RuggedSwitch RuggedSwitch RSG2100 19-Port Modular Managed Ethernet Switch with Gigabit Uplink Ports Installation Guide www.ruggedcom.com RuggedCom Inc.
Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Table of Contents 1 2 3 4 5 6 7 Table of Figures ...................................................................................................................... 4 Table of Tables........................................................................................................................ 4 Product Overview .................................................................................................................... 5 3.1 Functional Overview.........................................
1 Table of Figures Figure 1: RSG2000 Rack mount chassis orientation options – Front and rear mount...................... 7 Figure 2: Ethernet, LED Status, and Power Panels ........................................................................ 8 Figure 3: Ethernet panel LED description........................................................................................ 8 Figure 4: 10FL ST connector...........................................................................................................
3 Product Overview 3.1 Functional Overview The RuggedSwitch™ RSG2100 is an industrially hardened, fully managed, modular, Ethernet switch specifically designed to operate reliably in electrically harsh and climatically demanding utility substation and industrial environments.
RuggedRated™ for Reliability in Harsh Environments • • • Meets IEEE 1613 (electric utility substations) Exceeds IEC 61850-3 (electric utility substations) Exceeds IEEE 61800-3 (variable speed drive systems) • • • • Exceeds IEC 61000-6-2 (generic industrial environment) Exceeds NEMA TS-2 (traffic control equipment) -40 to +85°C operating temperature (no fans) Conformal coated printed circuit boards (optional) • 18 AWG galvanized steel enclosure Universal Power Supply Options • Fully integrated, dual-re
3.3 Mounting Flexibility The RSG2000 series of products have been designed with maximum mounting and display flexibility. Customers can order an RSG2000 series switch that can be mounted in a standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations, the RSG2000 series can be ordered with connectors on the front of the unit, or can located on the rear of the chassis to allow for all data and power cabling to be installed and connected at the rear of the rack.
Figure 2: Ethernet, LED Status, and Power Panels 3.4 Ethernet Panel Description Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED will be solid for ports with link, and will blink for activity. The diagram in Figure 3 highlights the port and the associated link/activity LED. Figure 3: Ethernet panel LED description 8 2008 RuggedCom Inc.
3.4.1 Fiber Optical Transceiver Orientation and Connection Depending on the order code of the product, the RSG2000 series products can be equipped with several different types of fiber optic ports. The Transmit (TX) and Receive (RX) connections of each port must be properly connected and matched for proper link and operation. Modules populated on the top row of the device typically have locking mechanisms or tabs towards the top of the unit.
Figure 9: 1000LX GBIC Module and SC connector Figure 8: 100FX / 1000LX ST connector Figure 10: 1000LX SFP (mini-GBIC) Module and LC connector 10 2008 RuggedCom Inc.
3.5 Display Panel Description The RSG2000 series products are equipped with a versatile display panel, shown in Figure 11, which is designed to provide quick status information for each port, as well as the entire device to allow for simple diagnostics and troubleshooting. It features: • • • • RS232 console port for ‘out of band’ console access and configuration Power supply and Alarm status indicators Convenient port status indicators conveying Link-Activity, Duplex, or Speed via pushbutton control.
The port-based LEDs can be cycled between three display modes: Status, Duplex, and Speed. Pushing the mode button causes the display mode to be cycled. Table 2 defines the possible port LED colours and the corresponding description.
4 Installation 4.1 Rack Mounting Figure 12: RS2000 Family 19” Rack Mount Adapters Figure 13: Rack mount adapter mounting location The RSG2000 family of products can be rack mounted using the included rack mount adapter assemblies shown in Figure 12. Secure the one rack mount adapter to the front of each side of the chassis using the included black PAN head philips screws in the positions shown in Figure 14. The entire chassis can then be mounted to a standard 19” rack.
4.2 Panel and DIN Rail Mounting The RSG2000 series products can be ordered as a Panel/DIN mount chassis. Both options involve the use of the panel/DIN adapters to be mounted on each side of the chassis enclosure. The adapter allows for the chassis to be mounted on the standard 1” DIN rail using the grooves in the adapter, secured using the included philips screw. See Figure 14 for a PANEL/DIN mount diagram. Figure 14: RSG2000 PANEL/DIN RAIL mounting diagram with 14 2008 RuggedCom Inc.
4.
Terminal # Description Usage PS1 Live / + is connected to the positive (+) terminal if the power source is DC or to the (Live) terminal if the power source is AC. PS1 Surge Ground is connected to the Chassis Ground via a jumper on the terminal block. Surge Ground is used as the ground conductor for all surge and transient suppression 2 PS1 Surge Ground circuitry. NOTE: Surge Ground must be disconnected from Chassis Ground during HIPOT (dielectric strength) testing.
4.3.1 AC Power Supply Wiring Examples Figure 17: AC Power supply wiring examples Notes: 1. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 2. Equipment must be installed according to the applicable country wiring codes. 3. When equipped with two HI voltage power supplies, independent AC sources can be used to power the product for greater redundancy. 17 2008 RuggedCom Inc.
4.3.2 DC Power Supply Wiring Examples Figure 18: DC Power supply wiring examples Notes: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies. 3. For dual DC power supplies, Separate circuit breakers must be installed and separately identified. 4. Equipment must be installed according to the applicable country wiring codes. 18 2008 RuggedCom Inc.
4.3.3 Dual Power Supplies – DC and AC Inputs Figure 19: DC And AC power supply wiring examples Notes: 1. 88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker must be installed within 3m of unit. 2. 100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed within 3m of unit. 3. A circuit breaker is not required for 48 or 24VDC rated power supplies. 4. Separate circuit breakers must be installed and separately identified. 5.
4.4 Dielectric Strength (HIPOT) Testing For dielectric strength (HIPOT) testing in the field, users must remove the metal jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing. Figure 20 shows the proper HIPOT test connections and should be followed to avoid damage to the device.
4.5 Failsafe Alarm Relay Wiring and Specifications The “Failsafe” output relay is provided to signal critical error conditions that may occur on the RSG2100 series switches. The contacts are energized upon power up of the unit and remain energized until a critical error occurs. The proper relay connections are shown in Figure 21. One common application for this output is to signal an alarm if a power failure or removal of control power occurs.
4.6 Console Port Wiring A RS232 console port for configuration and management of the device is located on the LED display module shown in Figure 22. This port is intended to be a temporary connection during initial configuration or troubleshooting and allows for direct access to the serial-based management console. The connection is made using the DB9-Female to RJ45 console cable included in the device packaging shown in Figure 23.
4.7 RJ45 Twisted-Pair Data Ports The RSG2100 may have several 10/100BaseTX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All RSG2100 RJ45 RuggedSwitch products feature autonegotiating, auto-polarity, and auto-crossover functions. The RJ45 receptacles used can accept and take advantage of screened (commonly known as “shielded”) cabling. The figure below shows the RJ45 port pins configuration. Pin 8 Pin 1 Figure 24: RJ45 port pins configuration.
4.8 Gigabit Ethernet 1000Base-Tx Cabling Recommendations The IEEE 802.3ab Gigabit Ethernet standard defines 1000Mbit/s Ethernet communications over distances of up to 100 meters using 4 pairs of category 5 (or higher) balanced unshielded twistedpair cabling.
4.9 Pluggable optics – Installation, removal, and precautions The RSG2000 series of products can be ordered with pluggable optic form factors such as SFP (Small Form-factor Pluggable) or GBIC (Gigabit Interface Converter) modules. These modules can be safely inserted and removed while the chassis is powered and operating – this feature is also known as “hot-swappable”. When inserting or removing optics there are several precautions that should be taken. They include: 1.
4.9.2 GBIC Module Removal GBIC Modules have two locking latches on either side of the module shown in Figure 26. To remove GBIC module, disconnect any cable and replace with dust cover to protect the optics. User should depress both latches simultaneously and gently pull the module from the chassis. The module should be immediately stored in an ESD-safe environment. Figure 26: Locking latch location on GBIC optical modules 4.9.
5 Technical Specifications 5.1 Power Supply Specifications Power Supply Type 12 – 24 VDC 24 VDC 48 VDC HI (125/250 VDC) 1 HI (110/230 VAC) 1 Input Range Min Max 10 VDC 18 VDC 36 VDC 88 VDC 85 VAC Max. Power Consumption3 10/100TX Worst Case FE Ports Fuse Rating 36 VDC 36 VDC 59 VDC 300 VDC 265 VAC 6.3A(F) 2 5A(F) 2 2A(T) 2 15 W 30 W 2A(T) 1,2 NOTES: 1. This is the same power supply for both AC and DC. 2. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse 3.
5.4 Twisted-Pair Port Specifications Parameter Speed Duplex Cable-Type Wiring Standard Max Distance Connector Isolation Specification 10/100 Mbps FDX / HDX > Category 5 TIA/EIA T568A/B 100m RJ45 1.5kV Notes Auto-negotiating Auto-negotiating Shielded/Unshielded Auto-Crossover, Auto-polarity RMS 1-minute 28 2008 RuggedCom Inc.
5.5 Fiber Optical Specifications The following sections detail fiber optical specifications on ports that can be ordered with the RSG2100 series Ethernet switch. The user determines the type of optics at time of ordering, and can determine the modules installed on a particular unit by reading the factory data file via the RuggedSwitch ROSTM user interface.
5.5.1 Fast Ethernet (10/100 Mbps) Optical Specifications The dual-port fast Ethernet optical specifications for RSG2100 ports 1-8 and 13-20 are shown below organized by module order code. Module order codes are contained within each product’s factory data when assembled and configured at the factory. Consult the RuggedCom ROS to determine the optical assemblies installed in a particular product.
5.5.2 Gigabit Ethernet (1000 Mbps) Optical Specifications For maximum flexibility RuggedCom Inc. offers a number of different transceiver choices for Gigabit fiber optical communications. The table below details fiber optic specifications based on the 2-port modules or pluggable transceivers selected at time of ordering.
Fiber Optic Notes: 1. Maximum segment length is greatly dependent on factors such as fiber quality, and number of patches and splices. Please consult RuggedCom sales associates when determining maximum segment distances. 2. All cabling is duplex type unless otherwise specified. 3. All optical power numbers are listed as dBm averages. 4. These transceivers utilize a distributed feedback (DFB) type laser and are rated for -20°C to +85°C operation only. 5.
5.6 Type Test Specifications Electrical Safety Dielectric Withstand Levels 2 kV RMS for 1 minute High Voltage Impulse Insulation Resistance 5 kV peak 500 VDC for 1 minute Electrical Environment High Frequency Disturbance (Oscillatory) IEC Surge Levels Comments ANSI/IEEE C37.90 (1989) IEC 60255-5 (Section 6) IEC 60255-5 (Section 8) IEC 60255-5 (Section 6 4 kV 10 V/m Comments ANSI/IEEE C37.90.1 IEC 60255-22-1 IEC 61000-4-5 (Level 4) IEC 61000-4-4 (Level 4) ANSI/IEEE C37.90.
5.8 Mechanical Specifications Parameter Dimensions Weight Enclosure Value 18.29 x 10.17 x 1.74 inches (464,57) x (258,32) x (44,20) mm 10 lb (4.5 Kg) 18 AWG galvanized steel Comments (Length x Width x Height) with mounting brackets installed 34 2008 RuggedCom Inc.
6 Agency Approvals Agency CSA CE FCC CISPR FDA/CDRH IEC/EN Standards CSA C22.2 No. 60950, UL 60950 EN 60950, EN 61000-6-2 FCC Part 15, Class A EN55022, Class A 21 CFR Chapter 1, Subchapter J EN60825-1:1994 + A11:1996 + A2:2001 Comments Approved Approved Approved Approved Compliant Compliant 7 Warranty RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com/ or contact your customer service representative.
