Owner's manual

Tool ConfiguraTions
Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]
page 3
CongureyourBB8100ineighteasysteps.
TocongureyourBB8100BoringMachine:
1 Select a Base Unit
2 Select an Axial Feed Assembly
3 Select Bearing Assemblies
4 Select a Boring Bar
5 Select a Hydraulic Motor Assembly
6SelectaToolHeadAssembly
7SelectaBoring/FacingArmAssembly
8 Select a Shipping Container
Toconguretheboringmachineyourequire,simplyselect
the option you need in each step, then contact your Climax
representative.
1 Base Unit
Rotational drive unit, tool carrier assembly,
tool kit, and instruction manual.
 Baseunit,20:1gearratio 54453
 Baseunit,10:1gearratio 54454
2 Axial Feed Assembly
Mechanical axial feed assembly 23393
 Electricalaxialfeedassembly,120V 43734
 Electricalaxialfeedassembly,230V 40724
3 Bearing Assemblies
 Endmountself-aligningbearingassyw/spider 23550
End mount self-aligning bearing assy, no spider 25074
ID mount non self-aligning bearing assembly 18572
 diameterof23-27.5inches(584.2-698.5mm)
ID mount non self-aligning bearing assembly 18573
 diameterof23-35inches(584.2-889.0mm)
ID mount non self-aligning bearing assembly 18574
 diameterof23-49.5inches(584.2-1257.3mm)
ID mount non self-aligning bearing assembly 18575
 diameterof23-63.5inches(584.2-1612.9mm)
ID mount non self-aligning bearing assembly 18576
 diameterof23-77inches(584.2-1955.8mm)
 Nonself-aligningbearingassembly,nospider 18533
* Multiple units may be ordered.
4 Boring Bar (8inch(203.2mm)diameter)
Boring bar assembly, 8 feet (243.8 cm) 34305
 Boringbarassembly,10feet(304.8cm) 34306
 Boringbarassembly,12feet(365.8cm) 34307
 Boringbarassembly,14feet(426.7cm) 34308
 Boringbarassembly,16feet(487.7cm) 34309
 Boringbarassembly,18feet(548.6cm) 34310
 Boringbarassembly,20feet(609.6cm) 34311
Gun-drilled bars with optical targets:
Boring bar assembly, with optics, 8 feet (243.8 cm) 17602
 Boringbarassembly,withoptics,10feet(304.8cm) 17603
 Boringbarassembly,withoptics,12feet(365.8cm) 17604
 Boringbarassembly,withoptics,14feet(426.7cm) 17605
 Boringbarassembly,withoptics,16feet(487.7cm) 17606
 Boringbarassembly,withoptics,18feet(548.6cm) 17607
 Boringbarassembly,withoptics,20feet(609.6cm) 17608
* Multiple units may be ordered.
5 Hydraulic Motor Assembly
 Hydraulicmotorassembly,7.3CIR(120cm
3
/rev)  43455
44 bar rpm @ 15 gpm**
 Hydraulicmotorassembly,8.9CIR(146cm
3
/rev)  43456\
 36barrpm@15gpm**
Hydraulic motor assembly, 11.3 CIR (185 cm
3
/rev)  43457
 29barrpm@15gpm**
Hydraulic motor assembly, 14.1 CIR (231 cm
3
/rev)  43458
22 bar rpm @ 15 gpm**
 Hydraulicmotorassembly,17.9CIR(293cm
3
/rev)  43459
18 bar rpm @ 15 gpm**
* Multiple units may be ordered.
** Theoretical, calculated values shown
6 ToolHeadAssembly
Boringheadset,18.1-26.1inches(459.7-662.9mm) 57258
Boringheadset,18.1-40.1inches(459.7-1018.5mm) 55622
Boringheadset,18.1-80.1inches(459.7-2034.5mm) 55623
7 Boring/FacingArmAssembly
Mechanical facingheadassy,5inch(127.0mm) 21115
Mechanical facingheadassy,8inch(203.2mm) 38654
Mechanical facingheadassy,12inch(304.8mm) 22359
Boring/facingarmassembly,26inch(660.4mm) 54401
Boring/facingarmassembly,34inch(863.6mm) 54402
Boring/facingarmassembly,53inch(1346.2mm) 54403
8 Shipping Container
 Plywoodhingedcrate,39x58x31inches 42955
 (990.6x1473.2x787.4mm)
 Metalshippingcontainer,39x58x31inches 54368
 (990.6x1473.2x787.4mm)
* Machine components only.
Bars and bearings available in wood only.
APPLICATION
TheBB8100PortableBoringMachine
is widely used by these industries:
Mining
• Drag line repair
Shipbuilding & Ship Repair
• Rudder pin and stern tube boring
• Diesel engine crankshaft and cylinder bore repair
• Turbine housing repair
Industrial
• Stamping press bearing seat repair
• Line boring gear boxes
• Power Generation
• Pump repair
• Turbine repair