Parts List
Table Of Contents
- 1GENERAL
- 2SYSTEM OVERVIEW
- 2.1Transmitter Operation
- 2.2Frequency Selection
- 2.2.1Synthesizer Transmitter
- 2.3Transmitter Assembly and Adjustment
- 2.3.1Complete Transmitter Alignment
- 2.3.2Frequency Change
- 2.3.3Output Power Adjustment
- 2.3.4Deviation Setting
- 2.3.5Setting RF Alarm Thresholds
- 2.4Recommended Test Equipment List
- 2.5Repair Note
- 2.6Printed Circuitboard Numbering Convention
- 3ILLUSTRATIONS
- 4PARTS LIST
- 5REVISION HISTORY
- TRANSMITTER MAIN BOARD
- 1GENERAL
- 2THEORY OF OPERATION
- 2.1 Transmitter Main Board
- 2.1.1General
- 2.1.2Transmitter Push-To-Talk
- 2.1.2.1Microphone PTT
- 2.1.2.2PTT With Time-Out-Timer
- 2.1.2.3PTT No Time-Out-Timer
- 2.1.2.4Optional Relay
- 2.1.2.5PTT Output
- 2.1.2.6PTT Voltage Switching
- 2.1.2.7Transmitter Standby Modes
- 2.1.3Audio Circuits
- 2.1.3.1Microphone Audio
- 2.1.3.2Received Audio
- 2.1.4Channel Selection
- 2.1.4.1Synthesized Transmitter
- 2.1.4.2Crystal Controlled Transmitter
- 2.1.5Amplifier Circuits
- 2.1.6Time-Out-Timer Circuitry
- 2.2MT-3 Front Panel Board
- 2.3MT-3 Audio Processor (Version 1.6)
- 2.3.1General
- 2.3.2Power Requirements
- 2.3.3Audio Processor Turn-on Time
- 2.3.4Audio Processor Signals
- 2.3.4.1Audio Processor Outputs
- 2.3.4.2Audio Processor Modulation Output
- 2.3.4.3Audio Processor Low Frequency / Direct Mod. Output
- 2.3.4.4Audio Processor Inputs
- 2.3.4.5Audio Processor Microphone Input
- 2.3.4.6Audio Processor Balanced Input
- 2.3.4.7Audio Processor Auxiliary Input
- 2.3.4.8Audio Processor Subtone Inputs
- 2.3.4.9Audio Processor Direct Modulation Input
- 2.4MT-3 Audio Processor (Version 1.8)
- 2.4.1General
- 2.4.2Power Requirements
- 2.4.3Audio Processor Turn-on Time
- 2.4.4Audio Processor Signals
- 2.4.4.1Audio Processor Outputs
- 2.4.4.2Audio Processor Modulation Output
- 2.4.4.3Audio Processor Low Frequency / Direct Mod. Output
- 2.4.4.4Audio Processor Inputs
- 2.4.4.5Audio Processor Microphone Input
- 2.4.4.6Audio Processor Balanced Input
- 2.4.4.7Audio Processor Auxiliary Input
- 2.4.4.8Audio Processor Subtone Inputs
- 2.4.4.9Audio Processor Direct Modulation Input
- 2.5Low Frequency Modulation
- 3TRANSMITTER ALIGNMENT
- 3.1General
- 3.2Repair Note
- 3.3Printed Circuitboard Numbering Convention
- 3.4Recommended Test Equipment List
- 3.5Standard Factory Settings and Jumper Configuration
- 3.5.1MT-3 Transmitter Board Factory Configuration
- 3.5.2MT-3 Audio Processor Factory Configuration (Version 1.6)
- 3.6MT-3 Transmitter Board Alignment
- 3.6.1General
- 3.6.2MT-3 Transmitter Board Test Points
- 3.7Module Installation and Removal
- 3.8MT-3 Audio Processor Alignment (Version 1.6)
- 3.8.1General
- 3.8.2MT-3 Audio Processor Standard Deviation Adjustment
- 3.9Standard Factory Settings and Jumper Configuration
- 3.9.1MT-3 Audio Processor Factory Configuration (Version 1.8)
- 3.10MT-3 Audio Processor Alignment (Version 1.8)
- 3.10.1General
- 3.10.2MT-3 Audio Processor Standard Deviation Adjustment
- 3.11Low Frequency Modulation Configuration
- 3.11.1MT-3 Transmitters
- 3.11.2MT-3 Transmitter Audio Processors
- 3.11.3Synthesizer and Crystal Controlled Oscillator
- 3.11.4Tuning the Transmitter
- 4TRANSMITTER INTERCONNECT PIN DEFINITIONS
- 5ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 5.1Transmitter Block Diagram
- 5.2Transmitter Main Board Electrical Assembly
- 5.2.1Transmitter Main Board Top Side Component Layout
- 5.2.2Transmitter Main Board Bottom Side Component Layout
- 5.2.3Transmitter Main Board Schematic Diagram
- 5.3Front Panel Board
- 5.3.1Front Panel Board Component Layout
- 5.3.2Front Panel Board Schematic
- 5.4Audio Processor Electrical Assembly (Version 1.6)
- 5.4.1Audio Processor Component Layout
- 5.4.2Audio Processor Schematic Diagram
- 5.5Audio Processor Electrical Assembly (Version 1.8)
- 5.5.1Audio Processor Component Layout
- 5.5.2Audio Processor Schematic Diagram
- 6PARTS LISTS
- 6.1Transmitter Main Board Parts List
- 6.1.1Transmitter Main Board Electrical Parts List
- 6.1.2Transmitter Main Board Mechanical Parts List
- 6.1.3MT-3 Front Panel Board Electrical Parts List
- 6.2MT-3 Audio Processor Parts List (Version 1.6)
- 6.2.1MT-3 Audio Processor Electrical Parts List (Version 1.6)
- 6.3MT-3 Audio Processor Parts List (Version 1.8)
- 6.3.1MT-3 Audio Processor Electrical Parts List (Version 1.8)
- 7REVISION HISTORY
- AUDIO PROCESSOR
- 1 FM AUDIO PROCESSOR
- 2 SIGNALS
- 3 THEORY OF OPERATION
- 4 ALIGNMENT
- 5 TROUBLESHOOTING - TEST EQUIPMENT NEEDED
- 6 TEMPERATURE COMPENSATION
- 7 ILLUSTRATIONS, TABLES AND SCHEMATIC DIAGRAMS
- 8 FM AUDIO PROCESSOR PARTS LIST
- 9 AM AUDIO PROCESSOR
- 9.1 Introduction
- 9.2 Performance Specifications
- 9.3 Audio Specifications
- 9.4 Audio Circuits
- 9.5 Power Requirements
- 9.6 Transmitter Standby Modes
- 9.7 Audio Circuitry
- 9.8 AM Audio Processor Factory Configuration
- 9.9 AM Audio Processor Alignment
- 9.10 AM Audio Processor Electrical Parts List
- 9.11 AM Audio Processor Component Layout
- 9.12 AM Audio Processor Schematic Diagram
- 10 REVISION HISTORY
- VHF AMPLIFIER
- 1GENERAL
- 2THEORY OF OPERATION
- 3VT-3/150 AMPLIFIER ALIGNMENT
- 3.1General
- 3.2Repair Note
- 3.3Recommended Test Equipment List
- 3.4Printed Circuitboard Numbering Convention
- 3.5Standard Factory Settings and Jumper Configuration
- 3.6VT-3/150 Amplifier Alignment
- 3.6.1General
- 3.6.2VT-3/150 Amplifier Adjustment
- 3.6.2.1General Set-Up
- 3.6.2.2Output Power Alarm (Forward Power)
- 3.6.2.3Output Power
- 3.6.2.4Antenna VSWR Alarm (Reverse Power)
- 3.6.2.5Antenna VSWR Overload
- 3.6.2.6Procedure Verification
- 4ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 5PARTS LISTS
- 6REVISION HISTORY
- ENHANCED AM/FM SYNTHESIZER
- 1. GENERAL
- 2. THEORY OF OPERATION
- 2.1 Internal Power and Control (Digital Board)
- 2.2 Synthesizer Analog Circuitry (Analog Board)
- 2.2.1 Common Analog Board Circuitry
- 2.2.2 29 - 71.4 MHz Analog Board Circuitry
- 2.2.3 118 - 159.4 MHz Multichannel AM Analog Board Circuitry
- 2.2.4 128 - 174 MHz Analog Board Circuitry
- 2.2.5 406 - 470 MHz Analog Board Circuitry
- 2.3 Synthesizer Digital Circuitry (Digital Board)
- 2.4 Frequency Control
- 2.4.1 BCD Switch Frequency Control
- 2.4.2 Frequency Select Handle Frequency Control
- 2.5 Synthesizer Base and Frequency Increment Table
- 2.6 5.0/6.25 kHz Channelization.
- 2.7 8.333 kHz Channelization.
- 2.8 12.5 kHz Channelization.
- 3. SYNTHESIZER ALIGNMENT
- 3.1 General
- 3.2 Repair Note
- 3.3 Recommended Test Equipment
- 3.4 OS(R/T)-3(A/H) Synthesizer Factory Configuration
- 3.5 OS(R/T)-3(A/H) Synthesizer Alignment
- 3.5.1 General
- 3.5.2 Synthesizer Test Points
- 3.5.3 Synthesizer Removal and Installation
- 3.5.4 Circuit Board Removal
- 3.5.5 Frequency Adjustment and Channel Selection
- 3.5.5.1 VHF OS(R/T)-3H 29 - 71.4 MHz VCO Alignment
- 3.5.5.2 VHF OS(R/T)-3A 118 - 159.4 MHz Alignment
- 3.5.5.3 VHF OS(R/T)-3H 128 - 174 MHz VCO Alignment
- 3.5.5.4 UHF OS(R/T)-3H 406 - 470 MHz VCO Alignment
- 3.5.5.5 Reference Frequency Alignment
- 3.5.6 Jumper Configuration
- 4. ILLUSTRATIONS AND SCHEMATIC DIAGRAMS
- 4.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Diagrams
- 4.1.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Component Layout (Bottom)
- 4.1.2 OS(R/T)-3H 29 - 71.4 MHz Analog Board Component Layout (Top)
- 4.1.3 OS(R/T)-3H 29 - 71.4 MHz Analog Board Schematic Diagram
- 4.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Diagrams
- 4.2.1 OS(R/T)-3A 118 - 159.4 MHz Analog Board Component Layout (Bottom)
- 4.2.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Component Layout (Top)
- 4.2.3 OS(R/T)-3A 118 - 159.4 MHz Analog Board Schematic Diagram
- 4.3 OS(R/T)-3H 128 - 174 MHz Analog Board Diagrams
- 4.3.1 OS(R/T)-3H 128 - 174 MHz Analog Board Component Layout (Bottom)
- 4.3.2 OS(R/T)-3H 128 - 174 MHz Analog Board Component Layout (Top)
- 4.3.3 OS(R/T)-3H 128 - 174 MHz Analog Board Schematic Diagram
- 4.4 OS(R/T)-3H 406 - 470 MHz Analog Board Diagrams
- 4.4.1 OS(R/T)-3H 406 - 470 MHz Analog Board Component Layout (Bottom)
- 4.4.2 OS(R/T)-3H 406 - 470 MHz Analog Board Component Layout (Top)
- 4.4.3 OS(R/T)-3H 406 - 470 MHz Analog Board Schematic Diagram
- 4.5 OS(R/T)-3(A/H) Digital Board Diagrams
- 4.5.1 OS(R/T)-3(A/H) Digital Board Component Layout (Bottom)
- 4.5.2 OS(R/T)-3(A/H) Digital Board Component Layout (Top)
- 4.5.3 OS(R/T)-3(A/H) Digital Board Schematic Diagram
- 5. PARTS LISTS
- 5.1 OS(R/T)-3H 29 - 71.4 MHz Analog Board Electrical Parts List
- 5.2 OS(R/T)-3A 118 - 159.4 MHz Analog Board Electrical Parts List
- 5.3 OS(R/T)-3H 128 - 174 MHz Analog Board Electrical Parts List
- 5.4 OS(R/T)-3H 406 - 470 MHz Analog Board Electrical Parts List
- 5.5 OS(R/T)-3(A/H) Digital Board Electrical Parts List
- 5.6 OS(R/T)-3(A/H) Synthesizer Mechanical Parts List
- 6. REVISION HISTORY
- VHF CHANNEL DESIGNATION TABLES
Enhanced
AM/FM Synthesizer Instruction Manual OS(R/T)-3(A/H) 29 - 470 MHz 3-3
3.5.3
Synthesizer Removal and Installation
The synthesizer module is secured to the main board (MT-3
Receiver
IF/Audio
Board or MT-3
Transmitter
Main board) with a single counter sunk Phillips
machine
screw
accessible
from the top
cover
.
Remove
this screw to
remove
the synthesizer module. Using a
plastic
coated
lifting
tool,
such as a
small
screwdriver
with
the tip
covered
in heat shrink
material,
gently
lift
the synthesizer
module from the main
circuit
board by applying pressure in a
rotating
fashion about the four
corners of the synthesizer module. It is
important
to gently
remove
the synthesizer module
"straight out" in order to
prevent
damage
to the connector pins.
Installation
of the synthesizer is
performed in a
reverse
fashion. It is
important
to ensure
complete
connector
pin
alignment
prior to
any
application
of
reinsertion
force. Four corner
locating
pins on the synthesizer housing assist in
connector
pin
alignment
during
installation
and
removal.
Note:
Complete
synthesizer
alignment
can be performed
without
removing
the synthesizer.
The
alignment
procedure starting in section 3.5.5 may now be performed.
3.5.4 Circuit Board Removal
Note:
Circuit
board
removal
is not required for tuning purposes.
Using a
vacuum
de-soldering
station,
de-solder
connections
P1, P2 and P3.
Remove
SMB
connectors J1 and J2 by de-soldering the
center
pins and
removing
four M2.0
machine
screws.
These
connection
points are shown in the "OS(R/T)-3(A/H)
XXX
-
XXX MHz
Analog
Board
Component
Layout (Top)" diagrams.
Remove
seven
M2.0
machine
screws and
carefully
remove
the analog
circuit
board.
Removal
of the analog
circuit
board
will
expose three
inter-board
wire
connections
.
Carefully
remove
three
ferrite
beads and six Teflon washers from the
inter-board
connection
wires.
Attempt
to
maintain
the position of the three
inter-board
wires in order to
simplify
re-assembly. The
digital
board may now be
extracted
by
removing
four M2.0
machine
screws.
Follow
a
reverse
procedure to
re-assemble.
3.5.5
Frequency Adjustment and Channel Selection
Connect a radio
communications
test set through a short section of low loss 50 Ω
coaxial
cable
to
the synthesizer module SMB RF output jack (J2).
Select
the desired
channel
number
via
the BCD
frequency
selection
switches
on the MT-3
Transmitter
Main board or the MT-3
Receiver
IF/Audio
board (or through .the Frequency Programming Module). Turn the power off and back on and
wait
a few
minutes
for the
oscillator
to
completely
stabilize
. It should be noted that the
internal
synthesizer
TCXO,
if
installed,
operates
continuously
(regardless of the TX PTT state) when
installed
in a
transmitter
.