Instructions / Assembly

ManualsBrandsClopay ManualsDoors & WindowsGallery Collection 16 ft. x 7 ft. 18.4 R-Value Intellicore Insulated Sandtone Garage Door with Arch Window

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Drill 3/16" pilot holes at each lag screw location. Fasten ﬂag bracket to

jamb using (3) 5/16" × 1-5/8" lag screws, one in each of top, middle and

bottom holes. Repeat on opposite side.

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Once ﬂag brackets are securely fastened to jamb, tighten track bolts and

ﬂange nuts connecting ﬂag brackets to tracks (Fig. 11-D).

NOTE: The tops of vertical tracks must be level with each other. Check

this by measuring from top of door sections to top of track on both

sides. If they are not equal, cut material off bottom of one track to

lower it or raise other track.

NOTE: Pressure-treated lumber purchased after January 2004 is

treated with chemicals that have highly corrosive effects on metal

fasteners. Fasteners provided with door are intended for use with

standard lumber (not pressure-treated) only. If installing door

into an opening framed with pressure-treated lumber, it is highly

recommended that 5/16" × 1-5/8" lag screws with a minimum

galvanization equivalent of G185 be purchased for this application.

Step 11-4: Assemble Flag Brackets to Vertical Track

NOTE: On some doors this angle may be 82" long and will require (3)

additional fasteners per side. If angle has been preassembled, skip

STEP 11-4 and proceed with STEP 11-5.

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Fasten horizontal angle to horizontal (curved) track using

(2) 1/4" × 5/8" track bolts and (2) 1/4" ﬂange nuts.

Head of bolt faces inside track (Fig.11-E).

Step 11-5: Support Rear End of Track

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Temporarily support rear end of track with a rope tied to trusses overhead

in garage or resting on tall ladder (Fig. 11-F).

Step 11-6: Assemble Horizontal Track to Flag Bracket

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Place curved end of horizontal track over roller in top bracket.

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Attach track to ﬂag bracket using (2) 1/4" × 5/8" track bolts and

(2) 1/4" ﬂange nuts. Head of bolt faces inside track.

NOTE: Horizontal and vertical track must join together to form a

continuous channel for rollers.

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Attach end of horizontal angle to top of ﬂag bracket with a

3/8" × 3/4" carriage bolt and 3/8" hex nut (Fig. 11-G).

• For 15" radius track use top set of slots

• For 12" radius track use middle set of slots

• For low headroom track use bottom set of slots

Step 11-7: Assemble Rear Track Hangers

NOTE: Rear track hangers are not provided with standard hardware

and will need to be made at this time. They are used to attach rear

horizontal track to ceiling joist and must be strong enough to hold full

weight of door.

! WARNING

Sway braces must be used to prevent tracks from spreading and allowing

door to fall, which could cause serious injury. Bolts placed in end of each

track (Fig. 11-H) must be at least 1" long to prevent top section from

exiting track.

Fig. 11-D

Fig. 11-F

Horizontal

Track

Vertical

Track

Horizontal Angle Bracket

Flag Bracket

Rope

Fig. 11-G

Horizontal

Track

Horizontal

Angle

3/8" x 3/4"

Carriage

Bolt

Fig. 11-E

Horizontal Angle

Horizontal Track

Fig. 11-E

Fig. 11-F

Fig. 11-G