Instruction Manual

Tool ConfiguraTions
Climax Portable Machining & Welding Systems Web site: climaxportable.com
Worldwide Phone: [phone] N. America Toll-Free: 1.800.333.8311 Fax: [phone] E-mail: [e-mail]
page 6
Universal bearing
mount assembly
Boring bar
Tool head assembly
Rotational Drive Unit
(RDU)
Axial Feed Unit
(AFU)
Drive motor
(electric motor shown)
Spherical bearing mount (single
arm shown)
Configure your BB5000 in 8 easy steps:
1 Select a Base Unit
2 Select a Boring Bar
3 Select a Drive Motor Option
4 Select a Speed Control
5 Select a Leadscrew
6 Select Setup Cones
7 Select a Mounting Option
8 Select Optional Small Bore Kit
To generate the correct part number for the boring machine you require,
simply select the part number needed in each step, and contact your
Climax representative.
1 Base Unit
(Includes RDU, AFU, Tool Heads, Tool Kit, Operator’s Manual and
Compartmentalized Metal Container)
Inch Base Unit, 4:1 RDU 49003
Metric Base Unit, 4:1 RDU 49004
Inch Base Unit, 12:1 RDU for Servo 54499
Metric Base Unit, 12:1 RDU for Servo 54501
2 Boring Bar (Inch)
Bars are 2-¼ inch diameter, chrome-plated steel with full length keyway.
48 inch bar, ½ inch tooling holes 39309
every 6 inches
72 inch bar, ½ inch tooling holes 39310
every 6 inches
96 inch bar, ½ inch tooling holes 41552
every 6 inches
120 inch bar, ½ inch tooling holes every 6 inches 43728
144 inch bar, ½ inch tooling holes every 6 inches 43729
48 inch bar, ½ inch tooling holes every 10 inches 34626
72 inch bar, ½ inch tooling holes every 10 inches 34627
96 inch bar, ½ inch tooling holes every 10 inches 34628
120 inch bar, ½ inch tooling holes every 10 inches 34629
144 inch bar, ½ inch tooling holes every 10 inches 34630
*Multiple units may be ordered.
Boring Bar (Metric)
Bars are 2-¼ inch diameter, chrome-plated steel with full length keyway.
1219.2 mm bar, 12 mm tooling holes every 152.4 mm 43740
1828.8 mm bar, 12 mm tooling holes every 152.4 mm 43741
2438.4 mm bar, 12 mm tooling holes every 152.4 mm 43742
3048.0 mm bar, 12 mm tooling holes every 152.4 mm 43743
3657.6 mm bar, 12 mm tooling holes every 152.4 mm 43744
1219.2 mm bar, 12 mm tooling holes every 254.0 mm 34635
1828.8 mm bar, 12 mm tooling holes every 254.0 mm 34636
2438.4 mm bar, 12 mm tooling holes every 254.0 mm 34637
Boring Bar (Metric), continued
3048.0 mm bar, 12 mm tooling holes every 254.0 mm 34638
3657.6 mm bar, 12 mm tooling holes every 254.0 mm 34639
*Multiple units may be ordered.
3 Drive Motor
Electric:
120 VAC 50/60 Hz single phase 168/82 bar rpm 37558
120 VAC 50/60 Hz single phase 112/55 bar rpm 37557
230 VAC 50/60 Hz single phase 168/82 bar rpm 37560
230 VAC 50/60 Hz single phase 112/55 bar rpm 37559
Servo Electric
230V (12:1 RDU) CE 56026 non-CE 71071
460V (12:1 RDU) CE 56027 non-CE 71072
Hydraulic:
Motor Capacity Max Bar RPM at
Torque at Bar,
- Calculated - ft-lbs,
(N•m)
Part No.
In
3
cm
3
6 gpm
(22.7 L/min)
10 gpm
(37.9 L/min)
2.2 36 148 246 92 (124.7) 39837
3.6 60 90 150 159 (215.6) 39843
5.9 96.7 55 92 270 (367) 39844
7.3 119.6 44 73 342 (463.7) 39845
8.9 145.8 36 60 417 (565.4) 39846
11.3 185.2 28 49 478 (648.1) 43451
14.1 231.1 23 38 652 (884.0) 39847
17.9 293.3 17 30 764 (1035.8) 43452
Pneumatic (3 Hp (2.2 kW) includes pneumatic conditioning unit):
57rpm234ft-lbs(317.3N•m)non-CE 37498
120rpm115ft-lbs(155.9N•m)non-CE 39112
* Multiple units may be ordered.
4 Speed Control
120V Speed control, Non-CE compliant 37517
(use with 120V motors)
120V Inline manual motor starter, Non-CE compliant 37538
230V Speed control, CE compliant 37518
(use with 230V motors)
230V Inline manual motor starter, CE compliant 37539
(use without speed control)
5 Leadscrew
12 inch (304.8 mm) leadscrew 28654
24 inch (609.6 mm) leadscrew 28687
36 inch (914.4 mm) leadscrew 28688
* Multiple units may be ordered.
6 Setup Cones (cast iron, for 2-¼ inch dia. bars)
Small setup cones (2.75 - 8.37 inches) 26507
Large setup cones (8.37 - 12 inches) 26508
Full set of setup cones (2.75 - 12 inches) 26383
7 Mounting Option
Single arm mount (1) (for 2-¼ inch dia. bars) 37472
Double arm mount (1) (for 2-¼ inch dia. bars) 37473
Universal mount (1) (for 2-¼ inch dia. bars) 36959
ID mount (1) (for 2-¼ inch dia. bars) 46293
* Multiple units may be ordered.
 Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
37538
Single arm
mount
Double arm
mount
Universal mount
ID mount
 Portable Machine Tools, Inc. ©
Newberg, OR USA 97132
WWW.CPMT.COM inside U.S. 1-800-333-8311
46293 BB5000 ID STEADY REST PARTS VIEW
NOTE: Drawings are for reference only, are not to scale, and may not represent actual product.