User Manual

US Metric
Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]
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SPECIFICATIONS, APPLICATIONS
All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components
on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.
Welding Process MIG (GMAW)
Axial Travel 6 or 12 inches 152.4 or 304.8 mm
(longer reach requires torch extension)
Step Range 0.040 - 0.220 inches 1.0 - 5.6 mm
Wire Diameter Range 0.023 - 0.045 inches 0.58 - 1.14 mm
Amperage Rating 175A Continuous
Total Extended Reach 39 inches 990.6 mm
Torch Welding Diameter Ranges
ID Bores #00 through #12 0.88 - 54 inches 22.4 - 1371.6 mm
OD Torches, max dia. 14, 28, or 56 inches 355.6, 711.2 or 1422.4 mm
Face Torch 1.0 - 20.0 inches 25.4 - 508.0 mm
Torch Extensions 3, 6, 12, and 18 inches 76.2, 152.4, 304.8 and 457.2 mm
Unsupported Torch Reach 60 inches 1524.0 mm
Control Box Voltages 120 VAC 50/60Hz or 230 VAC 50/60 Hz
Wire feeder
4-roll drive system accepts standard spools 30 lb spools 13.6 kg spools
Power Supply Requirements: Recommended 300 Amp Rating CV power source with remote voltage control capability
(power supply not included in BW3000 AutoBoreWelder Package)
Weights and Dimensions
Weights and Dimensions vary for each
package. Final weights will be determined
at the time of your order;
Standard BW3000 is shipped in 3 boxes:
(Weights and Dimensions are approximate)
Box #1 8 x 16 x 19 Inches
(203 x 407 x 483 mm)
Weight: 21 Lbs (9.53 kg)
Box #2 9 x 18 x 21
(229 x 457 x 533 mm)
Weight: 27 Lbs (12.25 kg)\
Box #3 20 x 30 x 13 Inches
(508 x 762 x 330 mm)
Weight: 106 Lbs (48 kg)
APPLICATIONS
The BW3000 is widely used by
these industries:
Mining & Heavy Construction
Power Generation
Pulp & Paper
Typical Applications:
• Bores, pivot points, buckets
and hitches
• Valve and pump repairs
• Gears and gear boxes
• Motor housings and shafts
• Electric motor repair
• Loader bucket & hitch repair
• Nozzles on pressure vessels and heat
exchangers
• Compressors and turbines
• Shaft OD repair
• Mud pumps
• Hydraulic cylinder eyes
• Presses
• Castings and injection molds
• Continuous miners and drag lines
• Rotary crushers
• Jaw crusher pitman arms
• Whole tree chippers