User Manual

Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]
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TOOL CONFIGURATIONS
Congure your BW1000 AutoBoreWelder in ten easy steps.
To congure your BW1000 AutoBoreWelder:
1 Select a Base Unit
2 Select a Swivel Torch Assembly
3 Select Swivel Torch Options
4 Select Additional Swivel Torch Consumables
5 Select a Standard Torch Adapter
6 Select Standard Torches
7 Select Standard Torch Consumables
8 Select Additional Torch Extensions
9 Select a Mounting Option
10 Select a Conduit Assembly
To congure the AutoBoreWelder you require, simply select the option you
need in each step, then contact your Climax representative.
1 Base Unit
Tool Kit ,Weld Head 9 inch (228.6 mm) Stroke, 70198
Rod, Collar, Standard Torch Extension Kit, Consumable Package,
Power Cord, Radial Mount, Liner & Pelican Case
2 Swivel Torch Assembly
Swivel Assembly 35603
3 Swivel Torch Options
Swivel Torch #1, 2.75 to 8.2 inch (70.0 to 208.0 mm) Dia. 39725
Swivel Torch #2, 8 to 12 inch (203.0 to 305.0 mm) Dia. 39726
Swivel Torch Kit #1 & #2 70200
2.75 to 12 inch (69.9 to 304.8 mm) Dia.
4 Swivel Torch Consumables
Welding Tip 0.035 inch (0.9 mm) 69865
Welding Nozzle, Standard 69866
(For All Torches Except #0 & #00)
Welding Diffuser 69778
5 Standard Torch Adapter (Swivel to Standard)
Torch Adapter, Standard Torches to Swivel Assembly 33804
Small Bore Kit 0.88 to 3 inch (22.4 to 76.2 mm), 36750
Includes Standard Torch Adapter
6 Standard Torches
(Must have torch adapter or small bore kit)
Torch bearing clearance package 12 to 27 inch 63916
(304.8 to 685.8 mm)
#00 Torch (requires torch adapter, standard to swivel) 29063
Size range: 0.88 - 1.8 inches (22 - 46 mm) dia.
#0 Torch (requires torch adapter, standard to swivel) 28448
Size range: 1.75 - 3 inches (44 - 76 mm) dia.
#1 Torch (requires torch adapter, standard to swivel) 29064
Size range: 2.75 - 5.5 inches (70 - 139 mm) dia.
#2 Torch (requires torch adapter, standard to swivel) 29032
Size range: 4.5 - 7.5 inches (114.3 - 190.5 mm) dia.
#3 Torch (requires torch adapter, standard to swivel) 29033
Size range: 6 - 9 inches (152 - 228 mm) dia.
#4 Torch (requires torch adapter, standard to swivel) 29034
Size range: 8-11 inches (203.2 - 279.4 mm) dia.
#5 Torch (requires torch adapter, standard to swivel) 29035
Size range: 10 - 13 inches (254 - 330 mm) dia.
#6 Torch (requires torch adapter, standard to swivel & 31792
torch counterbalance)
Size range: 12 - 15 inch (304.8 - 381.0 mm) dia.
#7 Torch (requires torch adapter, standard to swivel & 31792
torch counterbalance)
Size range: 14 - 17 inches (356 - 432 mm) dia.
6 Standard Torches, continued
#8 Torch (requires torch adapter, standard to swivel & 31792
torch counterbalance)
Size range: 16 - 19 inch (406.4 - 482.6 mm) dia.
#9 Torch (requires torch adapter, standard to swivel & 30710
torch counterbalance)
Size range: 18 - 21 inches (457 - 533 mm) dia.
Trammel OD torch package up to 14 inch (355.6 mm) dia. 27013
Trammel torch 28 inch (711.2 mm) maximum OD capability 38506
Torch counterbalance 30756
7 Standard Torch Consumables
Welding tip #00, 0.035 inch (0.9 mm) 69521
Welding tip #00, SPEZ Feed 0.045 inch (1.2 mm) 69554
Welding tip #0, Standard 0.035 inch (0.9 mm) 69520
Welding tip #0, Large Radius 0.035 inch (0.9 mm) 67997
Welding tip #0, Standard Radius 0.045 inch (1.2 mm) 68622
Welding tip #0, SPEZ Feed 0.045 inch (1.2 mm) 69555
Welding tip, 0.035 inch (0.9 mm) 69865
Welding tip, 0.045 inch (1.2 mm) 70149
Welding tip, 0.030 inch (0.8 mm) 70150
Welding tip, 0.035 inch (0.9 mm) 62642
Chromium/Zirconium
Welding tip #00, 0.035 inch (0.9 mm) Chromium/Zirconium 69891
Welding Tip #0, Standard 0.035 inch (0.9 mm) 70204
Chromium/Zirconium
Welding Tip 0.045 inch (1.2 mm) Dia. 70205
Chromium/Zirconium
Welding Nozzle (For All Torches Except #00 & #0) 69866
8 Additional Torch Extensions
Torch Extension Kit 3 to 18 inch (76.2 - 457.2 mm), 69895
Includes 3, 6, 12 & 18 inch (76.2, 152.4, 304.8 & 457.2 mm)
Torch Extension 3 inch (76.2 mm) 29038
Torch Extension 6 inch (152.4 mm) 29039
Torch Extension 12 inch (304.8 mm) 29040
Torch Extension 18 inch (457.2 mm) 29065
Torch Extension Support 40877
9 Mounting Options
Adjustable Base 29037
Adapter Kit to BB3000 1-1/4 inch (31.8 mm) Bar 26795
Adapter Kit to BB4500 1-3/4 inch (44.5 mm) Bar 43731
Adapter Kit to BB5000 2-1/4 inch (57.2 mm) Bar 26518
Tool Alignment for BB3000 1-1/4 inch (31.8 mm) Bar 26656
Tool Alignment for BB4500 1-3/4 inch (44.5 mm) Bar 36062
Radial Mount 5 inch (127.0 mm), Radius Standard Spacer 28208
Radial Mount 10 inch (254.0 mm), Radius Spacer 35006
Weld Head Support Rod 30773
Mounting Rod Extender 30831
10 Conduit Assembly
Conduit Switch Assembly for Miller 37688
Conduit Switch Assembly for Euro 36862
Conduit Switch Assembly for Tweco 39408
Conduit Switch Assembly for Lincoln 43071
Conduit Switch Assembly for Hobart & Thermal Arc Hefty II 69282