Instruction Manual

ACCESSORIES
Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: Info@cpmt.com
page 9
Axial leadscrew assembly
Stationary leadscrew assembly is fixed in position by screwing it into
the rotational drive assembly or into tack weld mounting block. Acme
nut holds leadscrew in place. Includes leadscrew and two Acme nuts.
Leadscrews available in lengths below. Other lengths available by request.
28654 12 inch (304.8 mm) travel
28687 24 inch (609.6 mm) travel
28688 36 inch (914.4 mm) travel
39335 48 inch (1219.2 mm) travel
28756 Leadscrew tack weld block
Set-up cones
Cones slide onto the bar and into fairly round, in-line holes for fast set-
up. Set screws and back-up clamp collars hold the cones in place while
the components are being attached.
26263 Set of 2 aluminum set-up cones, 1.5 - 3.25 inch (38.1 - 82.6
mm) bore ID. Fit 1-¼ inch (31.8 mm) diameter bars.
26507 Set of 2 cast iron set-up cones for 2.75 - 8.37 inch (69.9 - 212.6 mm)
bore ID. Fit 2-¼ inch (57.2 mm) diameter bars.
26508 Set of 2 cast iron set-up cones for 8.37 - 12 inch (212.6 - 304.8 mm)
bore ID. Fit 2-¼ inch (57.2 mm) diameter bars.
26383 Full set of cast iron set-up cones for 2.75 - 12 inch (69.9 - 304.8 mm)
bore ID. Fit 2-¼ inch (57.2 mm) diameter bars.
31801 Set of 2 cast iron set-up cones for 2.75 - 8.37 inch (69.9 - 212.6 mm)
bore ID. Fit 2 inch (50.8 mm) diameter bars.
ID mount self-aligning bearing support assembly
20319 Bearing support assembly provides 4-way adjustable bar
alignment. Fits bores with ID’s from 11.5 - 24 inches (292.1 -
609.6 mm). Bar is held in place by a self-aligning bearing.
Assembly includes chuck and bearing, three sets of jaws, two
sets of jacking screws, and one set of 1 inch (25.4 mm)
spacers.
Cantilever mounting assembly
28799 Cantilever standoff mounts between two
bearing mounting brackets to ensure machine rigidity when
blind boring, trepanning, spade drilling, or tapping. Order
bearing mounting brackets separately. Order two assemblies
when using a double arm mount.
Accessories for Drilling and Blind Hole Boring
Turn your BB5000 into a powerful drilling system with the following accessories. A
wide array of options available, please talk to us about your needs - we can
customize a package to fit your specific need.
57140 Drill Base
Includes drill stand with grip tight bearing, tack weld spacers and all
hardware.
Customer will need to order #4 or #5 Morse Taper or straight shank
bar (1), single arm bearing mount and drill tooling as well as BB5000
drive and feed to make a complete drill package
Morse Taper and Straight shank bars
Climax sells special bars for drilling and blind hole boring. Options include #4 and #5
Morse Taper and bars with Morse Taper on one end and 1.25” straight
shank on the opposite end. For most applications we recommend the
#4 Morse Taper. The majority of our drilling and blind hole boring
tooling is supplied with #4 Morse Taper.
56524 Coolant Mister
Supplies Cooling Mist Directly to the Cutting Edge through the Super
Drill or Allied Machine & Tool RCA (Rotary Coolant Adapter)
59804 New-Lube Coolant, 1 gallon
Super Drill
57629 Kit A1 1.968 - 2.165 inches (50 - 55 mm) #4 Morse taper
57647 Kit A2 2.165 - 2.559 inches (55 - 65 mm) #4 Morse taper
57652 Kit B 2.559 - 3.149 inches (65 - 80 mm) #4 Morse taper
57661 Kit C 3.149 - 3.937 inches (80 - 100 mm) #4 Morse taper
57667 Kit D 3.937 - 4.724 inches (100 - 120 mm) #4 Morse taper
57692 SBG Sharpening Fixture
See the Climax Drilling & Blind Hole Boring supplement for a complete listing of
insert, drill components and accessories.
Criterion
59767 CB-203D 3 inch (76.2 mm) diameter boring head kit
59768 CB-204D 4 inch (101.6 mm) diameter boring head kit
CLIMAX
Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
57140RIGHT ANGLE BASE ASSEMBLY
31802 Set of 2 cast iron set-up cones for 8.37 - 12 inch (212.6 - 304.8 mm)
bore ID. Fit 2 inch (50.8 mm) diameter bars.
Spherical bearing mounts
Available in single arm, double arm, and universal mount styles, our spherical
bearing mounts attach directly to the work piece, and accept both the model BB5000
rotational drive, and the mounting bracket for the Climax AutoBoreWelders.
Includes bracket, bearing, and hardware.
Single arm bearing mount
37472 for 2-¼ inch (57.2 mm) bars
36710 for 2 inch (50.8 mm) bars
Double arm
37473 for 2-¼ inch (57.2 mm) bars
29953 for 2 inch (50.8 mm) bars
Universal
36959 for 2-¼ inch (57.2 mm) bars
63535 Universal arm 24 inch (609.6 mm) extension kit
37626 ID Mount, for 8.6 - 11.2 inch (218.4 - 284.5 mm) diameter.
37621 Universal bearing ID conversion kit
Spherical bearing
26248 Spherical Bearing - 2-¼ inch (57.2 mm).
Bearing mounts to bracket to align the bar.
29951 Spherical Bearing - 2 inch (50.8 mm).
Same as above, but for 2.0 inch (50.8 mm) diameter.
Order mounting hardware separately.
Face-adjustable ID bearing mount
46293 Ideal for mounting the BB5000 in deep or blind bores, this ID
bearing mount provides an ID mounting range of 5.75 - 12.5
inches (146.1 - 317.5 mm). Easily install and adjust the mount
from the open face part of your bore. Independently adjustable
mounting legs also simplify centering the mount in bores which
are not perfectly round.
46227 1.5 inch extension jaw to extend reach (need 4)

Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
46293
BB5000 ID STEADY REST PARTS VIEW

Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
20319
MOUNT ID CHUCK AND JAW ASSEMBLY 2-1/4 ID BB5000

Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
28799
CANTILEVER MOUNT
ASSEMBLY
2-¼ Inch (57.2 mm) diameter Bars for Drilling and Blind Hole Boring
Bar Length
Inch (mm)
#4 Morse
Taper only
#4 Morse
Taper and
straight Shank
#5 Morse
Taper only
#5 Morse
Taper and
Straight
Shank
24 (609.6) 58828 19282 18715
36 (914.4) 36114 61459 19283 18716
48 (1219.2) 38277 61502 19284 18717
60 (1524.0) 58827 19285 18718
72 (1828.8) 36113 61503 21131 58820
96 (2438.4) 38278 61504 19286 58821
144 (3657.6) 34200
No. Description No. Description
1
1
2
2
3
3
4
4
A A
B B
C C
D D
CLIMAX
Portable Machine Tools, Inc.
SIZE
CAGE CODE:
DWG NO:
REVISION
SCALE:
SHEET
OF
DRAWN BY:
CHECKED BY:
MFG SERVICES:
DATE:
DATE:
DATE:
ADDITIONAL INFORMATION AND
SPECIFICATIONS REQUIRED TO
MANUFACTURE THIS PART ARE
PROVIDED IN CLIMAX SPEC. P100
CAD/CAM STD
MATERIAL:
COSMETIC CLASS
EXCEPT AS NOTED
EXCEPT AS NOTED
DIMENSIONS ARE IN INCHES
PER ASME Y14.5M-1994
.X
.XX
.XXX
ANGLES
.030
.010
.005
.5
15509
C
2
2
FULL
JCC 7/26/2010
61505
CHART BBAR 2-1/4 KCR X 1.25 DIA
STSH 4MT
-
4-3D
A
CLIMAX
®
©󰜁󲨁 󳌁󳀁 󳐁󲠁 󳼁
Portable Machine Tools, Inc. 2005 ALL RIGHTS RESERVED.*
CONFIDENTIAL PROPERTY OF
CLIMAX PORTABLE MACHINE TOOLS, INC.
APPROVED BY: DATE:
GEP
JAM
7/28/2010
7/28/2010
7/29/2010AGT
NOTE: Drawings are for reference only, are not to scale, and may not represent actual product.
CLIMAX
Portable Machine Tools, Inc.
SIZE
CAGE CODE:
DWG NO:
REVISION
SCALE:
SHEET
OF
DRAWN BY:
CHECKED BY:
MFG SERVICES:
DATE:
DATE:
DATE:
ADDITIONAL INFORMATION AND
SPECIFICATIONS REQUIRED TO
MANUFACTURE THIS PART ARE
PROVIDED IN CLIMAX SPEC. P100
CAD/CAM STD
MATERIAL:
COSMETIC CLASS
EXCEPT AS NOTED
EXCEPT AS NOT
ED
DIMENSIONS ARE IN I
NCHES
PER ASME Y14.5M-
1994
.X
.XX
.XXX
ANGLES
.0
30
.0
10
.0
05
.5
15509
B
1
1
FULL
darren-w 3/9/2011
56524
Default
APPLICATOR OIL MIST
-
4-3D
??????????????????
CLIMAX®
©󰜁󲨁 󳌁󳀁󳐁 󲠁 󳼁
Portable Machine Tools, Inc. 2005 ALL RIGHTS RESERVED.*
CONFIDENTIAL PROPERTY OF
CLIMAX PORTABLE MACHINE TOOLS, INC.
APPROVED BY: DATE:
Single arm
mount
Double arm
mount
Universal
mount