Instructions / Assembly

16
Step 9A-8: Prepare Last (Top) Section
■
Place Last Section face down on covered sawhorses.
■
Place top roller brackets 3-1/4" from the top of the section, aligning the
middle hole in top of bracket with the bottom hinge hole/indentation.
■
Attach top bracket using (3) #14 × 5/8" sheet metal screws.
NOTE: If door was supplied with any struts (Table 7-A) attach using
1/4" × 3/4" self-tapping screws (Fig. 9A-F). When predrilled holes do
not line up with hinge holes, drill (2) 3/16" pilot holes through strut
and door at each hinge hole location (or use impact wrench with 7/16"
socket and self-tapping screws (Fig. 9A-F).
Step 9A-9: Place and Secure Last (Top) Section
■
Place top section in opening on top of previous section.
■
Drive a 10d 3" nail in the jambs at each section end. Bend over edge to
hold section in place.
■
Attach hinges from top of previous section to bottom of the this section
using (2) #14 × 5/8" sheet metal screws for each hinge (Fig. 9A-E).
NOTE: If your door is to be used with an electric operator, you must
reinforce the top section before placing it in the opening. Proceed to
STEP 10 prior to completing this step.
Step 9A-10: Place Rollers
■
Place a roller in the top and bottom bracket and in the tubes in each of
the hinges at the ends of each installed section.
NOTE: In hinges with two tubes, placer roller in tube farthest from door
face (Fig. 9A-G).
INSIDE OF SECTIONS
Door ID
Label
DOOR ID #: SECTION #:
9723-01
E X A M P L E
Alignment Label
Fig. 9A-H
STEP 9 - INSTALL DOOR SECTIONS
STEP 9B: FOR COMPOSITE DOORS
Composite Overlay Faux Wood Doors and Composite Overlay Doors are
custom assembled one door at a time. It is important matching sections stay
together and sections are stacked in the correct order.
Step 9B-1: Stack Composite Door Sections
■
Door sections are labeled on the inside upper left hand corner of the
section (Fig. 9A-H).
■
All sections for each door have the same four digit identification number.
■
Sections should be stacked in sequence, with #01 being the bottom
section, the next section being #02 and so on.
■
Use the Alignment Label between joining sections to ensure proper
alignment of the door sections.
#14 x 5/8"
Sheet Metal
Screws
1/4" x 3/4"
Self-Tapping
Screws
End Stile
Top Bracket
Strut (If required)
Fig. 9-F
Fig. 9A-F
Top Bracket
#1 HingeBottom Bracket
#2, 3 or 4 Hinge
Fig. 9-G
Fig. 9A-G