Specifications

ManualsBrandsCode 3 ManualsFlood LightXP9500

INSTALLATION

& OPERATION

MANUAL

XP 9500

FLUSH-MOUNT LIGHTBAR

Contents:

Introduction ............................................................. 2

Unpacking & Pre-Installation ................................... 2

Installation & Mounting ............................................ 3

Wiring Instructions................................................... 4

LED Warning Devices ............................................. 4

Maintenance............................................................ 6

Troubleshooting....................................................... 7

Parts List ................................................................. 8

Dimensions ............................................................. 9

Notes ..................................................................... 10

Warranty................................................................ 12

Read all instructions and warnings before installing and using.

INSTALLER: This manual must be delivered to the end user of this equipment.

IMPORTANT:

XP 9500 FLUSH-MOUNT LIGHTBAR

Summary of content (12 pages)

PAGE 1
INSTALLATION & OPERATION MANUAL XP 9500 FLUSH-MOUNT LIGHTBAR XP 9500 FLUSH-MOUNT LIGHTBAR Contents: Introduction ............................................................. 2 Unpacking & Pre-Installation ................................... 2 Installation & Mounting ............................................ 3 Wiring Instructions ................................................... 4 LED Warning Devices ............................................. 4 Maintenance .........................................
PAGE 2
Introduction The XP9500 is an LED lightbar that contains a series of polycarbonate “pods” mounted to a strong aluminum extrusion. Angled lights in each pod project light to the intersections while forward facing lights provide a strong signal straight ahead. The PriZmTM LED lightheads provide a high intensity warning signal while drawing very little current. It is only 3" high and 7 ½” deep. Alley lights and forward clear lights round out the options for the XP 9500.
PAGE 3
Installation & Mounting Select the desired mounting location for the lightbar. This product is attached with 3/8" carriage bolts whose centerlines are 2" below the top of the lightbar (Figure 1). Locate the bolts along the back of the lightbar. The number of mounting bolts varies with the length of the lightbar. Place a mounting bolt near each end of the frame. Space additional bolts evenly across the remaining length. Locate 7/16" diameter clearance holes on the vehicle to work with the bolt locations.
PAGE 4
Wiring Instructions ! WARNING! Larger wires and tight connections will provide longer service life for components. For high current wires it is highly recommended that terminal blocks or soldered connections be used with shrink tubing to protect the connections. Do not use insulation displacement connectors (e.g. 3M® Scotchlock type connectors). Route wiring using grommets and sealant when passing through compartment walls. Minimize the number of splices to reduce voltage drop.
PAGE 5
LED MODULES The LED modules are available as “flashing” and “stationary” versions. The stationary versions can be flashed by connecting the module(s) to any flasher that does not require ground through the load (example: Code 3® 925 or 700 series relay flasher). The flashing modules will have "Cycleflash" as the standard pattern. Flash patterns can be changed by shorting the 2-pin header, J1 as shown in Figure 3, momentarily then releasing.
PAGE 6
Maintenance Make sure power is disconnected to the lightbar before servicing. Refer to Figure 4. To remove the top lens, remove the 4 screws around the perimeter. Place a blade screwdriver into the notches at the front of the top lens and twist. This should lift the lens up enough to remove the top lens by hand. If an LED assembly is not working, refer to the troubleshooting section.
PAGE 7
Troubleshooting All XP9500 lightbars are thoroughly tested prior to shipment. However, should you encounter a problem during installation or during the life of the product, follow the guide below for information on repair and troubleshooting. Additional information may be obtained from the factory technical help line at 314-996-2800. LED MODULE TROUBLESHOOTING GUIDE Note: LED modules must be replaced as a module. There are no user serviceable parts.
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2 3 4 5 6 Ref.
PAGE 9
XP 9500 OVERALL DIMENSIONS DESCRIPTION XP9512 XP9525 XP9538 XP9550 XP9563 XP9575 XP9588 PODS LENGTH 1 2 3 4 5 6 7 12.500 25.062 37.625 50.188 62.750 75.313 87.875 9 DEPTH 7.375 7.375 7.375 7.375 7.375 7.375 7.375 HEIGHT 3.000 3.000 3.000 3.000 3.000 3.000 3.
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NOTES: 10
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NOTES: 11
PAGE 12
WARRANTY This product was tested and found to be operational at the time of manufacture. Provided this product is installed and operated in accordance with the manufacturer's recommendations, Code 3®, Inc. guarantees all parts and components, except the halogen lamps, for a period of 1 year, LED lighthead modules to a period of 5 years (unless otherwise expressed) from the date of purchase or delivery, whichever is later.