Instruction Manual

Tool ConfiguraTions
Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]
page 7
Small Bore Components for Your BB5000:
Small Bore Kits Without Bars
60654 1-¼ inch diameter small bore kit includes the following:
48999 RDU sleeve with drive key, AFU sleeve 26719 (4) bear-
ing sleeves
26263 set of aluminum set up cones
60630 1-¼ inch diameter small bore kit includes the following:
48999 RDU drive sleeve with drive key, AFU sleeve
26719 (4) bearing sleeves
26263 set of aluminum set up cones
26656 1-¼ inch alignment tool for BoreWelder
63933 1-¾ inch diameter small bore kit includes:
49001 RDU sleeve with drive key & AFU sleeve
26722 (4) bearing sleeves
43383 Small cast iron set up cones for 1-¾ inch bar
63934 1-¾ inch diameter small bore kit includes:
49001 RDU sleeve with drive key & AFU sleeve
26722 (4) bearing sleeves
43383 Small cast iron set up cones for 1-¾ inch bar
36062 1-¾ inch alignment tool for BoreWelder
Sleeve Sets
Include rotational drive sleeve with drive key, axial feed sleeve, and two
bearing sleeves (every bearing requires a sleeve). All sleeves include
retaining snap rings.
28698 1-¼ inch (31.8 mm) diameter small bore sleeve set
(for use with 2-¼ inch (57.2 mm) diameter components.
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves.
44614 1-¼ inch (31.8 mm) diameter small bore sleeve set
(for use with 2 inch (50.8 mm) diameter components.)
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves
44091 1-¾ inch (44.5 mm) diameter small bore sleeve set
(for use with 2- inch (57.2 mm) diameter components)
RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves
Other Small Bore Components
26263 Set of (2) aluminum set-up cones, 1.5 - 3.25 inch (38.1 - 82.6 mm)
diameter, for 1-¼ inch (31.8 mm) diameter bar
43383 Set of (2) cast iron set-up cones, 2.0 – 6.0 inch (50.8 – 152.4 mm) diam-
eter, for 1-¾ inch (31.8 mm) diameter bar
26719 (2) bearing sleeves for 1-¼ inch inch dia. bar
26722 (2) bearing sleeves for 1-¾ inch dia. bar
26728 snap rings for 2-¼ inch (57.2 mm) diameter components
31612 Snap rings for 2 inch (50.8 mm) diameter components
28699 RDU sleeve with key for 1-¼ inch diameter bar
28989 RDU sleeve with key for 1-¾ inch diameter bar
36317 RDU sleeve with key for 2 inch diameter bar
26720 AFU sleeve with key for 1-¼ inch diameter bar
26723 AFU sleeve with key for 1-¾ inch diameter bar
36312 AFU sleeve with key for 2 inch diameter bar
8 Optional Small Bore Components
If selecting Small Bore components, please select from the following. Bars selected
separately.
AFU & RDU Collets & Drive Key
Collets for 1-¼ inch bar (inch) 48999
Collets for 1-¼ inch bar (metric) 49000
Collets for 1-¾ inch bar (inch) 49001
Collets for 1-¾ inch bar (metric) 49002
1-¼ inch Boring Bar for Kit (inch)
36 inch bar,
3
/8 inch tooling holes every 6 inches 40925
48 inch bar,
3
/8 inch tooling holes every 6 inches 39308
72 inch bar,
3
/8 inch tooling holes every 6 inches 43693
96 inch bar,
3
/8 inch tooling holes every 6 inches 39447
48 inch bar,
3
/8 inch tooling holes every 10 inches 37337
72 inch bar,
3
/8 inch tooling holes every 10 inches 37338
96 inch bar,
3
/8 inch tooling holes every 10 inches 37339
120 inch bar,
3
/8 inch tooling holes every 10 inches 37340
144 inch bar,
3
/8 inch tooling holes every 10 inches 37341
* Multiple units may be ordered.
1-¼ inch Boring Bar for Kit (metric)
914.4 mm bar, 10 mm tooling holes every 152.4 mm 43688
1219.2 mm bar, 10 mm tooling holes every 152.4 mm 43687
1828.8 mm bar, 10 mm tooling holes every 152.4 mm 43686
2438.4 mm bar, 10 mm tooling holes every 152.4 mm 43685
1219.2 mm bar, 10 mm tooling holes every 254.0 mm 37327
1828.8 mm bar, 10 mm tooling holes every 254.0 mm 37328
2438.4 mm bar, 10 mm tooling holes every 254.0 mm 37329
3048.0 mm bar, 10 mm tooling holes every 254.0 mm 37330
3657.6 mm bar, 10 mm tooling holes every 254.0 mm 37331
* Multiple units may be ordered.
1-
3
⁄4 inch Boring Bar for Kit (inch)
36 inch bar, ½ inch tooling holes every 6 inches 43288
48 inch bar, ½ inch tooling holes every 6 inches 43311
60 inch bar, ½ inch tooling holes every 6 inches 43312
72 inch bar, ½ inch tooling holes every 6 inches 43313
96 inch bar, ½ inch tooling holes every 6 inches 43314
48 inch bar, ½ inch tooling holes every 10 inches 43318
60 inch bar, ½ inch tooling holes every 10 inches 43319
72 inch bar, ½ inch tooling holes every 10 inches 43320
96 inch bar, ½ inch tooling holes every 10 inches 43321
120 inch bar, ½ inch tooling holes every 10 inches 43322
144 inch bar, ½ inch tooling holes every 10 inches 43323
* Multiple units may be ordered.
1-
3
⁄4 inch Boring Bar for Kit (metric)
914.4 mm bar, 12 mm tooling holes every 152.4 mm 43297
1219.2 mm bar, 12 mm tooling holes every 152.4 mm 43298
1524.0 mm bar, 12 mm tooling holes every 152.4 mm 43299
1828.8 mm bar, 12 mm tooling holes every 152.4 mm 43300
2438.4 mm bar, 12 mm tooling holes every 152.4 mm 43301
1219.2 mm bar, 12 mm tooling holes every 254.0 mm 43305
1828.8 mm bar, 12 mm tooling holes every 254.0 mm 43306
1524.0 mm bar, 12 mm tooling holes every 254.0 mm 43307
2438.4 mm bar, 12 mm tooling holes every 254.0 mm 43308
3048.0 mm bar, 12 mm tooling holes every 254.0 mm 43309
3657.6 mm bar, 12 mm tooling holes every 254.0 mm 43310
* Multiple units may be ordered.
3
⁄8 inch Tooling Kits (for 1-¼ inch bars)
HSS 0 degree and 15 degree lead angles (3 lengths) 37502
0.98, 1.3 and 1.8 inches
HSS 15 degree lead angle (3 lengths) 49008
1.3, 1.8 and 2.2 inches
Cemented carbide 0 and 15 degree lead angle 49009
Cemented carbide 15 degree lead angle (3 lengths) 49010
1.3, 1.8 and 2.2 inches
10 mm Tooling Kits
HSS 0 degree and 15 degree lead angles (3 lengths) 49011
25, 33 and 46 mm
HSS 15 degree lead angle (3 lengths) 49012
25, 33 and 46 mm
Small Bore Kit Bearing Collets
1-¼ inch (31.8 mm) bearing collet (each) 26719
1-¾ inch (44.5 mm) bearing collet (each) 26722
Small Bore Kit Setup Cones
For 1-½ to 3-¼ inch (38.1 to 82.6 mm) - aluminum 26263
For 1-¾ inch (44.5 mm) bar - cast iron 43383
Configurations shown represent standard options. Please contact us for special fixturing, CNC Control options, or other features that may be needed for your specific machining application. We look
forward to working with you!