User`s manual
Table Of Contents
- 535 User's Manual
- Table of Contents
- Chapter 1: Introduction
- Chapter 2: Basic Interface
- Chapter 3: Installation
- Chapter 4: Hardware Set Up
- Chapter 5: Software Configuration
- Chapter 6: Tuning
- Chapter 7: Applications
- Control Type
- Alarms
- Duplex Control
- Slidewire Position Proportioning Control
- Velocity Position Proportioning Control
- Staged Outputs
- Retransmission
- Digital Inputs
- Remote Setpoint
- Multiple Setpoints
- Multiple Sets of PID Values
- POWERBACK
- Self Tune–POWERTUNE®
- Ramp-To-Setpoint
- Input Linearization
- Load Line
- Security
- Reset Inhibition
- Process Variable Reading Correction
- Serial Communications
- Cascade Control
- Ratio Control
- Appendix 1: Menu Flowcharts
- Appendix 2: Parts List
- Appendix 3: Troubleshooting
- Appendix 4: Calibration
- Appendix 5: Specifications
- Appendix 6: Glossary
- Appendix 7: Isolation Block Diagram
- Return Procedures and Warranty Information
- 500 Series Process Controllers User's Manual
Installation
Installation Guide 500 Series 3
one of the larger two boards from the Option
Board (Photo 4). Be careful not to bend the
connector pins. Separate the other board in the
same manner.
Figure 2 (opposite page) shows the Microcontroller
Board, Option Board and Power Supply Board.
To Add or Change Output Modules
The 500 Series units have provisions for four output
modules. The units come factory configured with
specified modules installed in appropriate locations.
You can make field modifications by properly remov-
ing and/or adding the modules into the appropriate
sockets.
Three of the output sockets are located on the Power
Supply Circuit Board. A fourth output socket is
located on the Option Board (refer to Figure 2).
5. A retention plate
and tie wrap hold
Output modules 1, 2,
and 3 (on the Power
Supply board) firmly
in place. To remove
the retention plate,
snip the tie wrap
with wire cutters
(Photo 5).
6. A disposable tie wrap
holds Output module
4 (on the Option
board) in place. To
remove the module,
snip the tie wrap
(Photo 6).
7. Inspect each module
before installation to
make sure the pins
are straight. Align
the pins with the
socket holes and
carefully insert the
module. Press down on the module to seat it
firmly on the board.
INSTRUCTIONS
To Disassemble the Unit
For any hardware modifications, disassemble the unit.
1. With power off, loosen four captive front screws with
a Phillips screwdriver. Remove the four screws.
2. Slide the chassis out of the case by pulling on front
face plate assembly at the bezel (see Figure 1).
3. Locate the retention
clips holding the front
face assembly to the
rest of the chassis.
Pry apart these
retention clips gently
with a screwdriver to
separate the printed
circuit board group
from the front face
assembly (Photo 3).
Take care not to
break the clips or
scratch the circuit board.
The Microcontroller Board and Power Supply Board
remain attached to the Operator Interface Assem-
bly by wired connectors.
4. The Microcontroller
and Power Supply
board are attached
to either side of the
Option board by
male/female pin
connectors. Use a
gentle rocking motion
and carefully apply
pressure in a uniform
direction to separate
Figure 1
Location of Printed Circuit Boards for Hardware
Configuration
Photo 3. Pry Clips
Photo 4. Separate Boards
Photo 5.
Remove Retention Plate
Photo 6.
Snip Tie Wrap on Mod. 4
CAUTION: Always snip the tie wrap on top of the
Retention Plate, as shown in photo 5, to prevent
damage to the surface mount components.