term.
User Settings Tables Name Unit Adjustment Range / Function Factory Setting Code Page F892 142 [Network time out] - - 20 - 600 (1) F893 142 [Instance number H] - - 0 – 4194 (1) F894 142 [Instance number L] - - 0 – 999 (1) F895 142 [Max master] - - 0 – 127 (1) F896 142 [Max info frames] - - 0 – 100 (1) User Setting (1) See table page 142.
ATV212_programming_manual_EN_S1A53838_02 09/2011