Owner`s manual

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GLC/GW-100

MANUAL

 INSTALLATION

 SERVICE

 PARTS

REV.1.02A

800- 854- 6417

FAX 714-895-2141

CMA DISHMACHINES

12700 KNOTT STREET

GARDEN GROVE, CALIFORNIA 92841

Owner’s Manual

Summary of content (26 pages)

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Owner’s Manual GLC/GW-100 MANUAL  INSTALLATION  SERVICE  PARTS REV.1.02A CMA DISHMACHINES 12700 KNOTT STREET GARDEN GROVE, CALIFORNIA 92841 800-854-6417 FAX 714-895-2141 www.cmadishmachines.
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TABLE OF CONTENTS MODEL GLC/GW-100 1. RECEIVING ................................................................................................... 2 2. SPECIFICATIONS ......................................................................................... 3 2.1. GLC ................................................................................................................................................ 3 2.2. GW-100 .............................................................................
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Receiving 1. Receiving 1. Remove all packing material from the machine. 2. Remove all tape securing components within the machine. Check that both trays are positioned properly. 3. Check for the following component parts: A. Check that the rinse screen is secure in the rinse drain. B. Check the position of the GLC curtains. C. Check that the conveyor is level and the drive gear is engaged in the conveyor’s outer rim grooves. D.
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Specifications 2. Specifications 2.1. GLC WATER CONSUMPTION HOT WATER INITIAL FILL 3 GAL. 11.35 L. HOT WATER PER HOUR (max) 12 GAL. 45.42 L. COLD WATER PER HOUR 168 GAL. 636 L. 1000 - COLD WATER INLET 1/2” - HOT WATER INLET 1/2” - 1-1/2” - INLET COLD WATER 75 °F 24°C INLET HOT WATER (recommended) 140°F 60°C DEPTH 25-1/8” 63.8CM WIDTH 25-1/4” 64CM HEIGHT 39”-40-1/2” 99.1-102.8CM 11-3/4” 29.
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Specifications 2.2. GW-100 WATER CONSUMPTION HOT WATER INITIAL FILL 3 GAL. 11.35 L. HOT WATER PER HOUR (max) 12 GAL. 45.42 L. COLD WATER PER HOUR 168 GAL. 636 L. 1000 - COLD WATER INLET 1/2” - HOT WATER INLET 1/2” - 1-1/2” - INLET COLD WATER 75 °F 24°C INLET HOT WATER (recommended) 140°F 60°C DEPTH 25-1/8” 63.
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Operation 3. Installation 3.1. Electrical* GLC - a 20 Amp, 208-240 Volt, 60 Hz dedicated circuit should be used to supply electrical power to the GL-C machine (see specification sheet page 3). The power connection with the leads L-1, L-2 and Ground must be such that there is sufficient length of flexible conduit to permit the machine to be moved for cleaning. This machine operates from 208 to 240 Volts.
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Operation 4. Operation 4.1. 4.2. 4.2.1. Filling of the Wash Tank • With overflow drain tube in place in the detergent tank proceed to following. • Turn power on-off/flush switch to the “ON” position. The water solenoid will activate and fill soap tank until the proper level is reached, also activating heating element. • Set the thermostat for minimum 140°F/60°C. The wash tank temperature is regulated by heater and thermostat.
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Operation Adjustments To Rinse Agent Pump: • Follow same procedures as detergent for priming chemical. • Cycle glasses through machine and verify rinse agent is feeding properly. Increase rinse aid as necessary by turning up or down circuit set screw. • Basic circuit board setting is 9:00. Note: To meet standards set by NSF, chlorine at 50ppm must be used in the final rinse. 4.3. Cleaning Instructions 4.3.1.
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Maintenance 5.
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Maintenance PROBLEM LIKELY CAUSE SOLUTION Moisture, condensation, wet areas behind service door Pump seal leaking Replace Detergent tank drain screen plugged Primary drain plugged Clean Clean Rinse water drain line backing up Clear obstruction, clean machine Return screen in soap detergent tank plugged Clean Covers on detergent tank are not installed properly causing condensation Position all top covers to completely cover top of tank Power off at circuit breaker Reset circuit breaker Drive
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Parts Manual 6. Parts Manual 6.1. GLC Initial Parts Kit p/n 1100.47 P/N DESCRIPTION Qty *00120.00 Thermometer (Bi Metal) 1 00201.47 Wash Pump 1 00308.47 Spray Arm End Plug 3 00421.47 Conveyor Rocker Switch 1 00472.47 Conveyor Shut Off Switch 1 *00631.05 Ice Cube Relay 220V, 12A 1 00631.47 Ice Cube Relay 220V, 20A 1 00715.47 3/8” Check Valve 1 00810.47 Drive Motor 208-240V 1 00811.47 Drive Motor Spring 1 00815.00 Peri Pump Complete 1 00820.
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Maintenance 6.2. GW-100 Initial Parts Kit p/n 1100.49 P/N DESCRIPTION Qty *00120.00 Thermometer (Bi Metal) 1 00201.49 Wash Pump 1 00308.47 Spray Arm End Plug 3 00421.47 Conveyor Rocker Switch 1 00472.47 Conveyor Shut Off Switch 1 *00631.00 Ice Cube Relay 120V, 12A 1 00631.49 Ice Cube Relay 120V, 20A 1 00715.47 3/8” Check Valve 1 00810.49 Drive Motor 120V 1 00811.47 Drive Motor Spring 1 00815.00 Peri Pump Complete 1 00820.00 Peri Pump Circuit Board 1 00821.
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Parts Manual 6.3. Exploded View Drawings 6.2.1. Main Assembly ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 1 2 05004.00 Upper Spray Base Inlet Tube 21 1 16306.50 Right Door 2 2 14754.10 Grommet 22 2 00940.50 Screw, 10-32 x 3/8” 3 4 03101.47 Clamp #6 23 1 00941.00 10-32 X 5/8 Panhead Screw 4 1 03106.47 Braided Hose 3/8” 24 1 00421.45 Switch Bumper 5 1 14755.00 Wash Arm 25 1 16402.60 Front Pillar (Right Hand) 2” taller 6 1 14752.
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Parts Manual 6.2.2. Conveyor Wheel / Curtain ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 1 1 16505.00 Curtain Support 6 1 16451.00 2 1 13703.47 Curtain 7 1 14750.00 Conveyor Turntable 3 1 16505.10 Curtain Clamp 8 1 16350.50 Tray- Left 4 8 00927.00 Nut, 8-32 9 1 16350.00 Tray- Right 5 8 00911.50 Screw, 8-32 x 3/8” 10 4 14750.10 Turntable Glide Block MODEL GLC/GW-100 SERVICE & PARTS MANUAL Rev. 1.
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Parts Manual 6.2.3. Conveyor Shut-Off Rod Assembly 16 2 00940.50 Truss Head Screw 10-32 x 3/8” 17 1 16320.00 Shut-off Rod 18 1 16521.00 Activator 19 1 00935.00 Socket Set Screw, 1/4-20 x 1/4” 20 1 16514.30 Nut Plate 21 1 00472.47 Conveyor Shut Off Switch 22 1 00438.00 Snap Bushing Universal 875-11 23 2 04806.00 #10 Brass Washer 24 2 01001.00 Pan Head Screw 6-32 x 1" 25 1 16514.00 Conveyor Shut Off Switch Brack. 26 2 03814.
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Parts Manual 6.2.4. GLC Control Box Assembly P/N 18612.49 ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 1 1 16403.00 GLC/GW-100 Control Box 13 1 00815.00 Peri Pump Complete 2 1 00470.10 Toggle Switch Rubber Boot 14 1 00818.00 Peri Pump Cover 3 3 13417.92 Heater Thermostat (EGO) 15 1 16515.00 Peri Pump Panel 4 1 13418.47 Auto- Fill Timer 220V 16 1 00816.00 Peri Pump Gear Motor 5 1 00454.06 Power Block 6 Position 17 1 03470.
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Parts Manual 6.2.5. GW-100 Control Box Assembly P/N 18611.47 ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 1 1 16403.00 GLC/GW-100 Control Box 13 1 00815.00 Peri Pump Complete 2 1 00470.10 Toggle Switch Rubber Boot 14 1 00818.00 Peri Pump Cover 3 3 13417.89 Heater Thermostat (EGO) 15 1 16515.00 Peri Pump Panel 4 1 13418.49 Auto- Fill Timer 120V 16 1 00816.00 Peri Pump Gear Motor 5 1 00454.06 Power Block 6 Position 17 1 03470.
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Parts Manual 6.2.5. Soap Tank Assembly ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 1 1 03101.49 Hose Clamp #24 13 1 16545.50 Overflow Drain Tube 2 1 03106.40 Ribbed Drain Hose 1 1/2" ID 14 1 00120.00 Thermometer Bi Metal 3 1 03101.00 Hose Clamp # 16 - 1" 15 1 13415.47 GLC Screw Plug Heater 3KW 4 1 03108.60 Transfer Hose 1" Reinforced 15417.30 GW-100 Heater 1250 W, 120V 5 1 03106.45 Braided Hose 1/2" 16 1 13417.
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Parts Manual 6.2.6. Water Inlet Plumbing ITEM NO. NO. REQ’D 1 2 P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 41015.70 Solenoid Valve 3/8” 220V 3 2 40017.00 1/2 x 3/8” FPT Reducer 41015.49 Solenoid Valve 3/8” 115V 4 1 00715.47 3/8" Check Valve 3/8" Ball Valve 1A 2 41015.77 Flow Washer 5 1 41014.49 1B 2 41015.40 3/8" Solenoid Valve Repair Kit 6 2 40012.10 1/2 Barb x 3/8” MIP Elbow 1C 2 N/A 3/8" Solenoid Valve Cover 7 2 03101.
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Parts Manual 6.2.7. Sanitizer Plumbing Component Hardware ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 1 1 00120.01 Thermometer 9 1 03106.45 1/2" I.D. Braided Hose 2 2 40011.00 3/8" FPT Cross Connector 10 1 03106.47 3/8" I.D. Braided Hose 3 1 40012.10 3/8" MPT x 1/2" 90° Hose Barb 11 1 00434.49 1/2 x 1/2 x 3/8" Tee 4 2 13658.00 Chemical Check Valve 12 5 03101.47 7/16" Gear Clamp 5 1 00425.51 Chemical Tubing Blue 13 1 13699.
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Parts Manual 6.2.8. Vacuum Breaker and Hardware ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 1 1 03624.00 1/2" Vacuum Breaker 2 1 40014.00 1/2" MPT x 1/2" Hose Barb 1A 2 00421.51 6-32 x 1/4” SS Panhead Screw 3 2 03101.47 7/16" Clamp 1B 1 00739.50 Vacuum Breaker Cap 4 1 03106.45 1/2" I.D. Braided Hose 1C 1 03624.25 1/2” Vacuum Breaker Bonnet 5 1 16410.00 Vacuum Breaker Support 2” taller 1D 1 03623.
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Parts Manual 6.2.9. Wash Pump Assembly ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D 1 2 1 1 13503.70 13503.71 Pump Head Impeller 3 1 13503.72 Seal Kit 4 1 13503.73 Pump O-Ring 10 5 1 13503.74 Back Plate 6 1 N/A Motor 7 1 13503.76 Capacitor MODEL GLC/GW-100 SERVICE & PARTS MANUAL Rev. 1.02 8 9 P/N DESCRIPTION 1 1 13503.77 13503.60 Cover GLC Pump - 1ph 240v, 60HZ 1 00201.44 GW-100 Pump – 1ph 115V 4 03101.00 Hose Clamp # 16 1" 11 1 03108.
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Parts Manual 6.2.10. Conveyor Drive Assembly ITEM NO. NO. REQ’D P/N DESCRIPTION ITEM NO. NO. REQ’D P/N DESCRIPTION 1 1 14751.00 Drive Gear 6 4 00940.50 Screw, 10-32 x 3/8” 2 1 00104.83 VA Drain Motor Shaft Gasket 7 1 00810.47 Drive Motor 220V 3 1 16570.50 Drive Motor Housing 00810.49 Drive Motor 115V 4 1 00811.47 Extension Spring 16570.60 Drive Motor Housing Cover 5 1 00438.00 Snap Bushing Universal 875-11 MODEL GLC/GW-100 SERVICE & PARTS MANUAL Rev. 1.
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Parts Manual 6.2.11. Waste Collector Assy. P/N 16565.00 ITEM NO. NO. REQ’D P/N DESCRIPTION 1 1 16562.00 Waste Collector Screen 2 1 16560.00 Waste Collector Tray 3 1 06231.47 Label 4 1 03106.51 Clear Vinyl Tubing 1/2” ID x 3/4”OD 5 1 00899.01 Cleaning Drill not shown 6 1 00899.02 Cleaning Brush not shown MODEL GLC/GW-100 SERVICE & PARTS MANUAL Rev. 1.
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POWER ON/OFF FLUSH 6 LEVEL CONTROL TIMER FLOAT SWITCH 3 2 1 ROCKER SWITCH DETERGENT PRIMER SANI PRIMER MODEL GLC/GW-100 SERVICE & PARTS MANUAL Rev. 1.
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POWER ON/OFF FLUSH 3 24V TRANSFORMER 115V A B CIRCUIT BOARD CIRCUIT BOARD C 4 8 6 C 5 8 6 4 NO 3 7 2 NC 1 DET RELAY 7 5 3 NO 4 C 5 6 NO 3 2 NC 2 NC 1 1 SANI/RINSE RELAY FILL/HEATER RELAY CIRCUIT BOARD LEVEL CONTROL TIMER FLOAT SWITCH 6 2 1 ROCKER SWITCH DETERGENT PRIMER SANI PRIMER MODEL GLC/GW-100 SERVICE & PARTS MANUAL Rev. 1.