Specifications

3
Parts – Plastic & Seat ...................................................................................... 35
Parts – Rear Brake .......................................................................................... 36
Parts – Rear Wheel ......................................................................................... 37
Parts – Shock .................................................................................................. 38
Parts – Shock - Inside ..................................................................................... 39
Parts – Swingarm Assembly ........................................................................... 40
Service ................................................................................................................ 41
Engine Service ................................................................................................ 41
Base Gasket Selection ................................................................................ 42
Engine Removal .......................................................................................... 44
Complete Engine Disassembly Procedure .................................................. 44
Top End Disassembly Procedure ................................................................ 45
Splitting the Cases ....................................................................................... 46
Engine Assembly ......................................................................................... 46
Clutch .............................................................................................................. 48
Ignition ............................................................................................................. 52
Cooling System ............................................................................................... 54
Radiator fluid removal: ................................................................................. 54
Fuel & Air System............................................................................................ 57
Carburetor.................................................................................................... 57
Reeds .......................................................................................................... 59
Exhaust ........................................................................................................... 59
Wheels & Tires ................................................................................................ 59
Rear wheel pullers ....................................................................................... 60
Brakes ............................................................................................................. 60
Rear Shock ..................................................................................................... 62
Tuning ................................................................................................................. 63
Gearing ........................................................................................................... 66
Suspension ..................................................................................................... 67
Rear shock................................................................................................... 68
Front Forks .................................................................................................. 69
Carburetion ..................................................................................................... 69
Troubleshooting .................................................................................................. 73
Index ................................................................................................................... 75