User`s manual
Table Of Contents
- 535 User's Manual
- Table of Contents
- Chapter 1: Introduction
- Chapter 2: Basic Interface
- Chapter 3: Installation
- Chapter 4: Hardware Set Up
- Chapter 5: Software Configuration
- Chapter 6: Tuning
- Chapter 7: Applications
- Control Type
- Alarms
- Duplex Control
- Slidewire Position Proportioning Control
- Velocity Position Proportioning Control
- Staged Outputs
- Retransmission
- Digital Inputs
- Remote Setpoint
- Multiple Setpoints
- Multiple Sets of PID Values
- POWERBACK
- Self Tune–POWERTUNE®
- Ramp-To-Setpoint
- Input Linearization
- Load Line
- Security
- Reset Inhibition
- Process Variable Reading Correction
- Serial Communications
- Cascade Control
- Ratio Control
- Appendix 1: Menu Flowcharts
- Appendix 2: Parts List
- Appendix 3: Troubleshooting
- Appendix 4: Calibration
- Appendix 5: Specifications
- Appendix 6: Glossary
- Appendix 7: Isolation Block Diagram
- Return Procedures and Warranty Information
- 500 Series Process Controllers User's Manual
2 500 Series Installation Guide
Installation
INTRODUCTION
This technical brochure provides hardware installation and modification instructions for our controllers:
Series 531, 532, 535, 545, and 555. Use these instructions with the following kits:
EPROM Kits
531-740 ................ 531 EPROM Kit
532-740 ............... 532 EPROM Kit
535-741 ................ 535 EPROM Kit (RSP)
535-775 ............... 535 Profiler EPROM Kit (No RSP)
535-776 ............... 535 Profiler EPROM Kit (RSP)
535-740 ................ 535 EPROM Kit (No RSP)
545-740 ................ 545 EPROM Kit (No RSP)
545-741 ................ 545 EPROM Kit (RSP)
555-740 ................ 555 EPROM Kit
Microcontroller (MCU) Board Kits
535-731 ............... MCU Board Kit
545-733 ............... MCU Board Kit with CE Option
Option Board Kits
535-720 ............... 531, 532, 535, 545 Option Board Kit
(No Options)
535-721 ............... 531, 532, 535, 545 Option Board Kit
(Digital Inputs)
535-722 ............... 535, 545 Option Board Kit
(Slidewire Feedback)
535-723 ............... 535, 545 Option Board Kit
(Digital Inputs and Slidewire Feedback)
545-724 ............... 531, 532, 535, 545, 555 Option Board Kit
(RSP)
545-725 ............... 531, 532, 535, 545, 555 Option Board Kit
(Digital Inputs and RSP)
545-726 ............... 535, 545, 555 Option Board Kit
(Slidewire Feedback and RSP)
545-727 ............... 535, 545, 555 Option Board Kit
(Digital Inputs, Slidewire Feedback,
and RSP)
Display Assembly Kits
531-632 ............... 531 Display Assembly Kit
532-632 ............... 532 Display Assembly Kit
535-632 ............... 535 Display Assembly Kit
545-634 ............... 545 Display Assembly Kit
555-632 ............... 555 Display Assembly Kit
Output and Communications Module Kits
532-600 ............... 531, 532 Analog Module Kit
535-600*.............. Mechanical Relay Module Kit
535-601*.............. Milliamp Module Kit
535-602*.............. SSR Module Kit
535-603*.............. SSR Drive Module Kit
535-604*.............. Loop Power Module Kit
535-705*.............. RS-485 Communications Module Kit
Power Supply Kit
535-730*.............. 90 to 250VAC Power Supply Kit
535-732 ............... 24VAC/VDC Power Supply Kit
Mounting Kit
535-761*.............. Mounting Kit
Miscellaneous Kits
532-100 ............... 531, 532 Bypass Board Kit
535-188*.............. Rear Terminal Upgrade Kit
535-660 ............... 531, 532, 535, 545, 555 Jumper Kit
535-662*.............. Gasket Kit
(1 Panel Gasket, 1 Bezel Gasket)
535-763*.............. Bezel Retention Screw Kit
535-664*.............. Module Retention Kit
(Retention Plate and Tie Wrap)
535-665*.............. Module Retention Tie Wrap Kit
093-128*.............. Lithium Battery
HOW TO USE THIS MANUAL:
A. CAUTION: Static discharge will cause damage to equipment. Always ground yourself with a wrist grounding
strap when handling electronics to prevent static discharge.
B. Before removing or inserting any hardware on the controller, copy down all configuration parameters. Also,
replacing the battery, EPROM or MCU Board will erase parameter settings and they will need to be reset.
C. For all hardware adjustments, perform steps 1, 2 and 3.
D. Follow the guide and complete any additional steps as required by your particular application.
E. Complete your hardware adjustments with steps 15, 16, 17, 18, 19 & 20.
EQUIPMENT
To make any hardware changes to the units, you will need the following equipment:
• Wrist grounding strap • Phillips screwdriver (#2)
• Small flat blade screwdriver • Wire cutters
• I.C. Extractor (if changing the EPROM)
* Universal Kit (can be used with all 500 Series Controllers)