Copyright © 2008, XYZ Machine Tools, All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior written permission of XYZ Machine Tools.
Overseas - All Enquiries Tel: +44 (0)1823 674 200 Fax: +44 (0)1823 674 201 Spares Shop and Stores Department Tel: +44 (0)1823 674 215 Fax: +44 (0)1823 672 919 Programming and Technical Support Tel: +44 (0)1823 674 200 Fax: +44 (0)1823 674 201 Service Department Tel: +44 (0)1823 674 214 Fax: +44 (0)1823 674 201 Used Machinery Department Tel: +44 (0)1823 674 210 Fax: +44 (0)1823 674 201
Table of Contents 1.0 Introduction 1.1 2.0 Safety 2.1 3.0 May 08 Manual Organization ........................................................................................ 1 Safety Publications .......................................................................................... 3 2.2 Warnings, Cautions and Notes .......................................................................... 3 2.2.1 Warnings, Cautions and Notes Used in this Manual ............................................
4.0 5.0 Issue 01 3.4.11 Operation ......................................................................................................48 3.4.12 Communication ..............................................................................................48 3.4.13 Symbols and Abbreviations .............................................................................49 Shipping and Handling 4.1 Equipment ................................................................................................
6.0 May 08 5.6.4 Installation of Power and Alarm to the Lubrication System ................................70 5.7 Inspection .....................................................................................................73 5.7.1 Before Power Start-up ....................................................................................73 5.7.2 After Power Start-up .......................................................................................73 Basic Operation 6.
7.0 8.0 Adjustment 7.1 Spindle Transmission Belt Tension ...................................................................89 7.2 Adjustment of Table Gib .................................................................................90 7.3 Adjustment of Saddle Gib ...............................................................................90 7.4 Adjustment of Headstock Gib ..........................................................................91 7.
11.0 May 08 10.1.5 Saddle Assembly .......................................................................................... 123 10.1.6 Base Assembly ............................................................................................. 126 10.1.7 Column Assembly ......................................................................................... 128 10.1.8 Magazine Assembly ...................................................................................... 131 10.1.
12.0 13.0 11.2 Rotary Type Tool Changer Parts List .............................................................. 225 11.2.1 Tool Magazine Transmission .......................................................................... 226 11.2.2 Driving Sprocket Assembly ............................................................................ 228 11.2.3 Motor Transmission Assembly ....................................................................... 231 11.2.4 Tool Falling Cylinder Assembly .......
1.0 Introduction The machine is one product of the Vertical Machining Center series which is supplied by XYZ Machine Tools Ltd. The machine consists of a bed base, headstock, main column, saddle, working table, operation panel, hydraulics, lubrication system, chip conveyor, chip collecting equipment, safety guards and CNC controllers, etc. The machine is designed to machine workpieces that do not generate powder chips, corrosion or flammable substances, such as magnesium alloy.
Issue 01 2 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
2.0 Safety The safe operation of the machine depends on its correct use and the precautions taken by the operator. 2.1 • Read and understand this manual. Make sure the operator understands the operation and safety requirements of the machine before operating it. • Always wear the correct personal protective equipment. • Do not wear gloves, rings, watches, long sleeves, neckties, jewellery or any other loose items when around or operating the machine. • Obey the necessary COSHH and risk assessments.
WARNING - When the noise level is high in the working environment, wear earplugs and appropriate personal protective equipment to prevent injury. WARNING - Make sure the machine has fully stopped before opening the one-piece door. If the door is opened during operation the machine stops to protect the operator from debris, cutting coolant and moving parts. Make sure you close the onepiece front door before you start the machine.
xyz-173 Figure 1 Warning and danger signs on the machine July 08 5 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-174 Figure 2 Warning and danger signs on the machine (continued) Issue 01 6 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-175 Figure 3 Warning and danger signs on the machine (continued) July 08 7 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-176 Figure 4 Warning and danger signs on the machine (continued) Issue 01 8 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
CAUTION To ensure the spindle continues to run smoothly and have a long life, please run up the spindle as recommended below. (1) Only run the spindle carrying a tool. Never run the spindle without tool. Please note the dynamical balance requirements of tools for high speed. (O) (X) (2) Procedure for warming up the spindle Situation Spindle Speed Time (Max Speed= 100%rpm) (Minute) Check Items A Daily Running 30% 15 1. Any noise 2. Any abnormal vibration 3.
DANGER Keep hands, clothing and body clear or rotating spindle, Machine starts and moves automatically. Can cause severe injury. 1. Set control in manual mode before working near spindle. 2. Turn off and lock out power at electrical panel before servicing.
DANGER Rotating tool supporter may cause injury when changing tools manually. 1. Set control in manual mode before changing tools. 2. Take care when changing tools.
xyz-182 Figure 10 Warning and danger signs on the machine (continued) Issue 01 12 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
ISO 32 OIL ONLY xyz-183 Figure 11 Warning and danger signs on the machine (continued) July 08 13 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-184 Figure 12 Warning and danger signs on the machine (continued) Issue 01 14 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
2.3 Safety Precautions 2.3.1 Operator Safety The machine is intended to be used by trained and experienced operators. Safety devices are installed in the machine to protect the operator from injury. The machine is fast and powerful, and can be dangerous if used under incorrect conditions. Please read the following health and safety guidance notes to fully understand how to operate the machine before use. WARNING - The machine is equipped with safety devices.
2.3.4.2 Variable Speed Drive The machine is designed to allow fast and easy change of the spindle speed. Make sure the workpiece is secure and the maximum safe speed for the operation is not exceeded by setting the MAX RPM for each job. 2.3.4.3 Hazardous Areas Keep away from the areas which have moving or rotating machine parts. Do not touch or reach over moving or rotating objects. The moving or rotating parts are shielded by guarding doors or covers and will cause serious injury if not used correctly.
17. Do not operate the machine after consuming alcohol, taking strong medications or using non-prescription drugs. 18. Before operating the machine, remove all jewellery, neckties and any loose items of clothing. 19. Keep your hair away from moving parts. Where a risk exists, wear adequate head protection. 20. Wear safety shoes with oil resistant anti-skid soles and steel toe caps to protect your feet. 21.
11. Remove oil and grease from hand tools, levers and handles. 12. For safe operation, make sure there is enough texture on the surface of the hand tool or lever handle. 13. Hold hand tools and lever handles correctly. • Always select the correct hand tool and applicable grip position on the lever handle. • Do not use hand tools or lever handles in difficult positions. • Do not apply excessive force to hand tools or lever handles. 14.
37. Do not leave tools in the machine during setup. 38. Do not reach over, under or around a workpiece to make an adjustment when the spindle and workpiece are in motion. 39. Do not reach over, under or around a workpiece to retrieve any item. 40. Do not reach over, under or around a workpiece to tighten a machine part. 41. Do not reach over, under or around a workpiece to move a hand tool to a different position. 42. Do not reach over, under or around a workpiece to remove swarf. 43.
2.3.7.2 Prior to filling the centralized lubrication system with oil. Caution - Only fill the centralized lubrication system with new oil. • Only use ISO 32 Oil. • Do not fill the centralized lubrication system with chemical substances or water. • Remove all particles and dirt from the oil tank to maintain the correct lubrication. • Do not spill oil on the display and control panel when filling the oil tank. 2.3.7.3 • Make sure the control panel does not come in contact with water or oil. 2.3.7.
3.
The machine consists of: 3.1 • Head • Main column • Bed base • Working table • Saddle • Shield cover • Coolant tank • Tool magazine • Chip conveyor (optional equipment) • Operation panel • Electrical cabinet Vertical Machining Center Specifications The machine has a: • Head assembly • Feed-motion transmission mechanism • Y and Z axis cable carrier • Automatic Tool Change (ATC) mechanism • Fully-enclosed sheet metal enclosure 3.1.
• Electronic handwheels • Automatic power off 3.1.2 Optional Equipment • 12000 rpm spindle • Spindle oil cooler • 4th axis rotary table • Swarf conveyor • Chip auger • Table and spindle probes 3.1.
3.1.4 Standard Dimensions 2900 mm 2831.39 mm 561.78 mm R5 00 1980 mm 00 R5 1814.56 mm R6 74 .14 .14 74 R6 382.01 mm 359.54 mm 1432.55 mm 674.14 mm 561.78 mm 898.85 mm 786.
2089.83mm 2530 mm MAX:600 mm MIN: 100 mm 854 mm 2224.
2140mm R5 00 R5 00 1556.14mm R8 98. 85 2005.57mm 449.43mm 800 mm 1056.15 mm 3100 mm 876.38 mm 2359.
2719.03 mm 1825 mm MAX:620 mm MIN:110 mm 915.71 mm 1966.
3.1.
921.32mm 2140mm 500mm 500mm 1556.14mm 800mm 2005.57mm 449.43mm 3452mm 1056.15mm 617 mm 1201 mm 3280.82mm 876.38 mm 164.04 mm 921.32 mm 2359.
3.1.6 Head Assembly 3.1.6.1 Power Transmission Mechanism The spindle motor drives the spindle through belts and pulleys. Tool clamping and unclamping is done through the use of a disk spring, draw bar, and a pneumatic system.
3.1.6.2 Tool Clamping and Unclamping Mechanism The disc spring applies a clamping force of approximately 800 kgf. To grip the tool holder, the draw bar is pulled up by the disc spring set which pulls the tool retention knob upwards. To release the tool, the retention knob is released pneumatically. A stream of compressed air blows through to clean the taper hole and tool.
3.1.6.3 Spindle Positioning Mechanism A sensor tracks the spindle rotation motion and feeds the positioning signal to the spindle motor controller which accurately controls the spindle position. SENSOR xyz-055 Figure 22 Spindle position mechanism 3.1.7 Feed Motion Transmission Mechanism The encoder monitors the position of the feed motion in a semi-closed loop. You can, however, select linear scales if installed (optional part), which is a fully closed control loop. 3.1.7.
BALLSCREW AC SERVO MOTOR xyz-056 Figure 23 X Axis feed-motion transmission mechanism 3.1.7.2 Y-Axis Feed-motion Transmission Mechanism The saddle sits on the guide rails of the bed base and is driven by the AC servo motor through the connection of a coupling and a ballscrew. Limit switches stop the saddle from over-travelling. When the working table travels over the limit, the positioning blocks operate the limit switch on the saddle.
AC SERVO MOTOR BALLSCREW xyz-064 Figure 24 Y Axis feed-motion transmission mechanism 3.1.7.3 Z-Axis Transmission Mechanism The headstock sits on the guide rails of the main column and is driven by the AC servo motor through the connection of a coupling and a ballscrew. The maximum travelling range in the Z direction is 500 mm. Limit switches stop the headstock from over-travelling. When the headstock travels over the limit, the positioning blocks operate the limit switch on the headstock.
AC SERVO MOTOR BALLSCREW xyz-063 Figure 25 Z Axis transmission mechanism 3.1.7.4 Y and Z Axis Cable Carrier All the electrical wires and oil hoses that connect between the saddle and guard pass through the Y-axis cable carrier and connect to connectors located on the saddle. All the electrical wires, air hoses and oil hoses that connect between the headstock and the electrical cabinet pass through the Z-axis cable carrier and connect to connectors located on the head.
Z - AXIS CABLE CARRIER Y- AXIS CABLE CARRIER xyz-057 Figure 26 Y and Z axis cable carrier (xyz-057) 3.1.8 Automatic Tool Change (ATC) Mechanism (560 Mini Mill) The pneumatic system and proximity switch is used to select tools. As the tool exchange command is issued, the swivel disk rotates to the selected tool position according to NC or manual commands. A proximity switch connected to the electrical motor controls the magazine's positioning.
ELECTRICAL MOTOR AIR CYLINDER xyz-059 Figure 27 Armless carousel ATC mechanism 3.1.8.2 Arm Type ATC Mechanism An electrical motor drives the tool magazine through the cylindrical cam that drives the roller on the swivel disk that rotates the swivel disk. The cylindrical cam has both the transmission and positioning functions.
3.1.9 Enclosure The fully enclosed sheet metal enclosure is designed to protect the operator from the running machine, moving parts, cutting coolant and any swarf generated. Swarf is conveyed through the swarf conveying tunnel to the swarf collection bucket. The circulating cutting coolant is pumped through the coolant filters to the coolant distributors. The sheet metal enclosure has a one-piece front door so that you can inspect the machine or install the workpiece easily.
3.1.10 Dimensions of the Tool Holder 3.1.10.1 BT-40 and CT-40 Specification ø15 mm 45° 30° M16xP2 35 mm ø10 mm 92.4 mm 16.6 mm 65.4 mm 28 mm 3 mm ø53 mm 25 mm ø16.1 mm 2 mm 25 mm 7/24-TAPER 10 mm BT-40 ø63 mm ø15 mm ø16.38 mm ø56.36 mm ø63.5 mm 3.835 mm ø44.46 mm 60° 9.195 mm 7/24-TAPER 25.15 mm 68.25 mm ø10 mm 15.875 mm 5/8"-11UNC 3.175 mm 32.
3.2 Rotary Type Tool Changer Specifications No Item Description Specification 1 Maximum diameter 75 mm 2 Maximum length 300 mm 3 Maximum clamping force 8 kg 4 Moving time between tool pocket 0.3 sec/pocket 5 Tool capacity 16 20 24 6 Tool weight (does not include changer) 450 kg 7 Gap between tool pockets 77.
165 mm 185 mm 125 mm 70 mm 110 mm Ø120 mm 20 mm M12=P1.
3.3 Centralized Lubrication System Specifications 1 Electrical specification for POWER port 11 / 220 - 240 VAC 50 or 60 Hz 2 Electrical specification for ALARM ports 6 A @ 220 VAC 10 A @ 120 VAC 6 A @ 30 V DC 3 Fuse at power input 3.5 A for 110 VAC 1.3 A for 220 - 240 VAC 4 Maximum power 100 W 5 Permissible operating viscosity 0.03 - 0.25 Pa S (30 - 250 cSt) 6 Discharge rate 200 c.c./min for YET-C1 model 100 c.c.
6 8 5 7 M 4 3 2 1 xyz-038 Figure 33 Fluid power diagram Number Item Number Item 1 Oil tank 5 Pressure gauge 2 Inlet filter 6 Metered distribution 3 Gear pump 7 Non - return valve 4 Oil level switch 8 Pressure switch July 08 43 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
3.4 Control Specifications • Shopmill - easy to convert part drawings into part program software. • Fast editing of large programs • Simple, graphically supported setup • Extensive tool management • 10.4 in. LCD screen 3.4.
• Master value coupling and cam interpolation • Involute interpolation • Axis and spindle movements from synchronous actions • Operating mode independent actions (ASUPS) • Evaluation of internal drive variables • Coordinate transformation and inclined machining with FRAME • Cartesian PTP travel • Direct/indirect measurement system switchover for high precision and high-speed positioning • Comprehensive motion control for highspeed machining with look-ahead function and dynamic feed-forward
• Electronic counterweight • Acceleration-dependent feed-forward control • Temperature compensation • Multi-dimensional sag compensation 3.4.6 • Safety routines continuously active for measurement circuits, excess temperature, battery, voltage, memory, limit switches, fan monitoring, EPROM • Working area limitation • Two software limit switches • Contour monitoring • Spindle monitoring • Diagnostic functions for interface, PLC, and NC with plain text display on screen 3.4.
3.4.8 PLC • Integrated SIMATIC S7-compatible CPU • Program and data memory expandible up to 288/480 Kilobytes • STEP 7 programming language • I/O peripherals expandible up to 768 digital I/Os • I/O peripherals with PROFIBUS-DP expandible up to 2048 digital I/Os • Position or stepper motor for PLC positioning axis • HiGraph programming • Up to 4096 flags, 64/256 counters, 128/256 timers, 256 FBs/FCs, and 399 DBs 3.4.
• • PCU 50 - Removable hard disk with transportation lock (1 Gbyte for user data) - MS Windows NT 4.0 operating system (US) - COM 1 (V.24/TTY), COM 2 (V.24) - LPT1 parallel interface - PS/2 mouse, PS/2 keyboard - Multi-point interface (MPI) - USB, 2 channels (1 x internal/1 x external) - Ethernet 10/100 Mbit/s (optional) - Cardbus (max. Type III) - Disk drive interface - Expansion slots: 1 x PCI/ISA + 1 x PCI PCU 70 - 3.4.
• Program coordination through CNC high-level language • Multi-point interface (MPI) • Second serial interface (HMI via external PC) • Data exchange between channels I/O interface via PROFIBUS-DP (CCU as master or slave) 3.4.
Issue 01 50 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
4.0 Shipping and Handling Lifting, shipping and positioning of machine tools requires specialized knowledge and should only be attempted by experienced operators. During transportation, the Machine body and coolant tank are stored separately. The shipping and handling equipment used must be capable of lifting the gross weight of the Machine (See Chart). Due to the construction of these Machines, the Machine must be lifted with a crane. Only use the lifting frame supplied by XYZ Machine Tools.
4.3 Machine weights and packing crate dimensions Machine With Pallet Package Weight Width (cm) Depth (cm) Height (cm) Kg Mini Mill 560 200 230 244 3,100 Vertical Machining Center 710 230 230 250 3,800 4.4 Lifting the Machine in it’s packing crate 4.4.1 Safety Precautions for Lifting the Machine The following safety precautions must be obeyed when lifting or moving the Machine. 1. Use a forklift of sufficient capacity to raise or move the Machine. 2.
4.4.3 Lifting the Machine with a Sling Crane or Other Lifting Equipment Caution - Crane lifting and sling must only be attempted by trained and experienced personnel. 1. The loading capacity of the lifting equipment must be sufficient for the Machine, refer to Section 4.3. 2. Please refer to Section 4.3 for packing crate dimensions. 3. Make sure no personnel are in the work area. 4. When lifting the Machine, make sure it is correctly balanced. 5.
4.5.3 Operation Panel To support the operation panel, install the transit plate under the operation panel pivot. 4.5.4 Power Cabinet To support the power cabinet, put sufficient wooden blocks under it. 4.5.5 Miscellaneous Secure all loose parts inside the crate. 4.6 Remove transit fixtures from the Machine Before operating the Machine, take care to remove all fixtures including the following: 4.7 1. Raise the head and remove the head stand from under the head. 2.
8. July 08 Isolate the power supply and remove the main power supply cables.
Issue 01 56 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
5.0 Installation 5.1 Preparation Ensure the site space and the path width is large enough to transport and install the whole machine before its arrival. If there are access problems or the recommended floor space is not available, please contact your agent or XYZ Machine Tools for advice as early as possible to avoid the possibility of costly siting charges. Please clear the space in advance for the machine to be moved in and for installation (optional).
3452mm 921.32mm 2140mm 2005.57mm 1556.14mm 500mm 500mm 449.43mm 800mm 1056.15mm 3280.
5.2 Installation Location Caution - Do not install the Machine near any vibration sources, for example air compressors, punch press etc. Vibration sources will cause machining inaccuracies. Caution - Do not expose the Machine and its NC controller to direct sunlight, moisture or corrosion substances etc. The Machine must be installed on a correctly prepared installation site. This will ensure the Machine will operate efficiently and accurately.
5. Put the foundation pads on the reserved spaces. Insert the L shape fixing stud through the foundation pad and the foundation bolt and fasten the fixing stud with the nut, refer to Figure 38. 6. Adjust the L shaped fixing studs based on the dimensions shown in Figure 38. Fill the reserved spaces with concrete. 7. Level the Machine after the concrete has set and is dry and solid. 5.3.2 Issue 01 Foundation Construction Plan Two 1. Make sure the ground is solid enough to install the Machine. 2.
1230 mm 106 mm 800 mm 509 mm 730 mm 509 mm CONCRETE PEBBLE xyz-047 Figure 38 Foundation construction plan July 08 61 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
5.4 Levelling the Machine Vertical Machining Center 5.4.1 Adjusting the Machine 1. Position the temporary foundation pads or levelling blocks on the foundation. 2. Insert the L-shape fixing stud through the pad and foundation bolt. 3. Attach the fixing stud with the nut. 4. Adjust the foundation bolts until the space between the base bed and foundation pad is 5 mm. 5. Place two horizontal levels at right angles on the working table.
xyz-050 Figure 40 Adjusting the square between the spindle centreline and the working table 5.4.3 July 08 Adjust the Square Along the X, Y, Z Axis 1. Prepare the dial gauge set and square rule. 2. Position the square rule on the working table. 3. Fix the dial gauge set directly under the spindle, refer to Figure 41. 4. Move in the X, Y and Z direction to level the machine until the readings at both ends are the same. 5. Measure the square along the three axes. 6.
DIAL GAUGE SQUARE RULE xyz-051 Figure 41 Adjusting the square along the X, Y, Z axis 5.5 Electrical Requirement For the machine to perform reliably and safely throughout its working life it is essential the following information is followed by a qualified electrician with machine tool experience. 5.5.1 Power Supply Ensure all wiring including the ground between the consumer unit and the machine comply with local wiring regulations.
Connect the cable to the main power supply switch of the Machine. 5.5.2 Power Wiring WARNING - Only qualified engineers are allowed to install or maintain the electrical equipment of this machine. Failure to do so may result in serious accident. 1. Ensure the electrical cables have the same or better power rating as prescribed in the electrical document. 2. Only qualified engineers are allowed to connect the power cable to this machine. 3.
POWER ISOLATION SWITCH L1 L2 L3 ON OFF POWER SUPPLY CABLE PE L1 L2 L3 EARTH BAR ON OFF xyz-048 Figure 42 Electrical connection Issue 01 66 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
5.6 Installing the Lubrication System 5.6.1 Installing the Lubricator Install the lubricator to the machine at the suspension holes with two screws, refer to Figure 43 items 1, 2 and 3. Set the holes distance to 188 - 206 mm on the machine. Install the lubricator at a height of 600 mm - 1700 mm above the ground level.
5.6.2 Filling the Centralized Lubrication System Caution - The lubricator may burn if oil with a viscosity higher than 250 cSt is used. Note - Only use ISO 32 oil. Remove the oil tank cap and use clean oil to fill the tank until the oil level reaches the ‘HIGH’ line, refer to Figure 44. The oil tank has an capacity of 3 litres. After filling the system with oil to the correct level, replace and lock the oil tank filler cap.
5.6.3 Connecting the Oil Pipe To connect the oil pipe: 1. Locate the elbow joint on the right side of the lubricator, refer to Figure 45 item 3. 2. Remove the compression nut, refer to Figure 45 item 1. 3. Carefully remove the olive, refer to Figure 45 item 2. 4. Insert the hose, refer to Figure 45 item 4, through the compression nut (1). 5. Insert the olive (2) into the hose (4). 6.
5.6.4 Installation of Power and Alarm to the Lubrication System Note - A fuse must be installed between the power supply and the lubricator. To connect the cable for power and alarm: 1. Remove the screws from the control box casing, refer to Figure 46. 2. Remove the upper cover of the control box. 3. Remove the cable gland that fastens the cable to the left side of the control box, refer to Figure 47. 4. Push the cable through the opening into the casing, refer to Figure 48. 5.
xyz-034 Figure 46 Control box xyz-035 Figure 47 Cable gland July 08 71 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-036 Figure 48 Push cable through casing AC INPUT EXTERNAL CONTROLLER ALARM P1 6 5 4 3 2 1 P2 4 M MOTOR 3 2 RES MS LEVEL SWITCH 1 xyz-037 Figure 49 Power and alarm connection points Issue 01 72 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
5.7 Inspection 5.7.1 Before Power Start-up 1. Make sure the power supply specification is correct (check transformer tappings are set for the supply voltage). 2. Make sure electric cables and connections are correct to local safety regulations. 3. Make sure connections between the machine and grounding terminals are correct. 4. Make sure the circuit breaker or fuse required by the local safety regulations is installed and the correct rating on the power supply side. 5.
Issue 01 6. Run the test program to ensure the Machine operates in a normal condition. 7. Wait a minimum of 30 seconds between power switch off and power on at the mains isolator. This allows the machine self checking circuits to fully reset.
6.0 Basic Operation The Machine can be operated in manual or automatic mode. Read this section carefully to understand how to operate the MACHINE. 6.1 Machine Safety Equipment The safety equipment installed on the Machine includes: 6.2 • Fully-enclosed splash guard. • Over-travelling limit switches for moving in the X, Y and Z directions. • Emergency stop push button. • NC programming codes which limit the travelling distance.
8. The Rotary Tool Changer gear speed reduction motor power is 220 V/60 Hz, 200 V/50 Hz. 9. An additional air filter should be installed in the Rotary Tool Changer to remove unwanted substances and water. 10. Regularly grease the contact faces of the Rotary Tool Changer tool pockets. 6.3 Starting and Stopping the Machine 6.3.1 1. Starting Procedure Connect the power supply. Caution - Before switching on the power supply, make sure the load capacity is correct. 2.
6.5 Preparation 6.5.1 Safety Precautions 1. Use the correct cutting tools. 2. Do not use broken or defective cutting tools. 3. Make sure the work area has adequate lighting. 4. Keep the tools and equipment around the Machine in position. 5. Keep the Machine and the work area clean. 6. Do not put any items on the work surfaces, headstock, working tables, guideways, saddle or safety guards. 6.5.2 Notices Caution - Before switching on the power supply, make sure the load capacity is correct.
14. Wear a safety mask and open the dust collecting equipment when machining a workpiece made from graphite or other materials which create dust. 15. Do not open the safety guard doors when operating the Machine. 16. Monitor the swarf build-up during machining and make sure the build-up does not become excessive. 6.7 6.8 Referencing the Machine 1. Stop all machine movements. 2. Push the ‘Stop’ button on the NC equipment, refer to Figure 50. 3. Switch off the main power supply switch.
6.9 Starting and Stopping the Spindle Rotation To start and stop the spindle rotation: 6.10 1. Set the mode select switch to JOG mode, refer to Figure 52. 2. Push the spindle clockwise or anticlockwise switch to rotate the spindle, refer to Figure 52. 3. Adjust the spindle override switch to select the correct spindle speed, refer to Figure 53. 4. Push the spindle stop button to stop the spindle rotation, refer to Figure 53. 5.
Issue 01 4. Select TSM. 5. Highlight ‘Tool’ and press the ‘Tool’ soft key. 6. A menu with possible tools is shown on the screen. 7. Highlight the required tool and press ‘In Manual’ soft key. 8. Push the cycle start button to start the tool change process, refer to Figure 52.
xyz-139 Figure 50 Machine control panel July 08 81 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
Channel Button Alarm Cancel Help Button Alpha Keypad Numerical Keypad Directional Buttons & Navigation Formatting Buttons Input Button Machine Function USB port for Keyboard/Mouse (840 only) xyz-140 Figure 51 Machine control panel Issue 01 82 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
Machine Reference Jog M30 Emergency Stop M20 Coolant Conveyor For / Rev Air Blast M08 Coolant MDA Chip Flush Worklight Machine Auto RESET Single Block Operation Cycle Start / Stop Feedrate Settings Spindle Operations xyz-141 Figure 52 Machine control panel July 08 83 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
Spindle Override Axis Select Feed Override Axis Select Tool Changer Functions Door Open Lube MCS Feed Direction with Rapid Spindle Start / Stop Feed Start / Stop xyz-142 Figure 53 Machine control panel 6.10.4 Issue 01 ATC Edged Tool Change 1. In the tool holding position, turn the edged tool 60° when the shaft is in position, refer to Figure 54. 2. Pull edged tool down. 3. Turn the edged tool 180°. 4. At the start of tool holding, pull the edged tool up. 5.
Figure 54 ATC edged tool change July 08 85 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 (2) (1) 180° 60° 240° 240° 0° 180° Shaft position 0° 180° 90° 60° 90° 60° (4) (3) 60° 240° 240° 0° 180° Start of Shaft 0° 180° 60° 90° 60° 90° xyz-027
6.11 Automatic Operation The two types of automatic operation are: • Auto mode • MDI mode manual data input 6.11.1 Preparation To prepare for the automatic operation procedure: 1. Decide on the correct way to machine and mount the jigs and fixture equipment. 2. Plan the machining sequence. 3. Select the correct machine tools and set the tool sequence. 4. Select the correct cutting conditions. Note - Make sure the cutting conditions meet the specifications of the Machine. 6.11.
6.12 6.13 3. Press the Auto switch to select Auto mode. 4. Secure the workpiece. 5. Push the cycle start button to start the process. 6. If an emergency occurs, push the feed hold button or the emergency stop button. Switching Off Procedure 1. To power down the Machine, press the E-stop on the pendant. 2. Switch off the main power supply switch located on the electrical cabinet wall. 3. Isolate the Machine at the isolator. Post-operation Maintenance 1.
Issue 01 88 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
7.0 Adjustment WARNING - Risk of serious injury. Make sure the main power supply to the Machine is isolated and warning signs are displayed before inspecting the belt tension. Failure to isolate the main power supply can result in serious injury. Note - Check the Machine pressure readings regularly to make sure all system pressures are normal. Note - Check regularly for any abnormal noises from the internal moving parts. Note - Make sure rotating parts are lubricated correctly.
7.2 Adjustment of Table Gib The taper gib ‘A’ is used for precise adjustment of the moving table, refer to Figure 56. The screw ‘B’ and ‘C’ is used to set the gib. To adjust the gib: 1. Turn the screw ‘C’ anti-clockwise to loosen the gib. 2. Turn the screw ‘B’ clockwise to adjust the gib until the table moves smoothly and precisely. 3. After adjustment is completed, tighten the screw ‘C’ to set the gib. A B C xyz-065 Figure 56 Adjustment of table gib 7.
7.4 Adjustment of Headstock Gib The taper gib ‘A’ is used for precise adjustment of the moving headstock, refer to Figure 58. The screw ‘B’ and ‘C’ is used to set the gib. To adjust the gib: 1. Turn the screw ‘C’ anti-clockwise to loosen the gib. 2. Turn the screw ‘B’ clockwise to adjust the gib until the table moves smoothly and precisely. 3. After adjustment is completed, tighten the screw ‘C’ to set the gib. Note - Make sure you do the headstock gib adjustment at least once every month.
7.5 Adjustment of the Square Between the Spindle Centre Line and the Table Surface 1. Set and hold the dial gauge directly under the spindle, refer to Figure 59. 2. Make sure the distance between the dial gauge probe and spindle center line is 160 mm. 3. Move the headstock along the Z direction until the dial gauge probe touches the working table surface. 4. Rotate the spindle and measure the value. 5. If any value is over the standard value, adjust the Machine.
7.6 Adjust the Square Along the X, Y and Z Axes 1. Prepare the dial gauge set and square rule. 2. Position the square rule on the working table. 3. Fix the dial gauge set directly under the spindle, refer to Figure 60. 4. Move in X, Y and Z direction to level the machine until the readings at both ends are the same. 5. Measure the square along the three axes. 6. If the values are over the standard value, adjust the Machine.
7.7 Adjustment of Cam and Bearings 1. Loosen the screws of the left and right tuneup caps, see Figure 61. 2. Adjust the caps to move the cam up. The cam will make contact with the bearings. 3. Adjust the nut to move the cam left or right, see Figure 62. 4. Tighten the screws of the left and right tuneup caps. Power output Narrow side Wide side tuneup cap * The wide side of the tuneup cap must be on the power output side.
Bearings Before adjustment Gap Gap cam Adjustment steps: Bearings After adjustment Adjusting direction Up Cam Adjusting direction Narrow side Left tuneup cap Right tuneup cap xyz-023 Figure 62 Adjustment of cam and bearings continued July 08 95 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
7.8 Adjustment of the Rotary Tool Changer Arm To do the adjustment of the arm on the rotary tool changer: 1. Push the clutch link down, refer to Figure 63. 2. Use the wrench to rotate the motor. 3. Turn the arm to the angle of the set up edged tool, refer to Section 6.10.4, Figure 54. 4. Adjust the arm to hold the edged tool. 5. Tighten the setup screws.
8.0 Maintenance 8.1 8.2 Preparation Before Maintenance 1. Understand the safety instructions in this manual. 2. Maintain the Vertical Machining Center correctly. 3. Understand the maintenance procedures in this manual. 4. Obey the maintenance procedures and complete the maintenance records after the maintenance procedures have been done. Centralized Lubrication System Maintenance The operating conditions of the Machine depend heavily on maintenance of the centralized lubrication system.
8.3.2 Lubrication for the X, Y and Z Axis Ballscrews The working table, saddle, and headstock travel along the X,Y, and Z directions. The X-axis, Yaxis or Z-axis movement is driven by an AC servo motor through the connection of a coupling and a ballscrew. The ballscrews are pre-tensioned and lubricated with oil to avoid positional error which can result from thermal deformation. 8.3.3 Lubrication and Cooling of the Spindle System 1. Lubricate the spindle bearings with grease.
8.5 2. Do not use compressed air to remove debris from the machine, especially to remove swarf from the slideways. 3. Remove the anti-moisture substances from the enclosures. 4. Clean the Machine and the work area. Put all items in their correct position. 5. Contact XYZ Machine Tools if any incorrect conditions are found during maintenance. Do not disassemble the Machine. Preventative Maintenance To keep the Machine in a good serviceable condition, follow the maintenance procedures in this manual.
3. Make sure all electrical components, such as connectors, switches and cables, are in a good, serviceable condition. 4. Check and record the insulation resistors. 5. Make sure the tool exchanger does not obstruct the spindle. 8.5.5 1. Make sure the push buttons and switches on the control panel operate correctly. 2. Remove the carbon deposits from the electrical relay points. Clean the electrical relay points with isopropanol cleaning solvent. 3.
xyz002 M08 Figure 64 Tool removal from the rotary tool changer July 08 101 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
30 R1 0 11 5 2.
8.6.2 July 08 Remove the Spline (Output) Shaft 1. Remove the case cap of the hexagonal screw (227) and remove the pin (246), refer to Figure 66 and Figure 67. 2. Remove the case cap (101B). 3. Loosen the hexagonal screw (225) and remove the front fix cap (111). 4. Remove the spline (output) shaft (106), transmit wheel (107), sun’s nut (208), sun’s gasket (210). 5. To install the spline (output) shaft, do the reverse of the removal procedure above.
xyz-019 244 215 225 111 106 107 101A 210 208 233 134 130 203 108 110 216 129 252 229 208 202 112 210 209 203 230 109 202 128 240 226 211 224 Figure 66 Removal of the spline (output) shaft Issue 01 104 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-018 104 201 214 103 213 224 101A 241 241 103 104 213 214 201 224 227 246 101B 228 105 127 247 226 114 218 219 102 242 Figure 67 Replacement of the bearings on the bearings tube July 08 105 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-020 206 207 116 205 115 207 136 135 233 233 101B 237 245 117 207 223 224 235 133 236 212 207 238 206 131 132 Figure 68 Removal of the rocker Issue 01 106 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
9.0 Fault Finding 9.1 Fault Finding the BT40 Rotary Tool Changer Fault Cause Damaged tool pocket. 1.Tool catches pocket during tool change. 2. Tool misses tool pocket during tool change. The driving motor does not operate. 1. Motor or manually rotate the tool magazine to allow access to the faulty tool pocket. 2. Use the hexagonal wrench to loosen cap screw (item 1006), refer to Figure 89. 3. Replace pocket and tool. Motor burnt out/Wiring problem. 1. Switch off the machine and isolated power. 2.
Fault Cause During tool changes, Tool change arm is damaged. tool does not change Tool weight over 8 kg. correctly. During tool fall, the tool drops. Rectification Replace tool change arm. Make sure tool weight is less than 8 kg. Tool pocket clamping and compression spring fatigued. Replace spring. Tool clamping point incorrect. Do adjust of rotary tool changer arm refer to Section 7.8. Tool exceeds tool length/tool weight limits. Make sure tool is within tool limits.
Fault Cause Rectification During operation oil leaks from the pipe adaptor and oil pipe connection. Incorrect installation. Remove and replace the olive so that at least 1mm of hose protrudes over the olive and refit to the elbow connector. Pump operates but does not discharge oil. Air in oil hosing. 1. Wait for approximately 1 minute. 2. If no discharge of oil, loosen the compression nut on elbow joint to allow air to escape. 3. When oil flows from elbow joint, tighten the compression nut. 4.
Issue 01 110 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.0 Parts List 10.
10.1.
xyz-143 32 21 34 28 26 01 07 25 15 24 08 11 09 12 04 24 05 20 06 25 22 23 18 31 14 13 27 33 16 10 17 30 29 03 35 22 02 19 Figure 70 Spindle drive assembly July 08 113 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
10.1.
Item No Part Number 35 ASM608030 July 08 Description Hexagon Socket Cap Hd Screw Quantity Remarks 6 M8x30L 115 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
Figure 71 Head assembly Issue 01 116 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 10 06 37 05 09 14 07 28 40 26 11 26 08 04 24 01 23 09 34 39 41 22 36 12 02 33 29 40 40 18 35 39 41 03 17 13 25 16 30 29 31 19 32 38 21 20 15 40 27 xyz-144
10.1.
Item No Part Number 33 ASM610035 34 Quantity Remarks Hexagon Socket Cap Hd Screw 6 M10x35L ASM610045 Hexagon Socket Cap Hd Screw 4 M10x45L 35 ASM610070 Hexagon Socket Cap Hd Screw 4 M10x70L 36 ASM612040 Hexagon Socket Cap Hd Screw 4 M12x40L 37 ASM612055 Hexagon Socket Cap Hd Screw 8 M12x55L 38 AWMH01010 Height Bright Washer 4 M10 39 AWMS01010 Spring Washer 8 M10 40 AWMT01006 Bright Washer 15 M6 41 AWMT01010 Bright Washer 8 M10 Issue 01 Description 118 XYZ M
Figure 72 Table assembly July 08 119 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 28 13 32 20 25 30 08 18 38 04 34 16 31 15 34 14 31 01 14 31 01 30 07 01 19 05 02 38 02 03 02 06 09 30 06 10 07 35 30 17 33 22 11 37 26 27 21 12 29 23 34 24 39 xyz-145 36
10.1.
Item No Part Number 35 ASM608025 36 Quantity Remarks Hexagon Socket Cap Hd Screw 5 M8x25L ASM608035 Hexagon Socket Cap Hd Screw 4 M8x35L 37 ASM610035 Hexagon Socket Cap Hd Screw 6 M10x35L 38 ASM612040 Hexagon Socket Cap Hd Screw 8 M12x40L 39 AWMH01008 Washer 4 M8 July 08 Description 121 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
Figure 73 Saddle assembly Issue 01 122 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 31 22 28 33 16 35 21 14 15 34 39 20 26 38 20 01 32 06 08 02 02 07 08 09 03 10 32 01 32 33 22 16 30 23 36 42 03 17 32 34 13 05 18 04 39 03 41 11 19 27 12 29 37 24 25 43 xyz-146 40
10.1.
Item No Part Number 35 ASM606020 36 Quantity Remarks Hexagon Socket Cap Hd Screw 7 M6x20L ASM606025 Hexagon Socket Cap Hd Screw 1 M6x25L 37 ASM606030 Hexagon Socket Cap Hd Screw 3 M6x30L 38 ASM608025 Hexagon Socket Cap Hd Screw 4 M8x35L 39 ASM608035 Hexagon Socket Cap Hd Screw 9 M8x35L 40 ASM608040 Hexagon Socket Cap Hd Screw 4 M8x40L 41 ASM610045 Hexagon Socket Cap Hd Screw 6 M10x45L 42 ASM612035 Hexagon Socket Cap Hd Screw 8 M12x35L 43 AWMH01008 Height Bright
11 02 08 12 05 10 06 10 01 03 07 10 06 04 09 xyz-147 Figure 74 Base assembly July 08 125 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
10.1.
28 24 28 30 31 14 01 18 27 06 13 22 05 25 11 03 02 16 07 26 17 26 04 20 15 12 21 03 19 10 20 20 09 08 23 xyz-148 Figure 75 Column assembly July 08 127 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
10.1.
Item No Part Number 31 AWMS01020 July 08 Description Spring Washer Quantity Remarks 6 M20 129 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
20 09 34 08 02 07 35 40 12 15 42 38 23 37 26 16 24 38 06 03 25 36 31 22 27 13 14 19 32 28 18 29 33 39 17 04 10 05 11 30 01 43 21 41 xyz-149 Figure 76 Magazine assembly Issue 01 130 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.1.
Item No Part Number 38 AB6004 39 AB6006 40 Quantity Remarks Bearing 2 6004ZZ Bearing 2 6006N ANM110020 Bearing Nut 1 M20x1.0 41 ANM115030 Bearing Nut 1 M30x1.
Figure 77 ATC sensor assembly July 08 133 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 25 53 33 27 38 06 40 29 31 28 24 01 08 30 34 32 39 35 56 28 26 16 05 50 17 47 56 42 02 41 07 20 48 04 49 23 51 37 03 13 18 60 55 52 58 36 11 52 12 44 57 14 43 54 59 21 46 45 10 09 22 19 15 xyz-150
10.1.
Item No Part Number 38 MS530380 Washer 1 39 MS530390 Spring 2 40 MS530400 Regulating Ring 1 41 MS530410 Hone Sensor Bolt 1 42 MS530420 Key 1 43 MS530430 Washer 1 44 MS530440 Link Rod 1 45 MS530450 Connecting Rod 1 46 MS530460 Dog 1 47 MS530470 Connector Bracket 1 48 MS530480 Bracket 1 49 MS530490 Electrical Box 1 50 A300100040 Bolt 1 M12 51 A300100050 Bolt 1 M20 52 A300100060 Sensor 3 53 AB1820 Bearing 2 LFB1820 54 AB32005 Bearing 1 32
xyz-151 10 12 78 72 48 47 10 48 70 54 92 25 77 90 30 13 31 54 68 69 87 50 47 11 87 02 70 Figure 78 ATC cam box assembly Issue 01 136 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-152 85 65 55 62 91 03 04 74 86 29 88 51 28 49 58 21 20 61 14 01 76 71 53 42 05 80 23 53 24 22 94 15 64 60 55 93 Figure 79 ATC cam box assembly July 08 137 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-153 59 09 46 45 08 52 63 87 81 57 96 32 07 37 86 38 80 34 35 36 41 90 36 06 66 19 80 89 18 97 02 Figure 80 ATC cam box assembly Issue 01 138 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-154 82 43 44 95 85 83 84 75 27 01 85 40 33 56 26 81 17 73 82 16 79 67 79 79 39 56 40 Figure 81 ATC cam box assembly July 08 139 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
10.1.
Item No Part Number 38 A01-134 Ring 1 39 A01-035 Dog Shaft 1 40 A01-036 Cover 2 41 A01-037 Needle Bearing Holder 1 42 A01-038 Adjusting Ring 1 43 A01-040 Cover 1 44 A01-052 Rubber Seal 1 45 O Ring 1 AS031 46 O Ring 1 AS033 47 O Ring 2 AS035 48 O Ring 2 G75 49 O Ring 1 G80 50 Oil Seal 1 TC 30427 51 Oil Seal 1 TB4 507212 52 Roller Bearing 1 32005 53 Roller Bearing 1 32008 54 Roller Bearing 2 30206 55 Roller Bearing 2 32011 56 Ball Bear
Item No Part Number Description Quantity Remarks 76 Oil Gauge 1 77 Chain 1 RS25x597L(94) 78 Cable Gland 1 M16x1.5 79 Set Screw 5 M5x6 80 Set Screw 14 M6x5 81 Screw 5 M4x6 82 Screw 9 M4x8 83 Screw 4 M3x10 84 Screw 2 M4x16 85 Screw 12 M5x8 86 Screw 10 M5x12 87 Screw 16 M6x12 88 Screw 6 M6x16 89 Screw 3 M6x25 90 Screw 3 M8x20 91 Screw 18 M8x25 92 Screw 2 M8x35 93 Screw 4 M10x25 94 Screw 4 M10x30 95 Nut 4 M3xP0.
1 01 03 02 06 2 04 09 05 10 07 11 08 4 16 12 15 4 4 18 14 13 17 4 28 19 20 10 24 21 22 25 26 23 35 27 29 36 31 30 3 37 32 38 33 10 39 40 41 xyz-155 Figure 82 Lubricator assembly July 08 143 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
10.1.11 Lubricator Assembly Item No Part Number 1 136007 2 155023-MA 3 190104 4 5 Description Quantity Remarks Cross Recess Head Screw 4 M4x12L Top Cover 1 YET-3.1 Sticker 1 136006 Self Tapping Screw 4 M3x6L 300031 IC Board 1 YET-C 110V/220V 6 341204 Terminal Bond 1 VH-6P 7 155026-SE Oil Box (Top) 1 Ø16.
Item No Part Number Description Quantity Remarks 36 133004 Socket Headless Set Screw 1 M3x6L 37 YET020 Aluminium Pipe 1 Ø6x270mm 38 170001 Oil Seal 1 3L 39 162002-SE Oil Box 1 3L 40 190103 Sticker (ISO-9002) 1 41 190141 Sticker (Operation Note) 1 July 08 145 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual YET-C1P2/C2P2 Issue 01
xyz-156 01 02 19 16 21 06 20 23 22 18 13 15 07 11 09 08 17 14 10 05 04 03 22 12 Figure 83 Guard assembly Issue 01 146 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.1.12 Guard Assembly Item No Part Number 1 MS360051 Rear Cover 1 2 MS410010 Electrical Cabinet 1 2.3m/m 3 MS410010-C Electrical Cabinet 1 2.3m/m 4 MS410010-E Cover 1 2.3m/m 5 MS41003B Control Box 1 2.3m/m 6 MS410083 Electrical Handwheel Bracket 1 2.3m/m 7 MS420021 Guard 1 2.3m/m 8 MS420031 Guard 1 2.3m/m 9 MS420041 Cover 1 2.3m/m 10 MS420081 Cover 1 2.3m/m 11 MS420121 Bracket 1 2.3m/m 12 MS430053 Cover 1 2.3m/m 13 MS430192 Left Guard 1 2.
xyz-157 01 10 11 05 12 04 02 06 07 09 03 08 Figure 84 Coolant tank Issue 01 148 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.1.13 Coolant Tank Item No Part Number 1 MS360022 2 MS360022-A 3 MS360034 4 MS360042 5 Description Quantity Remarks Coolant Tank 1 2.0m/m Side Cover 1 2.3m/m Coolant Pump 2 2.3m/m Chip Car 1 2.3m/m MS360042-A Shaft 4 S45C 6 MS360051 Roller 4 S45C 7 MS360082 Coolant Tank Cover 1 2.3m/m 8 MS360131 Coolant Tank Cover 1 2.3m/m 9 MS360140 Coolant Tank Cover 1 2.
xyz-158 01 02 03 04 Figure 85 Chip conveyor Issue 01 150 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-159 01 05 06 Figure 86 Swarf conveyor July 08 151 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
10.1.
Figure 87 Pneumatic assembly July 08 153 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 04 03 A Valve 11 R PR 17 03 Pneumatic Filter with Water Trap AIR INPUT 80 PSI B 02 11 05 Regulator FRL UNIT 01 06 Libricator 06 B B 12 16 A Valve 13 A Valve POWER DRAWBAR CYLINDER 14 06 Regulator 15 B A Valve AIR BLOW 07 Speed Control 09 08 B 16 R P R 09 SPINDLE AIR PURGE A Valve Speed Control with check ATC TOOL POT UP/DOWN (CAROUSEL IN/OUT) Sp
10.1.
xyz-001 11 4 3 1 2 10 9 8 MU 220V/380V AC 5 6 7 Rotary Type Tool Changer Parts List AU 220V/380V AC 10.
10.2.1 Item No Tool Magazine Transmission Part Number Description Quantity Remarks MU Indexing Motor Mechanism 1 1/4 HP 220 V/380 V 1:20 0.2 KW AU Tool Change Motor Mechanism 1 1/2 HP 220 V/380 V 1:10 0.37 KW 1 TS12-02P-1 Sensor Switch 1 1 Counting signal of tool mechanism 2 TS12-02P-1 Sensor Switch 2 1 Positioning signal of tool mechanism 3 SC-100 Reaction Switch 1 1 Pocket Down Pos L.S. 4 SC-100 Reaction Switch 2 1 Pocket Up Pos L.S.
Figure 89 Driving sprocket assembly July 08 157 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 1031 1032 1033 1030 1029 1028 1027 1026 1024 1025 1023 1022 1021 1020 1019 1018 1016 1035 1017 1034 1015 1014 1013 1012 1011 1010 1008 1009 1006 1007 1005 1001 1002 1003 1004 xyz-008
10.2.
Item No 1035 July 08 Part Number Description Tool Storage Quantity Remarks 1 FC25 159 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-009 1036 1037 1038 1039 1049 1050 1051 1052 1053 1054 1055 1056 1040 1041 1042 1043 1044 1045 1046 1047 1048 Figure 90 Motor transmission assembly Issue 01 160 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
Figure 91 Tool falling cylinder assembly Issue 01 162 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 1072 1071 1070 1069 1073 1068 1074 1067 1075 1076 1065 1077 1063 1064 1078 1062 1079 1060 1061 1080 1059 1081 1058 1082 1057 xyz-010 1083 1084 1085 1086
10.2.
1096 1091 1092 1089 1095 1094 1093 1090 1088 1087 1097 1098 1099 1100 1101 1102 1103 1104 1105 xyz-011 Figure 92 Tool falling guide plate cylinder assembly Issue 01 164 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
xyz-012 1125 1108 1109 1110 1111 1112 1113 1114 1115 1116 1117 1124 1123 1121 1122 1120 1118 1119 1107 1106 Figure 93 Support block assembly Issue 01 166 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
1129 1130 1131 1132 xyz-013 Figure 94 ATC Adjusting block assembly Issue 01 168 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
1139 1136 1137 1138 1135 1133 1134 xyz-014 Figure 95 ATC protector assembly Issue 01 170 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
1140 1141 1142 1143 xyz-015 Figure 96 ATC sensor assembly Issue 01 172 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
xyz-016 9013 9003 9002 9001 9014 9004 9016 9015 9006 9005 9017 9018 9007 9020 9021 9026 9019 9008 9023 9022 9009 9024 9010 9025 9011 9012 Figure 97 Tool change arm assembly Issue 01 174 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
xyz-018 104 201 214 103 213 224 101A 241 241 103 104 213 214 201 224 227 246 101B 228 105 127 247 226 114 218 219 102 242 Figure 98 Input shaft Issue 01 176 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
Figure 99 Output shaft Issue 01 178 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 252 208 229 202 112 224 129 210 209 230 203 211 202 109 128 130 216 240 226 203 108 110 134 233 101A 210 208 106 107 215 225 xyz-019 244 111
10.2.
xyz-020 206 207 116 205 115 207 136 135 233 233 101B 237 245 117 207 223 224 235 133 236 212 207 238 206 131 132 Figure 100 Idler sprocket and rocker Issue 01 180 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
xyz-021 123 204 221 234 239 126 232 243 124 204 221 231 118 125 119 232 121 217 249 250 220 101A 222 120 122 220 Figure 101 Signal Issue 01 182 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
10.2.
Issue 01 184 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.0 Parts List XYZ VMC 710 Parts List 04 28 23 18 31 14 13 27 33 17 16 30 10 29 22 01 35 19 02 22 07 03 26 25 15 08 24 11 09 12 25 24 05 20 06 21 32 34 xyz-161 11.
11.1.
Item No Part Number 35 ASM608030 July 08 Description Hexagon Socket Cap Hd Screw Quantity Remarks 6 M8x30L 187 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-162 06 08 21 04 14 13 12 03 19 09 18 28 15 10 18 29 13 29 13 13 02 12 04 13 21 04 21 21 04 22 20 16 01 23 05 25 30 07 11 27 32 17 26 31 32 Figure 103 Head assembly Issue 01 188 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.1.
Item No Part Number Description Quantity Remarks 31 AWMS01010 Spring Washer 4 M10 32 AWMT01010 Bright Washer 8 M10 Issue 01 190 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
Figure 104 Table assembly July 08 191 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 24 09 21 07 33 21 23 33 15 08 30 25 19 06 20 31 35 32 26 05 13 29 27 28 18 22 03 34 10 16 01 11 30 12 16 26 22 27 10 14 05 16 04 34 02 04 17 05 17 26 17 05 xyz-163 26
11.1.
Item No Part Number 33 ASM610035 34 35 July 08 Description Quantity Remarks Hexagon Socket Cap Hd Screw 8 M10x35L ASM612040 Hexagon Socket Cap Hd Screw 10 M12x40L AWMH01008 Washer 4 M8 193 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
Figure 105 Saddle assembly Issue 01 194 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 14 28 30 07 44 31 46 41 43 27 19 06 44 31 33 30 15 36 39 23 08 16 37 47 25 42 38 25 09 42 45 20 13 34 01 03 05 35 21 38 25 47 37 24 23 20 34 45 01 20 01 04 39 26 05 34 21 10 21 17 22 18 48 34 12 02 01 10 40 41 29 11 xyz-164 32
11.1.
Item No Part Number 36 ASM604040 37 Quantity Remarks Hexagon Socket Cap Hd Screw 2 M4x40L ASM605016 Hexagon Socket Cap Hd Screw 4 M5x16L 38 ASM606012 Hexagon Socket Cap Hd Screw 4 M6x12L 39 ASM606016 Hexagon Socket Cap Hd Screw 8 M6x16L 40 ASM606020 Hexagon Socket Cap Hd Screw 2 M6x20L 41 ASM606030 Hexagon Socket Cap Hd Screw 10 M6x30L 42 ASM608035 Hexagon Socket Cap Hd Screw 9 M8x35L 43 ASM608045 Hexagon Socket Cap Hd Screw 4 M8x45L 44 ASM610045 Hexagon Socket
13 17 05 12 14 03 13 17 05 13 17 06 15 02 12 07 08 16 04 09 10 01 11 xyz-165 Figure 106 Base assembly July 08 197 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
11.1.
xyz-166 06 19 12 08 25 21 18 09 15 04 24 17 23 11 03 A 16 07 18 05 20 13 17 10 A 10 02 28 26 01 14 27 22 Figure 107 Column assembly July 08 199 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
11.1.
20 09 08 33 29 37 12 38 02 35 16 22 07 03 30 35 15 06 34 13 14 23 31 19 23 27 26 18 24 32 36 17 04 10 05 11 25 01 28 21 xyz-167 Figure 108 Magazine assembly July 08 201 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
11.1.
Item No Part Number 38 AWMF01020 July 08 Description Washer Quantity Remarks 1 AW04 203 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
Figure 109 ATC assembly Issue 01 204 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 25 49 33 27 38 06 40 29 31 28 24 01 08 30 39 34 32 35 52 28 05 26 46 16 43 17 42 52 02 41 07 20 44 04 45 23 47 37 03 13 18 56 51 48 54 36 11 12 55 53 14 48 50 21 10 09 22 19 15 xyz-168
11.1.
Item No Part Number 38 MS530380 Washer 1 39 MS530390 Spring 2 40 MS530400 Regulating Ring 1 41 MS530410 Hone Sensor Bolt 1 42 MT530420 Key 1 43 MT530470 Connector Bracket 1 44 MS530480 Bracket 1 45 MS530490 Electrical Box 1 46 A300100040 Bolt 1 M12 47 A300100050 Bolt 1 M20 48 A300100060 Sensor 3 49 AB1820 Bearing 2 LFB1820 50 AB32005 Bearing 1 32005 51 AB32007 Bearing 1 32007 52 AB6208 Bearing 2 6208 53 ANM115025 Nut 1 M25X1.
xyz-151 10 12 78 72 48 47 10 48 70 54 92 25 77 90 30 13 31 54 68 69 87 50 47 11 87 02 70 Figure 110 ATC cam box assembly July 08 207 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-152 85 65 55 62 91 03 04 74 86 29 88 51 28 49 58 21 20 61 14 01 76 71 53 42 05 80 23 53 24 22 94 15 64 60 55 93 Figure 111 ATC cam box assembly Issue 01 208 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-153 59 09 46 45 08 52 63 87 81 57 96 32 07 37 86 38 80 34 35 36 41 90 36 06 66 19 80 89 18 97 02 Figure 112 ATC cam box assembly July 08 209 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-154 82 43 44 95 85 83 84 75 27 01 85 40 33 56 26 81 17 73 82 16 79 67 79 79 39 56 40 Figure 113 ATC cam box assembly Issue 01 210 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.1.
Item No Part Number 38 A01-134 Ring 1 39 A01-035 Dog Shaft 1 40 A01-036 Cover 2 41 A01-037 Needle Bearing Holder 1 42 A01-038 Adjusting Ring 1 43 A01-040 Cover 1 44 A01-052 Rubber Seal 1 45 O Ring 1 AS031 46 O Ring 1 AS033 47 O Ring 2 AS035 48 O Ring 2 G75 49 O Ring 1 G80 50 Oil Seal 1 TC 30427 51 Oil Seal 1 TB4 507212 52 Roller Bearing 1 32005 53 Roller Bearing 1 32008 54 Roller Bearing 2 30206 55 Roller Bearing 2 32011 56 Ball Bear
Item No Part Number Description Quantity Remarks 76 Oil Gauge 1 77 Chain 1 RS25x597L(94) 78 Cable Gland 1 M16x1.5 79 Set Screw 5 M5x6 80 Set Screw 14 M6x5 81 Screw 5 M4x6 82 Screw 9 M4x8 83 Screw 4 M3x10 84 Screw 2 M4x16 85 Screw 12 M5x8 86 Screw 10 M5x12 87 Screw 16 M6x12 88 Screw 6 M6x16 89 Screw 3 M6x25 90 Screw 3 M8x20 91 Screw 18 M8x25 92 Screw 2 M8x35 93 Screw 4 M10x25 94 Screw 4 M10x30 95 Nut 4 M3xP0.
1 01 03 02 06 2 04 09 05 10 07 11 08 4 16 12 15 4 4 18 14 13 17 4 28 19 20 10 24 21 22 25 26 23 35 27 29 36 31 30 3 37 32 38 33 10 39 40 41 xyz-155 Figure 114 Lubricator assembly Issue 01 214 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.1.10 Lubricator Assembly Item No Part Number 1 136007 2 155023-MA 3 190104 4 5 Description Quantity Remarks Cross Recess Head Screw 4 M4x12L Top Cover 1 YET-3.1 Sticker 1 136006 Self Tapping Screw 4 M3x6L 300031 IC Board 1 YET-C 110V/220V 6 341204 Terminal Bond 1 VH-6P 7 155026-SE Oil Box (Top) 1 Ø16.
Item No Part Number Description Quantity Remarks 36 133004 Socket Headless Set Screw 1 M3x6L 37 YET020 Aluminium Pipe 1 Ø6x270mm 38 170001 Oil Seal 1 3L 39 162002-SE Oil Box 1 3L 40 190103 Sticker (ISO-9002) 1 41 190141 Sticker (Operation Note) 1 Issue 01 216 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual YET-C1P2/C2P2 July 08
xyz-169 01 02 22 17 24 20 23 05 14 21 26 25 16 11 06 19 12 09 08 07 18 15 09 24 03 25 13 Figure 115 Guard assembly July 08 217 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
11.1.11 Guard Assembly Item No Part Number 1 MT360050 Rear Cover 1 2 MT410010 Electrical Cabinet 1 2.3m/m 3 MT410010-C Electrical Cabinet 1 2.3m/m 4 MT410010-D Cover 1 2.3m/m 5 MT410030 Control Box 1 2.3m/m 6 MT420020 Electrical Handwheel Bracket 1 2.3m/m 7 MT420030 Guard 1 2.3m/m 8 MT420040 Guard 1 2.3m/m 9 MT420080 Cover 1 2.3m/m 10 MT420110 Cover 1 2.3m/m 11 MT420110-A Cover 1 2.3m/m 12 MT420120 Bracket 1 2.3m/m 13 MT430050 Cover 1 2.
xyz-170 01 12 09 11 10 04 02 08 05 07 03 06 Figure 116 Coolant tank July 08 219 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
11.1.12 Coolant Tank Item No Part Number 1 MT360020 2 MT360020-A 3 MT360030 4 Description Quantity Remarks Coolant Tank 1 2.0m/m Side Cover 1 2.3m/m Coolant Pump 2 2.3m/m MT360040 Chip Car 1 2.3m/m 5 MT360080 Coolant Tank Cover 1 S45C 6 MT360130 Coolant Tank Cover 1 S45C 7 MT360140 Coolant Tank Cover 1 2.3m/m 8 MS360050 Roller 4 2.3m/m 9 MS720030 Coolant Pump 2 2.
02 04 03 01 xyz-171 Figure 117 Chip conveyor July 08 221 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
11.1.
Figure 118 Pneumatic assembly July 08 223 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 04 03 A Valve 11 RPR 23 03 10 05 Regulator FRL UNIT Pneumatic Filter with Water Trap AIR INPUT 80 PSI B 02 01 06 Libricator 06 B B 12 14 06 A Valve 13 A Valve 16 POWER DRAWBAR CYLINDER Regulator 15 B A Valve AIR BLOW 07 Speed Control 09 08 B 16 15 17 Speed Control with check SPINDLE AIR PURGE RPR A Valve 09 Speed Control with check ATC TOOL P
11.1.
xyz-001 11 4 3 1 2 10 9 8 MU 220V/380V AC 5 6 7 Rotary Type Tool Changer Parts List AU 220V/380V AC 11.
11.2.1 Item No Tool Magazine Transmission Part Number Description Quantity Remarks MU Indexing Motor Mechanism 1 1/4 HP 220 V/380 V 1:20 0.2 KW AU Tool Change Motor Mechanism 1 1/2 HP 220 V/380 V 1:10 0.37 KW 1 TS12-02P-1 Sensor Switch 1 1 Counting signal of tool mechanism 2 TS12-02P-1 Sensor Switch 2 1 Positioning signal of tool mechanism 3 SC-100 Reaction Switch 1 1 Pocket Down Pos L.S. 4 SC-100 Reaction Switch 2 1 Pocket Up Pos L.S.
Figure 120 Driving sprocket assembly July 08 227 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 1031 1032 1033 1030 1029 1028 1027 1026 1024 1025 1023 1022 1021 1020 1019 1018 1016 1035 1017 1034 1015 1014 1013 1012 1011 1010 1008 1009 1006 1007 1005 1001 1002 1003 1004 xyz-008
11.2.
Item No 1035 July 08 Part Number Description Tool Storage Quantity Remarks 1 FC25 229 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-009 1036 1037 1038 1039 1049 1050 1051 1052 1053 1054 1055 1056 1040 1041 1042 1043 1044 1045 1046 1047 1048 Figure 121 Motor transmission assembly Issue 01 230 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
Figure 122 Tool falling cylinder assembly Issue 01 232 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 1072 1071 1070 1069 1073 1068 1074 1067 1075 1076 1065 1077 1063 1064 1078 1062 1079 1060 1061 1080 1059 1081 1058 1082 1057 xyz-010 1083 1084 1085 1086
11.2.
1096 1091 1092 1089 1095 1094 1093 1090 1088 1087 1097 1098 1099 1100 1101 1102 1103 1104 1105 xyz-011 Figure 123 Tool falling guide plate cylinder assembly Issue 01 234 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
xyz-012 1125 1108 1109 1110 1111 1112 1113 1114 1115 1116 1117 1124 1123 1121 1122 1120 1118 1119 1107 1106 Figure 124 Support block assembly Issue 01 236 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
1129 1130 1131 1132 xyz-013 Figure 125 ATC Adjusting block assembly Issue 01 238 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
1139 1136 1137 1138 1135 1133 1134 xyz-014 Figure 126 ATC protector assembly Issue 01 240 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
1140 1141 1142 1143 xyz-015 Figure 127 ATC sensor assembly Issue 01 242 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
xyz-016 9013 9003 9002 9001 9014 9004 9016 9015 9006 9005 9017 9018 9007 9020 9021 9026 9019 9008 9023 9022 9009 9024 9010 9025 9011 9012 Figure 128 Tool change arm assembly Issue 01 244 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
xyz-018 104 201 214 103 213 224 101A 241 241 103 104 213 214 201 224 227 246 101B 228 105 127 247 226 114 218 219 102 242 Figure 129 Input shaft Issue 01 246 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
Figure 130 Output shaft Issue 01 248 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 252 208 229 202 112 224 129 210 209 230 203 211 202 109 128 130 216 240 226 203 108 110 134 233 101A 210 208 106 107 215 225 xyz-019 244 111
11.2.
xyz-020 206 207 116 205 115 207 136 135 233 233 101B 237 245 117 207 223 224 235 133 236 212 207 238 206 131 132 Figure 131 Idler sprocket and rocker Issue 01 250 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
xyz-021 123 204 221 234 239 126 232 243 124 204 221 231 118 125 119 232 121 217 249 250 220 101A 222 120 122 220 Figure 132 Signal Issue 01 252 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
11.2.
Issue 01 254 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
12.0 Machine Wiring 12.
xyz-088 Figure 133 Manual panel Issue 01 256 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
July 08 257 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 Figure 134 Layout FOR:KR-MF560 MERLIN GERIN EasyPact EZC100F 3050 50A 3-Pole 380/415v 10KA B1 Q11 REACTOR 6SN1111-0AA00-DBA1 I/R MODULE 6SN1145-1BA01-0BA1 B2 F11 32A FILTER SCHAFFNER FN3258-55-52 B1-X11 GND S,X,Y DRIVER CCU3 BOX 6FC5410-0AY03-0AA1 6FC5447-0AA00-0AA1 DRIVER 6SN1123-1AA00-0BA1 B1 F21 1A DRIVER 6SN1123-1AA00-0AA1 FAN AC24V xyz-089
Figure 135 Layout Issue 01 258 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 I/O X404 B3-X13 B3-X14 B6-X11 I/O X405 B6 B7 B6 B6 B6 KA11 KA11 K12 KT11 K11 I/O X402 64IN/32OUT INTERFACE EFP MODULE FOR:KR-MF560 TYPE 1 B3-GS1 RM3 RM1 RM4 B3-GS2 B3-X11 X12 RM2 B3-Q11 B3-Q12 B3-Q13 B3-Q14 B3-Q15 B3-Q16 B5 B5 B1 GND K15 K14 Q13 B5 B5 B5 B5 B5 B5 K23 K22 K17 K16 K13 K12 B1 B1 B1 B1 Q22 Q15 Q14 Q12 xyz-090
xyz-091 Figure 136 Layout July 08 259 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-092 Figure 137 Power circuit Issue 01 260 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-093 Figure 138 Power circuit July 08 261 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-094 Figure 139 Power circuit Issue 01 262 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-095 Figure 140 CNC system July 08 263 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-096 Figure 141 Tran circuit Issue 01 264 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-097 Figure 142 Tran circuit July 08 265 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-098 Figure 143 DC24V circuit Issue 01 266 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-099 Figure 144 DC24V circuit July 08 267 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-100 Figure 145 AC24V circuit Issue 01 268 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-101 Figure 146 AC24V circuit July 08 269 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-102 Figure 147 Emergency circuit Issue 01 270 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-103 Figure 148 D.K.
xyz-104 Figure 149 Input define Issue 01 272 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-105 Figure 150 Input define July 08 273 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-106 Figure 151 Input define Issue 01 274 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-107 Figure 152 Input define July 08 275 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-108 Figure 153 Input define Issue 01 276 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-109 Figure 154 Input define July 08 277 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-110 Figure 155 Input define Issue 01 278 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-111 Figure 156 Input define July 08 279 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-112 Figure 157 Output define Issue 01 280 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-113 Figure 158 Output define July 08 281 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-114 Figure 159 Output define Issue 01 282 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-115 Figure 160 Output define July 08 283 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-116 Figure 161 I/O PCB Issue 01 284 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-117 Figure 162 Input list July 08 285 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-118 Figure 163 Input list Issue 01 286 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-119 Figure 164 Output list July 08 287 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-120 Figure 165 Arm type Issue 01 288 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-121 Figure 166 Armless type July 08 289 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-122 Figure 167 MPG unit Issue 01 290 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-123 Figure 168 Mini BHG July 08 291 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-124 Figure 169 4th encoder Issue 01 292 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-125 Figure 170 4th interface July 08 293 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-126 Figure 171 Interlock door Issue 01 294 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-127 Figure 172 Servo and OT B.P.
xyz-128 Figure 173 RS-232 Issue 01 296 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
Figure 174 X, Y axis limit July 08 297 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01 2 3 4 5 6 7 8 9 10 11 12 13 14 15 X-OT X-EMG1 COM X-HOME X-EMG1 X-OT X-EMG2 COM Y-OT X-EMG2 Y-EMG1 Y-HOME 24AWG X12C 450CM ORANGE/BLACK PINK WHITE ASH PURPLE BLUE YELLOW GREEN BLACK BROWN RED ORANGE D-SUB 15P FEMALE CONNECTING X.Y AXIS LIMIT Ground pin 1 Signal +24V B6-X11/4 I33.1 I37.5 B6-X11/3 B6-X11/3 I37.
Figure 175 X, Y axis limit Issue 01 298 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08 2 3 4 5 6 7 8 9 10 11 12 13 14 15 X-OT X-EMG1 +24V X-HOME X-EMG1 X-OT X-EMG2 +24v Y-OT X-EMG2 Y-EMG1 Y-HOME D-SUB 15 MALE 22AWG X6C 100CM 22AWG X4C 100CM 22AWG X2C 150CM NC YELLOW 22AWG X4C 150CM NO 22AWG X6C 100CM WHITE COM NO COM RED/BLUE GREEN BLACK NO 22AWG X4C 100CM RED NC COM WHITE NC 22AWG X2C 150CM WHITE BLACK COM NO NC COM 22AWG X4C 150CM RED WHITE B
xyz-131 Figure 176 Oil cooler July 08 299 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-132 Figure 177 Motor plug Issue 01 300 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-133 Figure 178 B6-X11 circuit July 08 301 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-134 Figure 179 C.T.S.
xyz-135 Figure 180 Motor plug July 08 303 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
xyz-136 Figure 181 Arm type Issue 01 304 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
xyz-137 Figure 182 Chip conveyor July 08 305 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
12.
July 08 ON OFF ON OFF (Positioning) Sensor switch signal (Counting) Sensor switch signal Cylinder motion 307 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Number send to M/C tool magazine ON OFF Motor stopping signal ON OFF Motor in motion ON OFF ON OFF Tool returning reaction switch Tool clamping confirmation signal ON OFF Tool falling reaction switch ON OFF ON OFF Reaction switch signal of tool returning Origin confirmation signal ON OFF Reaction switch signal of to
12.2.1 Sequence No. Electrical Action Sequence Action 1 Tool selection input (clockwise and anti-clockwise tool selection input). 2 Tool disk/tool chain counting and positioning signal (to position and stop the indexing mechanism motor). 3 Tool falling solenoid valve input. 4 Tool falling (cylinder retraction) positioning signal. 5 Motor operation input of tool change mechanism. 6 Motor stopping signal of tool change mechanism.
Sensor switch 3Ø AC220V U Z V Y W X 220V Stop coil Motor wiring 3Ø AC220V U Z V Y W X 380V Stop coil xyz-005 Figure 185 Motor wiring diagram July 08 309 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual Issue 01
3Ø AC220V U Z V Y W X DC90V Loose stop coil Commutator 3Ø AC380V U Z V Y W X DC90V Loose stop coil Commutator xyz-006 Figure 186 Motor to commutator Issue 01 310 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
Ø63x75L Tool falling cylinder Air pressure fast adaptor Outer/inner thread adaptor PT3/8" x10mm 3/8" X 1/4" PU 10x6.
Issue 01 312 XYZ Machine Tools XYZ 560 Mini Mill and 710 VMC Operation Manual July 08
13.0 Warranty 13.1 July 08 Warranty for the Machine 1. Subject to the conditions of the warranty, XYZ Machine Tools warrants that the Goods will, at their time of acceptance, remain free from defects in material and workmanship for the shorter of a period of 12 months or for 2000 hours of use. 2.
Tools’ obligations in relation to the Goods if the delay or failure was due to any cause beyond XYZ Machine Tools’ reasonable control.
