Parts List
Table Of Contents
- 1GENERAL
- 2SYSTEM OVERVIEW
- 2.1Transmitter Operation
- 2.2Frequency Selection
- 2.2.1Synthesizer Transmitter
- 2.3Transmitter Assembly and Adjustment
- 2.3.1Complete Transmitter Alignment
- 2.3.2Frequency Change
- 2.3.3Output Power Adjustment
- 2.3.4Deviation Setting
- 2.3.5Setting RF Alarm Thresholds
- 2.4Recommended Test Equipment List
- 2.5Repair Note
- 2.6Printed Circuitboard Numbering Convention
- 3ILLUSTRATIONS
- 4PARTS LIST
- 5REVISION HISTORY
- TRANSMITTER MAIN BOARD
- 1GENERAL
- 2THEORY OF OPERATION
- 2.1 Transmitter Main Board
- 2.1.1General
- 2.1.2Transmitter Push-To-Talk
- 2.1.2.1Microphone PTT
- 2.1.2.2PTT With Time-Out-Timer
- 2.1.2.3PTT No Time-Out-Timer
- 2.1.2.4Optional Relay
- 2.1.2.5PTT Output
- 2.1.2.6PTT Voltage Switching
- 2.1.2.7Transmitter Standby Modes
- 2.1.3Audio Circuits
- 2.1.3.1Microphone Audio
- 2.1.3.2Received Audio
- 2.1.4Channel Selection
- 2.1.4.1Synthesized Transmitter
- 2.1.4.2Crystal Controlled Transmitter
- 2.1.5Amplifier Circuits
- 2.1.6Time-Out-Timer Circuitry
- 2.2MT-3 Front Panel Board
- 2.3MT-3 Audio Processor (Version 1.6)
- 2.3.1General
- 2.3.2Power Requirements
- 2.3.3Audio Processor Turn-on Time
- 2.3.4Audio Processor Signals
- 2.3.4.1Audio Processor Outputs
- 2.3.4.2Audio Processor Modulation Output
- 2.3.4.3Audio Processor Low Frequency / Direct Mod. Output
- 2.3.4.4Audio Processor Inputs
- 2.3.4.5Audio Processor Microphone Input
- 2.3.4.6Audio Processor Balanced Input
- 2.3.4.7Audio Processor Auxiliary Input
- 2.3.4.8Audio Processor Subtone Inputs
- 2.3.4.9Audio Processor Direct Modulation Input
- 2.4MT-3 Audio Processor (Version 1.8)
- 2.4.1General
- 2.4.2Power Requirements
- 2.4.3Audio Processor Turn-on Time
- 2.4.4Audio Processor Signals
- 2.4.4.1Audio Processor Outputs
- 2.4.4.2Audio Processor Modulation Output
- 2.4.4.3Audio Processor Low Frequency / Direct Mod. Output
- 2.4.4.4Audio Processor Inputs
- 2.4.4.5Audio Processor Microphone Input
- 2.4.4.6Audio Processor Balanced Input
- 2.4.4.7Audio Processor Auxiliary Input
- 2.4.4.8Audio Processor Subtone Inputs
- 2.4.4.9Audio Processor Direct Modulation Input
- 2.5Low Frequency Modulation
- 3TRANSMITTER ALIGNMENT
- 3.1General
- 3.2Repair Note
- 3.3Printed Circuitboard Numbering Convention
- 3.4Recommended Test Equipment List
- 3.5Standard Factory Settings and Jumper Configuration
- 3.5.1MT-3 Transmitter Board Factory Configuration
- 3.5.2MT-3 Audio Processor Factory Configuration (Version 1.6)
- 3.6MT-3 Transmitter Board Alignment
- 3.6.1General
- 3.6.2MT-3 Transmitter Board Test Points
- 3.7Module Installation and Removal
- 3.8MT-3 Audio Processor Alignment (Version 1.6)
- 3.8.1General
- 3.8.2MT-3 Audio Processor Standard Deviation Adjustment
- 3.9Standard Factory Settings and Jumper Configuration
- 3.9.1MT-3 Audio Processor Factory Configuration (Version 1.8)
- 3.10MT-3 Audio Processor Alignment (Version 1.8)
- 3.10.1General
- 3.10.2MT-3 Audio Processor Standard Deviation Adjustment
- 3.11Low Frequency Modulation Configuration
- 3.11.1MT-3 Transmitters
- 3.11.2MT-3 Transmitter Audio Processors
- 3.11.3Synthesizer and Crystal Controlled Oscillator
- 3.11.4Tuning the Transmitter
- 4TRANSMITTER INTERCONNECT PIN DEFINITIONS
- 5ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 5.1Transmitter Block Diagram
- 5.2Transmitter Main Board Electrical Assembly
- 5.2.1Transmitter Main Board Top Side Component Layout
- 5.2.2Transmitter Main Board Bottom Side Component Layout
- 5.2.3Transmitter Main Board Schematic Diagram
- 5.3Front Panel Board
- 5.3.1Front Panel Board Component Layout
- 5.3.2Front Panel Board Schematic
- 5.4Audio Processor Electrical Assembly (Version 1.6)
- 5.4.1Audio Processor Component Layout
- 5.4.2Audio Processor Schematic Diagram
- 5.5Audio Processor Electrical Assembly (Version 1.8)
- 5.5.1Audio Processor Component Layout
- 5.5.2Audio Processor Schematic Diagram
- 6PARTS LISTS
- 6.1Transmitter Main Board Parts List
- 6.1.1Transmitter Main Board Electrical Parts List
- 6.1.2Transmitter Main Board Mechanical Parts List
- 6.1.3MT-3 Front Panel Board Electrical Parts List
- 6.2MT-3 Audio Processor Parts List (Version 1.6)
- 6.2.1MT-3 Audio Processor Electrical Parts List (Version 1.6)
- 6.3MT-3 Audio Processor Parts List (Version 1.8)
- 6.3.1MT-3 Audio Processor Electrical Parts List (Version 1.8)
- 7REVISION HISTORY
- AUDIO PROCESSOR
- 1 FM AUDIO PROCESSOR
- 2 SIGNALS
- 3 THEORY OF OPERATION
- 4 ALIGNMENT
- 5 TROUBLESHOOTING - TEST EQUIPMENT NEEDED
- 6 TEMPERATURE COMPENSATION
- 7 ILLUSTRATIONS, TABLES AND SCHEMATIC DIAGRAMS
- 8 FM AUDIO PROCESSOR PARTS LIST
- 9 AM AUDIO PROCESSOR
- 9.1 Introduction
- 9.2 Performance Specifications
- 9.3 Audio Specifications
- 9.4 Audio Circuits
- 9.5 Power Requirements
- 9.6 Transmitter Standby Modes
- 9.7 Audio Circuitry
- 9.8 AM Audio Processor Factory Configuration
- 9.9 AM Audio Processor Alignment
- 9.10 AM Audio Processor Electrical Parts List
- 9.11 AM Audio Processor Component Layout
- 9.12 AM Audio Processor Schematic Diagram
- 10 REVISION HISTORY
- VHF AMPLIFIER
- 1GENERAL
- 2THEORY OF OPERATION
- 3VT-3/150 AMPLIFIER ALIGNMENT
- 3.1General
- 3.2Repair Note
- 3.3Recommended Test Equipment List
- 3.4Printed Circuitboard Numbering Convention
- 3.5Standard Factory Settings and Jumper Configuration
- 3.6VT-3/150 Amplifier Alignment
- 3.6.1General
- 3.6.2VT-3/150 Amplifier Adjustment
- 3.6.2.1General Set-Up
- 3.6.2.2Output Power Alarm (Forward Power)
- 3.6.2.3Output Power
- 3.6.2.4Antenna VSWR Alarm (Reverse Power)
- 3.6.2.5Antenna VSWR Overload
- 3.6.2.6Procedure Verification
- 4ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 5PARTS LISTS
- 6REVISION HISTORY
- ENHANCED AM/FM SYNTHESIZER
- 1. GENERAL
- 2. THEORY OF OPERATION
- 2.1 Internal Power and Control (Digital Board)
- 2.2 Synthesizer Analog Circuitry (Analog Board)
- 2.2.1 Common Analog Board Circuitry
- 2.2.2 29 - 71.4 MHz Analog Board Circuitry
- 2.2.3 118 - 159.4 MHz Multichannel AM Analog Board Circuitry
- 2.2.4 128 - 174 MHz Analog Board Circuitry
- 2.2.5 406 - 470 MHz Analog Board Circuitry
- 2.3 Synthesizer Digital Circuitry (Digital Board)
- 2.4 Frequency Control
- 2.4.1 BCD Switch Frequency Control
- 2.4.2 Frequency Select Handle Frequency Control
- 2.5 Synthesizer Base and Frequency Increment Table
- 2.6 5.0/6.25 kHz Channelization.
- 2.7 8.333 kHz Channelization.
- 2.8 12.5 kHz Channelization.
- 3. SYNTHESIZER ALIGNMENT
- 3.1 General
- 3.2 Repair Note
- 3.3 Recommended Test Equipment
- 3.4 OS(R/T)-3(A/H) Synthesizer Factory Configuration
- 3.5 OS(R/T)-3(A/H) Synthesizer Alignment
- 3.5.1 General
- 3.5.2 Synthesizer Test Points
- 3.5.3 Synthesizer Removal and Installation
- 3.5.4 Circuit Board Removal
- 3.5.5 Frequency Adjustment and Channel Selection
- 3.5.5.1 VHF OS(R/T)-3H 29 - 71.4 MHz VCO Alignment
- 3.5.5.2 VHF OS(R/T)-3A 118 - 159.4 MHz Alignment
- 3.5.5.3 VHF OS(R/T)-3H 128 - 174 MHz VCO Alignment
- 3.5.5.4 UHF OS(R/T)-3H 406 - 470 MHz VCO Alignment
- 3.5.5.5 Reference Frequency Alignment
- 3.5.6 Jumper Configuration
- 4. ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 4.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Diagrams
- 4.1.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Component Layout (Bottom)
- 4.1.2 OS(R/T)-3H 29 - 71.4 MHz Analog Board Component Layout (Top)
- 4.1.3 OS(R/T)-3H 29 - 71.4 MHz Analog Board Schematic Diagram
- 4.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Diagrams
- 4.2.1 OS(R/T)-3A 118 - 159.4 MHz Analog Board Component Layout (Bottom)
- 4.2.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Component Layout (Top)
- 4.2.3 OS(R/T)-3A 118 - 159.4 MHz Analog Board Schematic Diagram
- 4.3 OS(R/T)-3H 128 - 174 MHz Analog Board Diagrams
- 4.3.1 OS(R/T)-3H 128 - 174 MHz Analog Board Component Layout (Bottom)
- 4.3.2 OS(R/T)-3H 128 - 174 MHz Analog Board Component Layout (Top)
- 4.3.3 OS(R/T)-3H 128 - 174 MHz Analog Board Schematic Diagram
- 4.4 OS(R/T)-3H 406 - 470 MHz Analog Board Diagrams
- 4.4.1 OS(R/T)-3H 406 - 470 MHz Analog Board Component Layout (Bottom)
- 4.4.2 OS(R/T)-3H 406 - 470 MHz Analog Board Component Layout (Top)
- 4.4.3 OS(R/T)-3H 406 - 470 MHz Analog Board Schematic Diagram
- 4.5 OS(R/T)-3(A/H) Digital Board Diagrams
- 4.5.1 OS(R/T)-3(A/H) Digital Board Component Layout (Bottom)
- 4.5.2 OS(R/T)-3(A/H) Digital Board Component Layout (Top)
- 4.5.3 OS(R/T)-3(A/H) Digital Board Schematic Diagram
- 5. PARTS LISTS
- 5.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Electrical Parts List
- 5.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Electrical Parts List
- 5.3 OS(R/T)-3H 128 - 174 MHz Analog Board Electrical Parts List
- 5.4 OS(R/T)-3H 406 - 470 MHz Analog Board Electrical Parts List
- 5.5 OS(R/T)-3(A/H) Digital Board Electrical Parts List
- 5.6 OS(R/T)-3(A/H) Synthesizer Mechanical Parts List
- 6. REVISION HISTORY
- VHF CHANNEL DESIGNATION TABLES
3-4
Enhanced
AM/FM Synthesizer Instruction Manual OS(R/T)-3(A/H) 29 - 470 MHz
The measured RF output signal should be
within
±1.0
ppm of the
specified
oscillator
frequency at
an output
level
of
+5
dBm. Note that unlocked synthesizer
operation
will
be
indicated
by an
unstable or spurious RF output signal. The "Unlocked" red LED
will
also be
illuminated
when the
PLL is unlocked. Check that the requested
channel
number is
within
the frequency range of the
particular
synthesizer model. An unlocked
condition
may be
rectified
by
adjusting
the VCO tuning
elements
as described in the
following
procedures (no
adjustment
required for the
Multich
annel
AM Synthesizers). Note that there are
variations
in
alignment
procedures
between
the three
synthesizer
family
members as described in the
following
sections.
3.5.5.1 VHF OS(R/T)-3H 29 -
71.4 MHz VCO Alignment
Refer to the "OS(R/T)-3H 29 - 71.4 MHz
Analog
Board
Component
Layout" diagrams and the
"OS(R/T)-3H 29 - 71.4 MHz
Analog
Board
Schematic
Diagram" on pages 4-1, 4-2 and 4-3 of this
manual.
Using a high
impedance
(10 MΩ) DC
Voltmeter,
measure the PLL control
voltage
at TP4
located
on the synthesizer module analog board (top). Access to TP4 is
available
through the synthesizer
top
cover
. Using a
small
standard blade
screwdriver,
carefully
adjust the VCO fine frequency
"TUNE"
trimmer
capacitor
C24
until
a test point (TP4)
voltage
of
approximately
+2.3 Vdc is
obtained
. PLL loop control
voltages
below
approximately
+0.5 Vdc and
above
approximately
+4.5 Vdc
will
indicate
an "out of lock" synthesizer
condition.
If a test point (TP4) reading of
approximately
+2.3 Vdc is
unattainable
through
adjustment
of
C24,
then the coarse frequency
jumpers,
JU2-JU4
require
modification
in order to pull the VCO tune
range
within
the
adjustment
range of fine tuning
capacitor
C24. The top synthesizer
cover
must be
removed
in order to gain access to the coarse frequency jumpers. The coarse frequency jumpers
(JU2-JU4)
may be considered to be a
selectable
binary
weighted
capacitor
element
with
JU2 being
the most
significant
"bit" and JU4 being the least
significant
"bit". The tuning resolution size is
≈12 pF (JU4). If the tuning
voltage
remains higher than +2.3 Vdc,
decrease
the tuning jumper
setting
by 1 "bit" position and re-adjust C24 in an
attempt
to
achieve
+2.3 Vdc at TP4. For
example,
if coarse frequency jumpers JU2-JU4 are all
installed
and
represented
by 111 then a
decrease
by 1 "bit" position (12 pF) is
represented
by a binary jumper
selection
of 110; jumper
JU4 is not
installed
and jumpers JU2, JU3 are
installed
.
Continue
to
decrease
the jumper position
one "bit" at a
time
until
the synthesizer regains lock
with
TP4 adjusted (C24) for +2.3 Vdc. If the
tuning
voltage
remains
lower
than +2.3 Vdc,
increase
the jumper
setting
by 1 "bit" position and re-
adjust C24 in an
attempt
to
achieve
+2.3 Vdc at TP4.
Repeat
this procedure
until
+2.3 Vdc is
achieved
at TP4.
It is
important
to check the loop control
voltage
at TP4 when
multiple
synthesizer channels
have
been
programmed
.
All
channel
selections
should result in a TP4
voltage
within
a
+1.0
to +4.0 Vdc
range.
Adjust
the
fine-tuning
capacitor
C24 to
center
multiple
channel
voltages
symmetrically
about
+2.3 Vdc. Channel
selections
beyond the tuning range
capability
of the synthesizer
will
result in