Parts List
Table Of Contents
- 1GENERAL
- 2SYSTEM OVERVIEW
- 2.1Transmitter Operation
- 2.2Frequency Selection
- 2.2.1Synthesizer Transmitter
- 2.3Transmitter Assembly and Adjustment
- 2.3.1Complete Transmitter Alignment
- 2.3.2Frequency Change
- 2.3.3Output Power Adjustment
- 2.3.4Deviation Setting
- 2.3.5Setting RF Alarm Thresholds
- 2.4Recommended Test Equipment List
- 2.5Repair Note
- 2.6Printed Circuitboard Numbering Convention
- 3ILLUSTRATIONS
- 4PARTS LIST
- 5REVISION HISTORY
- TRANSMITTER MAIN BOARD
- 1GENERAL
- 2THEORY OF OPERATION
- 2.1 Transmitter Main Board
- 2.1.1General
- 2.1.2Transmitter Push-To-Talk
- 2.1.2.1Microphone PTT
- 2.1.2.2PTT With Time-Out-Timer
- 2.1.2.3PTT No Time-Out-Timer
- 2.1.2.4Optional Relay
- 2.1.2.5PTT Output
- 2.1.2.6PTT Voltage Switching
- 2.1.2.7Transmitter Standby Modes
- 2.1.3Audio Circuits
- 2.1.3.1Microphone Audio
- 2.1.3.2Received Audio
- 2.1.4Channel Selection
- 2.1.4.1Synthesized Transmitter
- 2.1.4.2Crystal Controlled Transmitter
- 2.1.5Amplifier Circuits
- 2.1.6Time-Out-Timer Circuitry
- 2.2MT-3 Front Panel Board
- 2.3MT-3 Audio Processor (Version 1.6)
- 2.3.1General
- 2.3.2Power Requirements
- 2.3.3Audio Processor Turn-on Time
- 2.3.4Audio Processor Signals
- 2.3.4.1Audio Processor Outputs
- 2.3.4.2Audio Processor Modulation Output
- 2.3.4.3Audio Processor Low Frequency / Direct Mod. Output
- 2.3.4.4Audio Processor Inputs
- 2.3.4.5Audio Processor Microphone Input
- 2.3.4.6Audio Processor Balanced Input
- 2.3.4.7Audio Processor Auxiliary Input
- 2.3.4.8Audio Processor Subtone Inputs
- 2.3.4.9Audio Processor Direct Modulation Input
- 2.4MT-3 Audio Processor (Version 1.8)
- 2.4.1General
- 2.4.2Power Requirements
- 2.4.3Audio Processor Turn-on Time
- 2.4.4Audio Processor Signals
- 2.4.4.1Audio Processor Outputs
- 2.4.4.2Audio Processor Modulation Output
- 2.4.4.3Audio Processor Low Frequency / Direct Mod. Output
- 2.4.4.4Audio Processor Inputs
- 2.4.4.5Audio Processor Microphone Input
- 2.4.4.6Audio Processor Balanced Input
- 2.4.4.7Audio Processor Auxiliary Input
- 2.4.4.8Audio Processor Subtone Inputs
- 2.4.4.9Audio Processor Direct Modulation Input
- 2.5Low Frequency Modulation
- 3TRANSMITTER ALIGNMENT
- 3.1General
- 3.2Repair Note
- 3.3Printed Circuitboard Numbering Convention
- 3.4Recommended Test Equipment List
- 3.5Standard Factory Settings and Jumper Configuration
- 3.5.1MT-3 Transmitter Board Factory Configuration
- 3.5.2MT-3 Audio Processor Factory Configuration (Version 1.6)
- 3.6MT-3 Transmitter Board Alignment
- 3.6.1General
- 3.6.2MT-3 Transmitter Board Test Points
- 3.7Module Installation and Removal
- 3.8MT-3 Audio Processor Alignment (Version 1.6)
- 3.8.1General
- 3.8.2MT-3 Audio Processor Standard Deviation Adjustment
- 3.9Standard Factory Settings and Jumper Configuration
- 3.9.1MT-3 Audio Processor Factory Configuration (Version 1.8)
- 3.10MT-3 Audio Processor Alignment (Version 1.8)
- 3.10.1General
- 3.10.2MT-3 Audio Processor Standard Deviation Adjustment
- 3.11Low Frequency Modulation Configuration
- 3.11.1MT-3 Transmitters
- 3.11.2MT-3 Transmitter Audio Processors
- 3.11.3Synthesizer and Crystal Controlled Oscillator
- 3.11.4Tuning the Transmitter
- 4TRANSMITTER INTERCONNECT PIN DEFINITIONS
- 5ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 5.1Transmitter Block Diagram
- 5.2Transmitter Main Board Electrical Assembly
- 5.2.1Transmitter Main Board Top Side Component Layout
- 5.2.2Transmitter Main Board Bottom Side Component Layout
- 5.2.3Transmitter Main Board Schematic Diagram
- 5.3Front Panel Board
- 5.3.1Front Panel Board Component Layout
- 5.3.2Front Panel Board Schematic
- 5.4Audio Processor Electrical Assembly (Version 1.6)
- 5.4.1Audio Processor Component Layout
- 5.4.2Audio Processor Schematic Diagram
- 5.5Audio Processor Electrical Assembly (Version 1.8)
- 5.5.1Audio Processor Component Layout
- 5.5.2Audio Processor Schematic Diagram
- 6PARTS LISTS
- 6.1Transmitter Main Board Parts List
- 6.1.1Transmitter Main Board Electrical Parts List
- 6.1.2Transmitter Main Board Mechanical Parts List
- 6.1.3MT-3 Front Panel Board Electrical Parts List
- 6.2MT-3 Audio Processor Parts List (Version 1.6)
- 6.2.1MT-3 Audio Processor Electrical Parts List (Version 1.6)
- 6.3MT-3 Audio Processor Parts List (Version 1.8)
- 6.3.1MT-3 Audio Processor Electrical Parts List (Version 1.8)
- 7REVISION HISTORY
- AUDIO PROCESSOR
- 1 FM AUDIO PROCESSOR
- 2 SIGNALS
- 3 THEORY OF OPERATION
- 4 ALIGNMENT
- 5 TROUBLESHOOTING - TEST EQUIPMENT NEEDED
- 6 TEMPERATURE COMPENSATION
- 7 ILLUSTRATIONS, TABLES AND SCHEMATIC DIAGRAMS
- 8 FM AUDIO PROCESSOR PARTS LIST
- 9 AM AUDIO PROCESSOR
- 9.1 Introduction
- 9.2 Performance Specifications
- 9.3 Audio Specifications
- 9.4 Audio Circuits
- 9.5 Power Requirements
- 9.6 Transmitter Standby Modes
- 9.7 Audio Circuitry
- 9.8 AM Audio Processor Factory Configuration
- 9.9 AM Audio Processor Alignment
- 9.10 AM Audio Processor Electrical Parts List
- 9.11 AM Audio Processor Component Layout
- 9.12 AM Audio Processor Schematic Diagram
- 10 REVISION HISTORY
- VHF AMPLIFIER
- 1GENERAL
- 2THEORY OF OPERATION
- 3VT-3/150 AMPLIFIER ALIGNMENT
- 3.1General
- 3.2Repair Note
- 3.3Recommended Test Equipment List
- 3.4Printed Circuitboard Numbering Convention
- 3.5Standard Factory Settings and Jumper Configuration
- 3.6VT-3/150 Amplifier Alignment
- 3.6.1General
- 3.6.2VT-3/150 Amplifier Adjustment
- 3.6.2.1General Set-Up
- 3.6.2.2Output Power Alarm (Forward Power)
- 3.6.2.3Output Power
- 3.6.2.4Antenna VSWR Alarm (Reverse Power)
- 3.6.2.5Antenna VSWR Overload
- 3.6.2.6Procedure Verification
- 4ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 5PARTS LISTS
- 6REVISION HISTORY
- ENHANCED AM/FM SYNTHESIZER
- 1. GENERAL
- 2. THEORY OF OPERATION
- 2.1 Internal Power and Control (Digital Board)
- 2.2 Synthesizer Analog Circuitry (Analog Board)
- 2.2.1 Common Analog Board Circuitry
- 2.2.2 29 - 71.4 MHz Analog Board Circuitry
- 2.2.3 118 - 159.4 MHz Multichannel AM Analog Board Circuitry
- 2.2.4 128 - 174 MHz Analog Board Circuitry
- 2.2.5 406 - 470 MHz Analog Board Circuitry
- 2.3 Synthesizer Digital Circuitry (Digital Board)
- 2.4 Frequency Control
- 2.4.1 BCD Switch Frequency Control
- 2.4.2 Frequency Select Handle Frequency Control
- 2.5 Synthesizer Base and Frequency Increment Table
- 2.6 5.0/6.25 kHz Channelization.
- 2.7 8.333 kHz Channelization.
- 2.8 12.5 kHz Channelization.
- 3. SYNTHESIZER ALIGNMENT
- 3.1 General
- 3.2 Repair Note
- 3.3 Recommended Test Equipment
- 3.4 OS(R/T)-3(A/H) Synthesizer Factory Configuration
- 3.5 OS(R/T)-3(A/H) Synthesizer Alignment
- 3.5.1 General
- 3.5.2 Synthesizer Test Points
- 3.5.3 Synthesizer Removal and Installation
- 3.5.4 Circuit Board Removal
- 3.5.5 Frequency Adjustment and Channel Selection
- 3.5.5.1 VHF OS(R/T)-3H 29 - 71.4 MHz VCO Alignment
- 3.5.5.2 VHF OS(R/T)-3A 118 - 159.4 MHz Alignment
- 3.5.5.3 VHF OS(R/T)-3H 128 - 174 MHz VCO Alignment
- 3.5.5.4 UHF OS(R/T)-3H 406 - 470 MHz VCO Alignment
- 3.5.5.5 Reference Frequency Alignment
- 3.5.6 Jumper Configuration
- 4. ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 4.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Diagrams
- 4.1.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Component Layout (Bottom)
- 4.1.2 OS(R/T)-3H 29 - 71.4 MHz Analog Board Component Layout (Top)
- 4.1.3 OS(R/T)-3H 29 - 71.4 MHz Analog Board Schematic Diagram
- 4.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Diagrams
- 4.2.1 OS(R/T)-3A 118 - 159.4 MHz Analog Board Component Layout (Bottom)
- 4.2.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Component Layout (Top)
- 4.2.3 OS(R/T)-3A 118 - 159.4 MHz Analog Board Schematic Diagram
- 4.3 OS(R/T)-3H 128 - 174 MHz Analog Board Diagrams
- 4.3.1 OS(R/T)-3H 128 - 174 MHz Analog Board Component Layout (Bottom)
- 4.3.2 OS(R/T)-3H 128 - 174 MHz Analog Board Component Layout (Top)
- 4.3.3 OS(R/T)-3H 128 - 174 MHz Analog Board Schematic Diagram
- 4.4 OS(R/T)-3H 406 - 470 MHz Analog Board Diagrams
- 4.4.1 OS(R/T)-3H 406 - 470 MHz Analog Board Component Layout (Bottom)
- 4.4.2 OS(R/T)-3H 406 - 470 MHz Analog Board Component Layout (Top)
- 4.4.3 OS(R/T)-3H 406 - 470 MHz Analog Board Schematic Diagram
- 4.5 OS(R/T)-3(A/H) Digital Board Diagrams
- 4.5.1 OS(R/T)-3(A/H) Digital Board Component Layout (Bottom)
- 4.5.2 OS(R/T)-3(A/H) Digital Board Component Layout (Top)
- 4.5.3 OS(R/T)-3(A/H) Digital Board Schematic Diagram
- 5. PARTS LISTS
- 5.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Electrical Parts List
- 5.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Electrical Parts List
- 5.3 OS(R/T)-3H 128 - 174 MHz Analog Board Electrical Parts List
- 5.4 OS(R/T)-3H 406 - 470 MHz Analog Board Electrical Parts List
- 5.5 OS(R/T)-3(A/H) Digital Board Electrical Parts List
- 5.6 OS(R/T)-3(A/H) Synthesizer Mechanical Parts List
- 6. REVISION HISTORY
- VHF CHANNEL DESIGNATION TABLES
Transmitter Main Board Instruction Manual
3-7
4 Turn the
transmitter
on.
5
Adjust
the
balance
compression
level
(R38) for compression at
±60%
maximum
deviation.
6 Set the audio frequency to 2.4 kHz, then adjust the
deviation
control (R29) for
maximum
deviation.
7 Reset the
modulating
frequency to 1 kHz and re-adjust R38 for
±60%
maximum
deviation.
8
Repeat
steps 6 and 7 until both
conditions
are met.
9 Vary the audio signal from 1 kHz to 3 kHz and measure the
positive
deviation
and
then the
negative
deviation.
Adjust
the symmetry control (R14)
until
the
±
deviation
is
symmetrical.
The
variation
between
±
deviation
levels
should not
exceed
300 Hz
over
the 1 kHz to 3 kHz range.
10
Repeat
steps 6 and 7 and re-adjust if necessary.
11
Adjust
the
balanced
input
level
control (R31)
until
the
deviation
produced by a 1 kHz
tone at -8 dBm falls
below
±60%
maximum
deviation,
then adjust R31 so that the
deviation
increases
until
compression is
observed.
The
deviation
should be
±1.5
kHz
or
±3
kHz for
narrowband
and
wideband
channels
respectively.
12 A 1 kHz tone at -8 dBm input
level
should produce
±60%
maximum
deviation.
If
not,
go back to step 4 and make sure the pot is set for
maximum
gain and
repeat
the
procedure. If so,
increasing
the input
level
by
+20
dBm should not
increase
the
deviation.
This confirms that the AGC
action
of
preamplifier
U2 is working.
13 A 2.4 kHz tone at the desired audio input
level
should produce the
maximum
deviation.
Increasing the input
level
by
+20
dBm should not
increase
the
deviation.
This confirms that the
limiting
action
of U4a and U5a is working.
14 Set the audio frequency back to 1 kHz at -8 dBm output. Confirm and record audio
distortion
with
the
appropriate
filter
on the
communications
test set.
15 Confirm the audio frequency response by
referencing
all output
deviation
measurements
to a 1 kHz input tone at
±20%
maximum
deviation
(±500
Hz for
narrowband
or
±1
kHz for
wideband).
16
Remove
the signal to the
balanced
input (pins
B18,
Z18).