Service manual

CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Vertical Stack
Rev.: 11/09/12
28
ClimateMaster Water-Source Heat Pumps
Step 3: Attach to the Chassis. Slide the chassis part
way into the cabinet. Match the WATER IN hose to the
WATER IN tube on the chassis and the WATER OUT hose
to the WATER OUT tube. Tighten the swivel connection
keeping the copper tube parallel to the sides of the
chassis, then tighten the hose to the copper making
sure the hose hangs straight without twisting or turning
(Figure 23).
Note: The rule of thumb for tightening the copper
union and the hose union is hand tight plus 1/4 turn.
Figure 23
This! Not This!
Check all connections for tightness including the ones
above the installed valves (valve union). The chassis
should slide into the cabinet without restriction (Figure 24).
Figure 24
Chassis and Hose Kit Installation
Install the Chassis as follows:
1. Verify that the shut-off/balancing valve in the return
line and the shut-off valve in the supply line are
closed.
2. Flush system following the procedure in Preparation
for Start-up Section of this manual.
3. When the system is clean and fl ushed, open the unit
water valves and check piping for leaks.
4. A fl exible electrical cable terminating in quick-
connect plugs is provided in chassis.
5. Complete electrical connections between cabinet
and chassis by mating the quick-connect plugs on
the chassis cable to the plugs located in the bottom
surface of the blower deck, directly under the
control box.
6. Install the air fi lter in the chassis by inserting the
bottom edge of the fi lter into the bottom fi lter
bracket. Push fi lter down until the top can be
pushed into place, then latch the fi lter in place with
the two top latches.
WARNING!
WARNING! Under no circumstances should any part of the
hose itself be gripped or twisted by hand, pliers, channel
locks or any other tool. Leakage or bursting may occur!
Always use a back-up wrench when tightening the hose.